Testing and marking two-in-one defective product collecting device

Abstract

The utility model provides a testing and marking two-in-one defective product collecting device, which belongs to the field of motor stator detection and comprises a base, the top of the base is provided with a defective product discharging assembly for detecting and screening motor stators, and the top of the base is provided with a marking assembly for marking the motor stators. The top of the base is provided with a detection assembly for detecting the electrical performance of the motor stator, a feeding assembly is installed on the top of the base, and a material taking assembly is installed on the top of the base. According to the motor stator defective product screening and collecting device, by arranging the defective product discharging assembly, screening and collecting of produced motor stator defective products are achieved, and the labor cost is also reduced.

Description

Technical Field

[0001] The utility model relates to the field of motor stator detection, and in particular to a defective product collection device for two-in-one testing and marking. Background Art

[0002] In the field of motor stator manufacturing, the widespread use of automated production lines has significantly improved production efficiency, but this has also brought new challenges to product quality control. In particular, during the testing and marking process of motor stators, the timely identification, classification, and collection of defective products has become a key link.

[0003] In the existing motor stator production process, testing and marking are usually two separate steps. First, the motor stator is marked using a marking machine, and then the motor stator is tested for performance using specialized testing equipment to identify defective products. Defective products need to be manually sorted and collected. However, this process still has the following drawbacks:

[0004] (1) The classification and collection of defective products rely on manual operations, which are prone to problems such as missed inspections and wrong inspections, affecting product quality control. At the same time, manual classification and collection increase labor costs;

[0005] (2) Testing and marking are carried out separately, which increases the waiting time between processes and reduces the overall production efficiency.

[0006] Therefore, we have made improvements to this problem and proposed a two-in-one defective product collection device for testing and marking. Utility Model Content

[0007] The purpose of this utility model is to address the current problem that the classification and collection of defective products rely on manual operations, which is prone to problems such as missed detection and wrong detection, affecting product quality control. At the same time, manual classification and collection increase labor costs, and testing and marking are carried out separately, which increases the waiting time between processes and reduces overall production efficiency.

[0008] In order to achieve the above-mentioned purpose of the utility model, the utility model provides the following technical solutions:

[0009] Test a defective product collection device for two-in-one marking to improve the above problems.

[0010] The utility model is specifically as follows:

[0011] The machine comprises a base, a defective removal component for detecting and screening the motor stator is installed on the top of the base, a marking component for marking the motor stator is provided on the top of the base, a detection component for detecting the electrical performance of the motor stator is provided on the top of the base, a loading component is installed on the top of the base, and a material removal component is installed on the top of the base;

[0012] The defective removal component includes a sliding frame, a sliding plate, a first hydraulic rod, an extension plate, a second hydraulic rod, a lifting plate, an electric clamp, a detection table, a detector, a third hydraulic rod, a push plate and a collection box. The sliding frame is bolted to the top of the base, the sliding plate is slidably connected to one side of the sliding frame, the first hydraulic rod is installed on one side of the sliding frame and the output end is bolted to one side of the sliding plate, the extension plate is fixedly connected to the top of the sliding plate, the second hydraulic rod is installed on one side of the extension plate, the lifting plate is slidably connected to one side of the sliding plate and is bolted to the output end of the second hydraulic rod, a plurality of electric clamps are installed on the side of the lifting plate away from the sliding plate, the detection table is fixedly connected to the top of the base, the detector is arranged on the top of the detection table, the third hydraulic rod is fixedly connected to the top of the base, the push plate is fixedly connected to the output end of the third hydraulic rod, and the collection box is arranged on the top of the base.

[0013] As a preferred technical solution of the present utility model, the marking assembly includes a sliding rail, a rotary worktable, a marking machine and a fourth hydraulic rod. The sliding rail is fixedly connected to the top of the base, the rotary worktable is slidably connected to the top of the sliding rail, the marking machine is installed on the top of the base, and the fourth hydraulic rod is installed between the marking machine and the rotary worktable.

[0014] As a preferred technical solution of the present invention, the detection component includes a stabilizing platform and a detector. The stabilizing platform is fixedly connected to the top of the base, and the detector is installed on one side of the stabilizing platform.

[0015] As an optimal technical solution of the present invention, the loading assembly includes a loading frame, a sliding column, a loading platform and a fifth hydraulic rod. The loading frame is fixedly connected to the top of the base, the two sliding columns are fixedly connected to the inside of the loading frame, the loading platform is slidably connected between the two sliding columns, and the fifth hydraulic rod is arranged between the loading frame and the loading platform.

[0016] As an optimal technical solution of the present utility model, the material picking assembly includes a material picking frame, a first rotating wheel, a first belt, a first motor, a sliding vertical plate, a second rotating wheel, a second belt, a second motor, a material picking plate and a material picking clamp. The material picking frame is fixedly connected to the top of the base, the two first rotating wheels are installed on one side of the material picking frame, the first belt is arranged between the two first rotating wheels, the first motor is installed on the side of the material picking frame away from the first rotating wheel and the output end is fixedly connected to the first rotating wheel for use, the sliding vertical plate is slidably connected to one side of the material picking frame and is used in conjunction with the first belt, the two second rotating wheels are rotatably connected to one side of the sliding vertical plate, the second belt is arranged between the two second rotating wheels, the second motor is arranged on one side of the sliding vertical plate and is used in conjunction with the second rotating wheel, the material picking plate is slidably connected to one side of the sliding vertical plate and is used in conjunction with the second belt, and the material picking clamp is installed at the bottom of the material picking plate.

[0017] As a preferred technical solution of the present invention, a discharge frame is fixedly connected to the top of the base, and a conveyor belt is installed inside the discharge frame.

[0018] As a preferred technical solution of the present invention, an extension block is fixedly connected to one side of the extension plate, and a stable hinge is installed between the extension block and the sliding frame.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] In the solution of the present utility model:

[0021] 1. Through the defective sorting components, defective motor stators can be screened and collected, reducing labor costs;

[0022] 2. Through the setting of marking components, detection components, loading components and retrieving components, testing and marking can be carried out together, which reduces the waiting time between processes and improves the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the structure of the two-in-one defective product collection device for testing and marking provided by the utility model;

[0024] Figure 2 This is a schematic diagram of the structure of the defective component collection device for the two-in-one testing and marking provided by the present invention;

[0025] Figure 3 This is a structural diagram of the material retrieving component of the defective product collection device for testing and marking provided by the utility model;

[0026] Figure 4This is a schematic diagram of the structure of the stabilizing hinge of the defective product collection device for testing and marking provided by the utility model;

[0027] Figure 5 The utility model provides a two-in-one defective product collection device for testing and marking Figure 4 Enlarged view of point A in the middle.

[0028] Indicated in the figure:

[0029] 1. Base; 2. Defective discharge assembly; 3. Marking assembly; 4. Inspection assembly; 5. Loading assembly; 6. Retrieving assembly; 201. Sliding frame; 202. Sliding plate; 203. First hydraulic rod; 204. Extension plate; 205. Second hydraulic rod; 206. Lifting plate; 207. Electric gripper; 208. Inspection table; 209. Detector; 210. Third hydraulic rod; 211. Push plate; 212. Collection box; 301. Sliding rail; 302. Rotating table; 303. Marking machine; 304. Fourth hydraulic rod; 401, stabilizing platform; 402, detector; 501, loading frame; 502, sliding column; 503, loading platform; 504, fifth hydraulic rod; 601, picking frame; 602, first rotating wheel; 603, first belt; 604, first motor; 605, sliding vertical plate; 606, second rotating wheel; 607, second belt; 608, second motor; 609, picking plate; 610, picking claw; 7, unloading frame; 8, conveyor belt; 9, extension block; 10, stabilizing hinge. DETAILED DESCRIPTION

[0030] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.

[0031] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0032] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0034] like Figure 1-5 As shown, this embodiment proposes a two-in-one defective product collection device for testing and marking, comprising a base 1, a defective removal component 2 for detecting and screening the motor stator is installed on the top of the base 1, a marking component 3 for marking the motor stator is installed on the top of the base 1, a detection component 4 for detecting the electrical performance of the motor stator is installed on the top of the base 1, a loading component 5 is installed on the top of the base 1, and a material removal component 6 is installed on the top of the base 1;

[0035] The defective removal component 2 includes a sliding frame 201, a sliding plate 202, a first hydraulic rod 203, an extension plate 204, a second hydraulic rod 205, a lifting plate 206, an electric clamp 207, an inspection table 208, a detector 209, a third hydraulic rod 210, a push plate 211 and a collection box 212. The sliding frame 201 is bolted to the top of the base 1, the sliding plate 202 is slidably connected to one side of the sliding frame 201, the first hydraulic rod 203 is installed on one side of the sliding frame 201 and the output end is bolted to one side of the sliding plate 202, the extension plate 204 is fixedly connected to the top of the sliding plate 202, the second hydraulic rod 205 is installed on one side of the extension plate 204, the lifting plate 206 is slidably connected to one side of the sliding plate 202 and is bolted to the output end of the second hydraulic rod 205, a plurality of electric clamps 207 are installed on the side of the lifting plate 206 away from the sliding plate 202, The testing platform 208 is fixedly connected to the top of the base 1, the detector 209 is arranged on the top of the testing platform 208, the third hydraulic rod 210 is fixedly connected to the top of the base 1, the push plate 211 is fixedly connected to the output end of the third hydraulic rod 210, and the collection box 212 is arranged on the top of the base 1. When in use, starting the first hydraulic rod 203 can control the sliding plate 202 to slide horizontally on the sliding frame 201, and starting the second hydraulic rod 205 can control the lifting plate 206 to slide vertically on the sliding plate 202. By starting the electric clamp 207, the motor stator is grabbed and placed on the testing platform 208, and then the motor stator is inspected by the detector 209. When a defective product is detected, the third hydraulic rod 210 is started to drive the push plate 211 to push the motor stator out of the testing platform 208 and into the collection box 212, so that the defective products can be inspected and collected.

[0036] like Figure 2As shown, the marking assembly 3 includes a sliding rail 301, a rotating worktable 302, a marking machine 303 and a fourth hydraulic rod 304. The sliding rail 301 is fixedly connected to the top of the base 1, the rotating worktable 302 is slidably connected to the top of the sliding rail 301, the marking machine 303 is installed on the top of the base 1, and the fourth hydraulic rod 304 is installed between the marking machine 303 and the rotating worktable 302. When in use, the motor stator is placed on the rotating worktable 302 through the electric clamp 207, and then the fourth hydraulic rod 304 is started to drive the rotating worktable 302 to move to the bottom of the marking machine 303, so that the motor stator can be marked.

[0037] like Figure 3 As shown, the detection component 4 includes a stabilizing platform 401 and a detector 402. The stabilizing platform 401 is fixedly connected to the top of the base 1, and the detector 402 is installed on one side of the stabilizing platform 401. When in use, the motor stator is placed on the stabilizing platform 401 through the electric clamp 207, and the electrical performance of the motor stator can be detected through the detector 402.

[0038] like Figure 5 As shown, the loading assembly 5 includes a loading frame 501, a sliding column 502, a loading platform 503 and a fifth hydraulic rod 504. The loading frame 501 is fixedly connected to the top of the base 1, the two sliding columns 502 are fixedly connected to the inside of the loading frame 501, the loading platform 503 is slidably connected between the two sliding columns 502, and the fifth hydraulic rod 504 is arranged between the loading frame 501 and the loading platform 503. When in use, the position of the loading platform 503 can be moved by placing the motor stator on the loading platform 503 and then starting the fifth hydraulic rod 504, so that the electric clamp 207 can grasp the motor stator for inspection.

[0039] like Figure 3As shown, the material picking assembly 6 includes a material picking frame 601, a first rotating wheel 602, a first belt 603, a first motor 604, a sliding vertical plate 605, a second rotating wheel 606, a second belt 607, a second motor 608, a material picking plate 609 and a material picking clamp 610, the material picking frame 601 is fixedly connected to the top of the base 1, the two first rotating wheels 602 are installed on one side of the material picking frame 601, the first belt 603 is arranged between the two first rotating wheels 602, the first motor 604 is installed on the side of the material picking frame 601 away from the first rotating wheel 602 and the output end is fixedly connected to the first rotating wheel 602 for use, the sliding vertical plate 605 is slidably connected to one side of the material picking frame 601 and cooperates with the second A belt 603 is used, two second rotating wheels 606 are rotatably connected to one side of the sliding vertical plate 605, a second belt 607 is arranged between the two second rotating wheels 606, a second motor 608 is arranged on one side of the sliding vertical plate 605 and is used in conjunction with the second rotating wheel 606, a feeding plate 609 is slidably connected to one side of the sliding vertical plate 605 and is used in conjunction with the second belt 607, a feeding clamp 610 is installed at the bottom of the feeding plate 609, when in use, starting the first motor 604 can drive the sliding vertical plate 605 to slide horizontally, starting the second motor 608 can drive the feeding plate 609 to slide vertically, so that the feeding clamp 610 can grab the external motor stator and place it on the loading platform 503.

[0040] like Figure 3 As shown, a discharge frame 7 is fixedly connected to the top of the base 1, and a conveyor belt 8 is installed inside the discharge frame 7. When in use, the conveyor belt 8 can facilitate the discharge of the marked motor stator.

[0041] like Figure 3 As shown, an extension block 9 is fixedly connected to one side of the extension plate 204 , and a stabilizing hinge 10 is installed between the extension block 9 and the sliding frame 201 . When in use, the stabilizing hinge 10 can improve the stability of the sliding plate 202 when sliding.

[0042] Specifically, when the two-in-one defective product collection device for testing and marking is in use: starting the first motor 604 can drive the sliding vertical plate 605 to slide horizontally, starting the second motor 608 can drive the picking plate 609 to slide vertically, so that the picking clamp 610 can grab the external motor stator and place it on the loading platform 503, and then starting the fifth hydraulic rod 504 can move the position of the loading platform 503, so that the electric clamp 207 can grab the motor stator for testing, starting the first hydraulic rod 203 can control the sliding plate 202 to slide horizontally on the sliding frame 201, and starting the second hydraulic rod 205 can control the lifting plate 206 to slide vertically on the sliding plate 202. The claw 207 places the motor stator on the stabilizing table 401, and the electrical properties of the motor stator can be tested through the detector 402. The motor stator is placed on the rotating workbench 302 through the electric clamp 207, and then the fourth hydraulic rod 304 is started to drive the rotating workbench 302 to move to the bottom of the marking machine 303, so that the motor stator can be marked. The motor stator is grabbed by starting the electric clamp 207 and placed on the testing table 208, and then the motor stator is tested by the detector 209. When a defective product is detected, the third hydraulic rod 210 is started to drive the push plate 211 to push the motor stator out of the testing table 208 and into the collection box 212, so that the defective products can be tested and collected.

[0043] All technical features in this embodiment can be freely combined according to actual needs.

[0044] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.

Claims

1. A two-in-one defective product collection device for testing and marking, comprising a base (1), characterized in that: The top of the base (1) is provided with a defective removal component (2) for detecting and screening the motor stator, the top of the base (1) is provided with a marking component (3) for marking the motor stator, the top of the base (1) is provided with a detection component (4) for detecting the electrical performance of the motor stator, the top of the base (1) is provided with a loading component (5), and the top of the base (1) is provided with a material removal component (6); The defective removal assembly (2) comprises a sliding frame (201), a sliding plate (202), a first hydraulic rod (203), an extension plate (204), a second hydraulic rod (205), a lifting plate (206), an electric clamp (207), a detection table (208), a detector (209), a third hydraulic rod (210), a push plate (211) and a collection box (212), wherein the sliding frame (201) is bolted to the top of the base (1), the sliding plate (202) is slidably connected to one side of the sliding frame (201), the first hydraulic rod (203) is installed on one side of the sliding frame (201) and the output end is bolted to one side of the sliding plate (202), the extension plate (204) is fixedly connected to the sliding plate (20 2), the second hydraulic rod (205) is installed on one side of the extension plate (204), the lifting plate (206) is slidably connected to one side of the sliding plate (202) and is bolted to the output end of the second hydraulic rod (205), a plurality of electric clamps (207) are installed on the side of the lifting plate (206) away from the sliding plate (202), the detection table (208) is fixedly connected to the top of the base (1), the detector (209) is arranged on the top of the detection table (208), the third hydraulic rod (210) is fixedly connected to the top of the base (1), the push plate (211) is fixedly connected to the output end of the third hydraulic rod (210), and the collection box (212) is arranged on the top of the base (1).

2. The defective product collection device for testing and marking according to claim 1, characterized in that: The marking assembly (3) comprises a sliding rail (301), a rotating worktable (302), a marking machine (303) and a fourth hydraulic rod (304), wherein the sliding rail (301) is fixedly connected to the top of the base (1), the rotating worktable (302) is slidably connected to the top of the sliding rail (301), the marking machine (303) is installed on the top of the base (1), and the fourth hydraulic rod (304) is installed between the marking machine (303) and the rotating worktable (302).

3. The defective product collection device for testing and marking according to claim 1, characterized in that: The detection assembly (4) comprises a stabilizing platform (401) and a detector (402), wherein the stabilizing platform (401) is fixedly connected to the top of the base (1), and the detector (402) is installed on one side of the stabilizing platform (401).

4. The defective product collection device for testing and marking according to claim 1, characterized in that: The loading assembly (5) comprises a loading frame (501), a sliding column (502), a loading platform (503) and a fifth hydraulic rod (504); the loading frame (501) is fixedly connected to the top of the base (1); the two sliding columns (502) are fixedly connected to the inside of the loading frame (501); the loading platform (503) is slidably connected between the two sliding columns (502); and the fifth hydraulic rod (504) is arranged between the loading frame (501) and the loading platform (503).

5. The defective product collection device for testing and marking according to claim 1, characterized in that: The material picking assembly (6) includes a material picking frame (601), a first rotating wheel (602), a first belt (603), a first motor (604), a sliding vertical plate (605), a second rotating wheel (606), a second belt (607), a second motor (608), a material picking plate (609) and a material picking clamp (610), wherein the material picking frame (601) is fixedly connected to the top of the base (1), the two first rotating wheels (602) are installed on one side of the material picking frame (601), the first belt (603) is arranged between the two first rotating wheels (602), the first motor (604) is installed on the side of the material picking frame (601) away from the first rotating wheel (602) and The output end is fixedly connected to and used with the first rotating wheel (602), the sliding vertical plate (605) is slidably connected to one side of the material picking frame (601) and is used in conjunction with the first belt (603), the two second rotating wheels (606) are rotatably connected to one side of the sliding vertical plate (605), the second belt (607) is arranged between the two second rotating wheels (606), the second motor (608) is arranged on one side of the sliding vertical plate (605) and is used in conjunction with the second rotating wheels (606), the material picking plate (609) is slidably connected to one side of the sliding vertical plate (605) and is used in conjunction with the second belt (607), and the material picking clamp (610) is installed at the bottom of the material picking plate (609).

6. The defective product collection device for testing and marking according to claim 1, characterized in that: A discharge frame (7) is fixedly connected to the top of the base (1), and a conveyor belt (8) is installed inside the discharge frame (7).

7. The defective product collection device for testing and marking according to claim 1, characterized in that: An extension block (9) is fixedly connected to one side of the extension plate (204), and a stabilizing hinge (10) is installed between the extension block (9) and the sliding frame (201).

Images