Automatic ultrasonic cleaning device for process accessories in glass fiber manufacturing

Abstract

The utility model discloses an ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing, which is characterized by comprising a high-pressure pre-cleaning device, an ultrasonic cleaning device and a fine cleaning device which are sequentially arranged, and a conveying system is arranged above the high-pressure pre-cleaning device, the ultrasonic cleaning device and the fine cleaning device. The conveying system comprises a track and a crane, the crane can be matched with the cleaning basket, the cleaning basket is sequentially moved to the high-pressure pre-cleaning device, the ultrasonic cleaning device and the fine cleaning device through the track, and the whole ultrasonic automatic cleaning device for the process accessories in glass fiber manufacturing is arranged in a room. Aiming at the characteristics of multiple varieties, large quantity, complex structure, difficulty in cleaning and the like of process accessories used in a wiredrawing process in fiber forming, the cleaning task is finished with high quality and high efficiency by using three steps of pre-cleaning, ultrasonic cleaning and fine cleaning.

Description

Technical Field

[0001] The utility model relates to an ultrasonic cleaning device, in particular to an ultrasonic automatic cleaning device used for process accessories in glass fiber manufacturing. Background Art

[0002] According to the principle of ultrasonic cleaning, a transducer converts the acoustic energy of a high-power ultrasonic frequency source into mechanical vibrations. This ultrasonic wave is then radiated through the cleaning tank walls into the cleaning liquid within the tank. This ultrasonic radiation causes microbubbles in the liquid within the tank to vibrate continuously under the action of the sound waves. The rapid expansion and sudden closure of the bubbles creates shock waves that generate a pressure of 1012-1013 Pa around the bubbles and localize the temperature, creating an ultrasonic cavitation effect. The jets, acoustic streams, and micro-acoustic streams generated during the ultrasonic cleaning process can break down the adsorption of impurities such as impregnant crusts on the surface of the cleaning parts, causing fatigue damage and removal of the impurity layer, thereby enhancing the cleaning effect of chemical cleaning agents and achieving the desired cleaning effect. In the glass fiber manufacturing process, fiber forming is a critical step in controlling product quality. The process accessories used in the drawing process are numerous, numerous, complex, and difficult to clean. The quality of these cleaning accessories is crucial to the quality of the finished glass fiber in the glass fiber manufacturing industry. High-quality and efficient cleaning is crucial for improving the quality of glass fiber products and controlling costs. Utility Model Content

[0003] The purpose of the utility model is to provide an ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing, so as to solve the disadvantage of the difficulty in cleaning the process accessories in the prior art.

[0004] The utility model is implemented by the following technical solution: an ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing, characterized by including a high-pressure pre-cleaning device, an ultrasonic cleaning device, and a fine cleaning device arranged in sequence, a conveying system being provided above the high-pressure pre-cleaning device, the ultrasonic cleaning device, and the fine cleaning device, the conveying system including rails and a crane, the crane being able to cooperate with a cleaning basket and move the cleaning basket to the high-pressure pre-cleaning device, the ultrasonic cleaning device, and the fine cleaning device in sequence via the rails, the ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing being entirely arranged in a room, the ultrasonic cleaning device including an ultrasonic cleaning box having a movable base provided at the bottom thereof, and a circulating filtration device being provided on the outside of the ultrasonic cleaning device.

[0005] Furthermore, the circulating filtration device includes a filter barrel, a pipe joint and a filter storage box. A drain outlet is provided below the ultrasonic cleaning box, and the drain outlet is connected to the pipe joint below the circulating filtration device through a pipe. There are two pipe joints respectively arranged above and below the filter barrel, wherein the upper pipe joint is connected to the filter storage box through a pipe, and the filter storage box is connected to the upper end of the ultrasonic cleaning box through a pipe.

[0006] Furthermore, the high-pressure pre-cleaning device includes a high-pressure spray head, which is arranged above the high-pressure pre-cleaning device, and a cleaning basket is placed below the high-pressure spray head.

[0007] Furthermore, a filter mesh cylinder is provided in the filter barrel, and a low liquid level float is provided on the lower side of the inner wall of the filter barrel.

[0008] Furthermore, a cover is provided above the ultrasonic cleaning box, one side of the cover is hingedly connected to the ultrasonic cleaning box, cylinders are provided on the left and right sides of the cover, and the ultrasonic cleaning box is connected through the cylinders, and a controller and an alarm are provided at the bottom, front and back sides of the ultrasonic cleaning box.

[0009] Furthermore, the fine washing device includes a bubbling device, a filter screen and a fine washing box, the bubbling device is arranged at the bottom of the fine washing box, and the filter screen is arranged on the side wall of the fine washing box.

[0010] Furthermore, the cleaning basket is a box-type structure with an upper opening, and except for one open side, the other five sides are grid structures.

[0011] Furthermore, it also includes a B-type cleaning basket, the outer structure of the B-type cleaning basket is the same as that of the cleaning basket, and a support frame and a card slot are provided inside the B-type cleaning basket.

[0012] Furthermore, the support frame is provided with multiple layers, and each layer is provided with multiple support frames.

[0013] Furthermore, the card slots are arranged horizontally and vertically with respect to the support frame, and a plurality of card slots are arranged on each layer of the support frame.

[0014] Furthermore, it also includes a C-shaped cleaning basket, which is a split design. When in use, multiple C-shaped cleaning baskets are overlapped and fixed by buckles. Each C-shaped cleaning basket bottom plate is provided with a number of positioning holes and fixed baffles.

[0015] The utility model discloses an ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing, which can solve the problem of difficult cleaning of process accessories in glass fiber manufacturing. The process accessories used in the drawing process in fiber molding have the characteristics of many varieties, large quantities, large varieties and quantities, complex structures and difficult cleaning. The three steps of pre-cleaning, ultrasonic cleaning and fine cleaning are used to achieve high-quality and high-efficiency completion of the cleaning task. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. The drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0017] Figure 1 The present invention is a schematic diagram of an ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing;

[0018] Figure 2 This is a cross-sectional diagram of a Type B cleaning basket;

[0019] Figure 3 This is a top view of a C-type cleaning basket;

[0020] In the figure: 1-high-pressure pre-cleaning device; 2-ultrasonic cleaning device; 3-circulating filtration device; 4-fine cleaning device; 5-conveyance system; 6-cleaning basket; 11-high-pressure spray head; 21-movable base; 22-ultrasonic cleaning box; 23-cylinder; 31-filter barrel; 32-low liquid level float; 33-filter screen cylinder; 34-pipe joint; 35-filter storage box; 41-bubbling device; 42-filter screen; 43-fine cleaning box; 61-type B cleaning basket; 62-type C cleaning basket; 63-lifting ring; 64-support frame; 65-slot; 66-fixed baffle; 67-positioning hole. DETAILED DESCRIPTION

[0021] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0022] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0023] like Figure 1-3As shown, an ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing includes a high-pressure pre-cleaning device 1, an ultrasonic cleaning device 2, and a fine cleaning device 4 arranged in sequence, and also includes a circulating filtering device 3 and a conveying system 5 and other devices. The high-pressure pre-cleaning device 1 includes a high-pressure spray head 11, the ultrasonic cleaning device 2 includes an ultrasonic cleaning box 22, and a movable base 21 is provided at the bottom. A circulating filtering device 3 is provided on the outside of the ultrasonic cleaning device 2, and the circulating filtering device 3 includes a filter barrel 31, a low liquid level float 32, a filter screen cylinder 33 and a pipe joint 34 and a filter storage box 35. Cylinders 23 are provided on the left and right box covers of the ultrasonic cleaning box 22, and a controller and an alarm are provided at the bottom, front and back sides of the ultrasonic cleaning box 22. The fine cleaning device 4 includes a bubbling device 41, a filter screen 42 and a fine cleaning box 43.

[0024] The conveying system 5 includes a track and a crane. The track is arranged above the high-pressure pre-cleaning device 1, the ultrasonic cleaning device 2, and the fine cleaning device 4. The cleaning basket 6 is moved to each cleaning device by the crane. The high-pressure spray head 11 is arranged above the high-pressure pre-cleaning device 1. The crane lifts the cleaning basket 6 to the bottom of the high-pressure spray head 11 and passes it. The high-pressure spray head 11 rinses the workpiece in the cleaning basket 6. After the pre-cleaning is completed, the crane lifts the cleaning basket 6 to the ultrasonic cleaning device 2 and moves the cleaning basket 6 to the ultrasonic cleaning box 22. A drain is provided below the ultrasonic cleaning box 22. The drain is connected to the circulation filter device 3 through a pipe. The cleaning basket 6 is connected to the ultrasonic cleaning box 22 through a pipe. The two pipe joints 34 are respectively arranged above and below the filter barrel 31. The upper pipe joint 34 is connected to the filter storage box 35 through a pipe. The filter barrel 31 is provided with a filter screen cartridge 33. The lower side of the inner wall of the filter barrel 31 is provided with a low liquid level float 32. The filter storage box 35 is connected to the upper end of the ultrasonic cleaning box 22 through a pipe, and the filtered water is injected into the ultrasonic cleaning box 22. The ultrasonic cleaning box 22 is provided with a cover plate. There are cylinders 23 connected to the ultrasonic cleaning box 22 on both sides of the cover plate. The cylinders can control the opening and closing of the cover plate to close the cover plate during cleaning. After cleaning, the crane will lift the cleaning basket 6 to the fine cleaning device 4 and place it in the fine cleaning box 43. A bubbling device 41 is provided below the fine cleaning box 43, and a filter screen 42 is also provided on the inner wall of the fine cleaning box 43.

[0025] In the present invention, by providing a cover plate driven by a cylinder 23 on the ultrasonic cleaning box 22, the loss and environmental pollution caused by volatile cleaning agents are avoided, thus facilitating automated cleaning. Simultaneously, connecting the ultrasonic cleaning box 22 to the circulating filter device 3 enables automatic filtration of filter residues and recycling of cleaning agents, reducing cleaning losses and environmental pollution. Finally, the fine cleaning device, through a bubbling device 41 using compressed air as a medium within the fine cleaning box 4, can effectively remove a small amount of impurities that have been peeled off but still adhere to the surface of the process accessories. The filter screen 42 can collect the removed solid impurities.

[0026] In order to adapt to different types of process accessories, the present invention provides three types of cleaning hanging baskets, namely, a cleaning basket 6, a B-type cleaning basket 61, and a C-type cleaning basket 62. All three types of cleaning baskets are provided with a hanging ring 63 on top. Among them, the cleaning basket 6 is an ordinary cleaning basket, which is a box-type structure with an opening on the top. Except for one open side, the other five sides are all grid structures. The B-type cleaning basket 61 is further provided with a support frame 64 and a card slot 65 on the basis of the cleaning basket 6. The support frame 64 is provided with multiple layers, and each layer is provided with multiple cards. The card slots 65 are arranged horizontally and vertically with the support frame 64, and each layer of the support frame 64 is provided with several card slots 65. The C-type cleaning basket 62 is a split design. When in use, multiple C-type cleaning baskets 62 are overlapped and fixed by buckles. Each C-type cleaning basket 62 is provided with several positioning holes 67 and fixed baffles 66 on the bottom plate. The cleaning basket 6 is used for direct cleaning process accessories such as shuttles and beam splitters. The B-type cleaning basket 61 is used for long process accessories such as wire spools and expansion blocks. The C-type cleaning basket needle 62 is used for cleaning oil buckets.

[0027] The above embodiments describe the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Without departing from the spirit and scope of the present invention, modifications and variations made by those skilled in the art without departing from the spirit and scope of the present invention should be within the scope of protection of the appended claims.

Claims

1. An ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing, characterized in that: The invention comprises a high-pressure pre-cleaning device (1), an ultrasonic cleaning device (2) and a fine cleaning device (4) which are arranged in sequence. A conveying system (5) is arranged above the high-pressure pre-cleaning device (1), the ultrasonic cleaning device (2) and the fine cleaning device (4). The conveying system (5) comprises a track and a crane. The crane can cooperate with a cleaning basket (6) to move the cleaning basket (6) to the high-pressure pre-cleaning device (1), the ultrasonic cleaning device (2) and the fine cleaning device (4) in sequence through the track. The ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing is arranged in a room as a whole; the ultrasonic cleaning device (2) comprises an ultrasonic cleaning box (22), and a movable base (21) is arranged at the bottom of the ultrasonic cleaning box (22); and a circulating filtering device (3) is arranged outside the ultrasonic cleaning device (2).

2. The ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing according to claim 1, characterized in that: The circulating filter device (3) comprises a filter barrel (31), a pipe joint (34) and a filter storage box (35). A drain outlet is provided below the ultrasonic cleaning box (22). The drain outlet is connected to the pipe joint (34) below the circulating filter device (3) through a pipeline. Two pipe joints (34) are provided above and below the filter barrel (31), respectively. The upper pipe joint (34) is connected to the filter storage box (35) through a pipeline. The filter storage box (35) is connected to the upper end of the ultrasonic cleaning box (22) through a pipeline.

3. The ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing according to claim 1, characterized in that: The high-pressure pre-cleaning device (1) comprises a high-pressure spray head (11), which is arranged above the high-pressure pre-cleaning device (1), and a cleaning basket (6) is placed below the high-pressure spray head (11).

4. The ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing according to claim 2, characterized in that: A filter screen cartridge (33) is provided in the filter barrel (31), and a low liquid level float (32) is provided on the lower side of the inner wall of the filter barrel (31).

5. The ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing according to claim 1, characterized in that: A cover is provided above the ultrasonic cleaning box (22), one side of the cover is hingedly connected to the ultrasonic cleaning box (22), cylinders (23) are provided on the left and right sides of the cover, and the ultrasonic cleaning box (22) is connected via the cylinders (23), and a controller and an alarm are provided at the bottom, front and back sides of the ultrasonic cleaning box (22).

6. The ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing according to claim 1, characterized in that: The fine washing device (4) comprises a bubbling device (41), a filter (42) and a fine washing box (43), wherein the bubbling device (41) is arranged at the bottom of the fine washing box (43), and the filter (42) is arranged on the side wall of the fine washing box (43).

7. The ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing according to claim 1, characterized in that: It also includes a B-type cleaning basket (61), the outer structure of the B-type cleaning basket (61) is the same as that of the cleaning basket (6), and a support frame (64) and a card slot (65) are provided inside the B-type cleaning basket (61).

8. The ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing according to claim 7, characterized in that: The support frame (64) is provided with multiple layers, and each layer is provided with multiple support frames (64).

9. The ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing according to claim 8, characterized in that: The card slots (65) are arranged horizontally and vertically with respect to the support frame (64), and a plurality of card slots (65) are arranged on each layer of the support frame (64).

10. The ultrasonic automatic cleaning device for process accessories in glass fiber manufacturing according to claim 1, characterized in that: It also includes a C-shaped cleaning basket (62), which is a split design. When in use, multiple C-shaped cleaning baskets (62) are overlapped and fixed by buckles. A plurality of positioning holes (67) and fixed baffles (66) are provided on the bottom plate of each C-shaped cleaning basket (62).

Images