Compact production line of wire drawing machine

Abstract

A compact production line of wire drawing machines belongs to the technical field of metal wire processing devices and comprises a wire drawing machine, a traction tensioner and a take-up device which are arranged along the routing direction of metal wires. According to the scheme, by optimizing equipment layout and structural design, the occupied area of a production line is reduced, and the space utilization rate is increased.

Description

Technical Field

[0001] The utility model belongs to the technical field of metal wire processing devices, in particular to a compact production line of a wire drawing machine. Background Art

[0002] In traditional wire drawing and winding production lines, various equipment, such as wire pay-off machines, wire drawing machines, conveying devices, and winding devices, are usually arranged in a front-to-back order, resulting in a long length of the entire production line and an excessively large occupied area. This not only increases the cost of the production site, but also limits the flexible layout and expansion of the production line.

[0003] Therefore, developing a compact production line for wire drawing machines is of great significance for improving space utilization and reducing production costs. Utility Model Content

[0004] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a compact production line for a wire drawing machine.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions.

[0006] A compact production line of wire drawing machines comprises a wire drawing machine, a traction tension machine and a wire taking-up device arranged along the running direction of the metal wire.

[0007] A compact production line of a wire drawing machine also includes a pay-off machine and a tension frame arranged along the running direction of the metal wire; the tension frame is located at a front position of the wire drawing machine.

[0008] The pay-off machine and the tension frame are integrated pay-off tension equipment; the wire drawing machine is a water tank wire drawing machine.

[0009] As a first preferred embodiment, a compact production line of a wire drawing machine further includes a cleaning machine and a drying machine arranged along the direction of the metal wire; the cleaning machine is located after the wire drawing machine; the drying machine is located before the traction tension machine;

[0010] A compact production line of a wire drawing machine comprises a wire drawing machine, a cleaning machine, a drying machine, a traction tension machine and a wire taking-up device which are sequentially arranged along the running direction of the metal wire.

[0011] As a second preferred embodiment, a compact production line of a wire drawing machine further includes a cleaning machine; the cleaning machine is located between the wire drawing machine and the traction tension machine.

[0012] As a third preferred embodiment, a compact production line of a wire drawing machine further includes a dryer; the dryer is located between the wire drawing machine and the traction tension machine.

[0013] The wire taking-up device is a layer winding machine; or, the wire taking-up device is an I-wheel wire taking-up machine.

[0014] The traction tension machine includes a traction mechanism and a tension mechanism arranged along the running direction of the metal wire.

[0015] This solution is suitable for the precision drawing and automatic winding of metal wires such as gas shielded welding wire. The metal wires are first paid out through a pay-off machine. Its improved efficiency, degree of automation, and space utilization are of great value to modern manufacturing. It has the following advantages:

[0016] 1. By optimizing equipment layout and structural design, the occupied area of ​​the production line can be reduced and space utilization can be improved.

[0017] 2. Optimally, a dryer should be installed to remove moisture. When a water tank wire drawing machine processes metal wire, moisture often remains on the wire surface. This moisture can not only affect the quality of the wire but also interfere with subsequent processing. By installing a dryer after the wire drawing machine, moisture on the wire surface can be quickly and effectively removed, ensuring the wire is dry and clean, thereby improving the overall quality of the product.

[0018] 3. Optimally, a traction tensioner is introduced: Traditional water tank wire drawing machines often rely on their own traction mechanism to pull the wire for processing. However, this design often results in a complex machine structure and high maintenance costs. By introducing a traction tensioner, the structure of the water tank wire drawing machine can be simplified, making it more compact and efficient. At the same time, the traction tensioner can also provide stable traction force, ensuring the stability and continuity of the wire during processing.

[0019] 4. Optimally, use a layer winder for automated take-up: The use of a layer winder significantly increases the automation level of the take-up process. By dividing the product into small coils, the layer winder enables continuous, automated take-up, significantly reducing the need for manual intervention. This not only reduces labor costs but also improves production efficiency. Furthermore, the use of a layer winder reduces the equipment footprint, making the entire production line more compact and efficient.

[0020] In summary, this compact wire drawing production line design, through the introduction of equipment such as a dryer, a tensioner, and a layer winding machine, achieves automation, efficiency, and compactness in the wire processing process. This solution not only improves product quality and production efficiency, but also reduces costs and equipment footprint. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a structural diagram of embodiment 1 of the present utility model;

[0022] In the figure: a wire pay-off machine 1, a tension frame 2, a wire drawing machine 3, a cleaning machine 4, a drying machine 5, a traction tension machine 6, a traction mechanism 601, a tension mechanism 602, and a wire take-up device 7. DETAILED DESCRIPTION

[0023] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0024] The first embodiment is described below.

[0025] like Figure 1 As shown, a compact production line of a wire drawing machine includes a pay-off machine 1, a tension frame 2, a wire drawing machine 3, a cleaning machine 4, a drying machine 5, a traction tension machine 6 and a wire taking-up device 7 arranged along the running direction of the metal wire.

[0026] The pay-off machine 1 is a spool pay-off machine, which is a common commercially available equipment.

[0027] The tension frame 2 is used to adjust the tension of the metal wire. It is a device that can be purchased on the market, and its specific structure will not be described in detail.

[0028] In this embodiment, the pay-off machine 1 and the tension frame 2 are an integrated pay-off tension device, thereby further reducing the occupied area of ​​the equipment and making the entire production line more compact and efficient.

[0029] The wire drawing machine 3 forces the metal wire through a series of drawing dies of varying cross-sections, thereby reducing the cross-sectional area of ​​the metal wire and thereby achieving the desired cross-sectional shape and size. The structure of the wire drawing machine 3 may refer to the structure of the water tank wire drawing machine disclosed in the applicant's patent application number 201420248820.8, entitled "A Metal Wire Drawing Machine with Adjustable Speed ​​Ratio," or other existing wire drawing machines may be employed.

[0030] The cleaning machine 4 is used to clean the metal wire after being processed by the wire drawing machine 3. Its structure can refer to the structure of the applicant's patent number 201820658259.9 and the patent name "A Metal Surface Degreasing and Cleaning Equipment", and other existing cleaning machines can also be used.

[0031] The dryer 5 is used to dry the metal wire after being processed by the wire drawing machine 3. Its structure can refer to the structure of the applicant's patent number 202023253944.X and the patent name "A variable frequency high-speed dryer for metal wire", and other existing cleaning machines can also be used.

[0032] The traction tensioner 6 includes a traction mechanism 601 and a tension mechanism 602 arranged along the running direction of the metal wire.

[0033] The traction mechanism 601 applies a certain amount of traction force to ensure that the wire can move forward continuously and smoothly during the drawing process. This not only prevents the wire from breaking or tangling during the drawing process, but also improves production efficiency and ensures product quality. This device is commercially available, and its specific structure is not described in detail here.

[0034] The tension mechanism 602 is used to adjust the tension of the metal wire. It is a device that can be purchased on the market, and its specific structure is not described in detail.

[0035] The second embodiment is described below.

[0036] In this embodiment, the traction mechanism 601 and the tension mechanism 602 are an integrated structure, thereby further reducing the occupied area of ​​the equipment and making the entire production line more compact and efficient.

[0037] The wire take-up device 7 is a layer winding machine. The wire take-up device 7 can be a commercially available layer winding machine produced by the applicant, whose structure is the Chinese utility model patent No. CN201822043512.2 of the applicant, "A Fully Automatic High-Speed ​​Layer Winding Machine". Of course, other devices that can realize automatic wire take-up, such as a spool wire take-up machine, can also be used.

[0038] This production line is suitable for the precision drawing and automatic winding of metal wires such as gas shielded welding wire. The entire process covers all links from pay-off to winding, fully demonstrating its high efficiency and automation.

[0039] The metal wire is first paid out smoothly through the pay-off machine 1, and then the tension is adjusted through the tension frame 2 to ensure that the tension can be maintained stable during the subsequent processing.

[0040] Next, the metal wire is drawn and reduced in diameter by a wire drawing machine 3 to achieve the desired size. The metal wire drawn by the wire drawing machine 3 has a lubricating component and moisture on its surface. Next, the metal wire is cleaned by a cleaning machine 4 to ensure the cleanliness of the metal wire; and the moisture is removed by a drying machine (4) to ensure the dryness of the metal wire.

[0041] Then, the metal wire is pulled by the traction mechanism 601 and then passes through the tension mechanism 602 before arriving at the layer winding machine for winding. This completes the fine drawing, water removal, oiling, polishing and winding of the metal wire, so that the production line remains uninterrupted. The layer winding machine can be used to roll the product into small discs, reducing intermediate links and manual participation. It has a high degree of automation, improves production efficiency, and reduces the equipment footprint, making the entire production line more compact.

[0042] A compact production line of a wire drawing machine comprises a pay-off machine 1, a tension frame 2, a wire drawing machine 3, a cleaning machine 4, a traction tension machine 6, and a wire take-up device 7 arranged along the running direction of the metal wire.

[0043] Compared with Example 1, Example 2 lacks a dryer. When the traction tensioner 6 has the effect of removing water, the dryer is not necessary. For example, when the traction tensioner 6 has an aqueous solution box and a first drawing die, the metal wire passes through the aqueous solution box, and the water attached to the surface of the metal wire dissolves in the aqueous solution, and then the metal wire reaches the first drawing die for diameter reduction and moisture removal. After the diameter reduction, the surface temperature of the metal wire is higher, and no liquid is attached to its surface, eliminating the need for a dryer in the previous process. The traction tensioner 6 can adopt the structure of the applicant's patent number 202222593740.3 and the patent name "Double-head traction polishing production line".

[0044] Other technical features of the second embodiment are the same as those of the first embodiment.

[0045] The third embodiment is described below.

[0046] A compact production line of a wire drawing machine comprises a pay-off machine 1, a tension frame 2, a wire drawing machine 3, a drying machine 5, a traction tension machine 6, and a wire take-up device 7 arranged along the running direction of the metal wire.

[0047] Compared to Example 1, Example 3 lacks a cleaning device. If the wire drawing machine 3 has a cleaning function, a cleaning device is not necessary. For example, a cleaning mechanism can be provided at the tail of the wire drawing machine 3. The wire drawing machine 3 can adopt the structure of Patent No. 200710132207.4, entitled "Metal Wire Drawing Machine."

[0048] Other technical features of the third embodiment are the same as those of the first embodiment.

[0049] It should be noted that this solution is an independent compact production line with the wire drawing machine 3 as the main body. The tension frame 2 and the tension mechanism 602 are not necessary, and other mechanisms that can adjust the tension can also be used. For example, a tension mechanism is set at the input port of the wire drawing machine 3, so that the tension mechanism becomes a part of the water tank wire drawing machine 3. The traction tension machine (5) can only contain a traction mechanism, or it can be an integrated device containing both the traction mechanism and the tension mechanism, or it can be a general term for two separate devices (traction mechanism and tension mechanism).

[0050] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and utility model concept of the present invention, and all these changes or substitutions should fall within the scope of protection of the claims attached to the present invention.

Claims

1. A compact production line for a wire drawing machine, characterized in that it comprises a wire drawing machine (3), a cleaning machine (4), a drying machine (5), a traction tension machine (6) and a wire take-up device (7) arranged in sequence along the running direction of the metal wire; the traction tension machine (6) comprises a traction mechanism (601) and a tension mechanism (602) arranged along the running direction of the metal wire; the traction mechanism (601) and the tension mechanism (602) are an integrated structure.

2. A compact production line for a wire drawing machine according to claim 1, characterized in that: It also includes a wire drawing machine (1) and a tension frame (2) arranged along the running direction of the metal wire; the tension frame (2) is located in the front position of the wire drawing machine (3).

3. The compact production line of a wire drawing machine according to claim 2, characterized in that: The pay-off machine (1) and the tension frame (2) are integrated pay-off tension equipment; the wire drawing machine (3) is a water tank wire drawing machine.

4. The compact production line of a wire drawing machine according to claim 1, characterized in that: The wire take-up device (7) is a layer winding machine.

5. The compact production line of a wire drawing machine according to claim 1, characterized in that: The wire take-up device (7) is a spool wire take-up machine.

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