Shaping tool for bent ship deck machining

Abstract

The utility model relates to a shaping tool for bent ship deck machining, which is applied to the technical field of ship deck machining and comprises a base support, and the top surface of the base support is composed of a first bearing surface, a second bearing surface, a third bearing surface, a fourth bearing surface and a fifth bearing surface which are connected in sequence. The first bearing surface, the third bearing surface and the fourth bearing surface are obliquely arranged, the second bearing surface and the fifth bearing surface are horizontally arranged, the inclination direction of the first bearing surface is the same as that of the fourth bearing surface, and the inclination direction of the first bearing surface is opposite to that of the third bearing surface. During machining, the ship plate is arranged on the top face of the base support, all the bent parts of the ship plate are arranged on the first bearing face, the second bearing face, the third bearing face, the fourth bearing face and the fifth bearing face correspondingly, all the parts of the ship plate are supported, all the parts of the ship plate cannot be suspended, and the bent position angle of the ship plate cannot be changed during machining; and the yield of ship plate processing is ensured.

Description

Technical Field

[0001] The present application relates to the technical field of ship plate processing, and in particular to a shaping tool for processing bent ship plates. Background Art

[0002] Ship plate refers to the hot-rolled steel plate produced according to the construction specifications of classification societies and used to manufacture ship hull structures.

[0003] In the prior art, during the forming process of ship plates, since the ship plates have multiple bent sections, the bent sections will be suspended in the air and have no fulcrum during the press processing. During the press processing, the angle of the bent sections of the ship plates will change or even collapse, resulting in product scrapping.

[0004] In view of this, there is an urgent need for a shaping tool for bending ship plates to solve the above problems. Summary of the Invention

[0005] In order to help solve the problems existing in the prior art, the present application provides a shaping tool for bending ship plates, which adopts the following technical solution: it includes: a base bracket, the top surface of the base bracket is composed of a first bearing surface, a second bearing surface, a third bearing surface, a fourth bearing surface and a fifth bearing surface connected in sequence, the first bearing surface, the third bearing surface and the fourth bearing surface are all inclined, the second bearing surface and the fifth bearing surface are horizontally arranged, the inclination direction of the first bearing surface is the same as the inclination direction of the fourth bearing surface, and the inclination direction of the first bearing surface is opposite to the inclination direction of the third bearing surface.

[0006] It is further characterized in that

[0007] The base bracket includes a first bracket and a second bracket arranged on one side of the first bracket. The first bearing surface is arranged on the first bracket. The top surfaces of the sides where the first bracket and the second bracket are close to each other are both provided with horizontal bearing surfaces. The second bearing surface is composed of two horizontal bearing surfaces.

[0008] The base support includes a bottom pipe rack, a supporting pipe rack vertically arranged on the bottom pipe rack, and a supporting plate laid on the top of the supporting pipe rack.

[0009] There are two supporting pipe racks, which are arranged on both sides of the top of the bottom pipe rack.

[0010] A plurality of first reinforcing connectors are provided between the two supporting pipe racks.

[0011] The base support further includes a plurality of second reinforcing connectors respectively arranged between the two supporting pipe racks and the bottom pipe rack.

[0012] The base bracket also includes a pad arranged on the top surface of the support plate.

[0013] The backing plate is fixed on the supporting plate by bolts.

[0014] The bottom pipe rack and the supporting pipe rack are both made of square pipes.

[0015] There are multiple base supports, and the multiple base supports are arranged in parallel.

[0016] The above structure of the present application can achieve the following beneficial effects:

[0017] A bending bearing surface adapted to the ship plate to be processed is formed by the first bearing surface, the second bearing surface, the third bearing surface, the fourth bearing surface and the fifth bearing surface. During processing, the ship plate is placed on the top surface of the base bracket, and the bent parts of the ship plate are respectively placed on the first bearing surface, the second bearing surface, the third bearing surface, the fourth bearing surface and the fifth bearing surface to complete the support of the various parts of the ship plate. The various parts of the ship plate will not be suspended in the air, and the bending position angle of the ship plate will not change during processing, thereby ensuring the yield rate of ship plate processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the status when this application is used;

[0019] Figure 2 It is a structural diagram of an embodiment of the present application;

[0020] Figure 3 This is a schematic structural diagram of the bottom pipe rack, support pipe rack, and support plate in an embodiment of the present application;

[0021] Figure 4 It is a structural diagram of the bottom pipe rack and the supporting pipe rack in an embodiment of the present application.

[0022] Figure numerals: 1. first bearing surface; 2. second bearing surface; 3. third bearing surface; 4. fourth bearing surface; 5. fifth bearing surface; 6. first bracket; 7. second bracket; 8. bottom pipe rack; 9. supporting pipe rack; 10. supporting plate; 11. first reinforcing connector; 12. second reinforcing connector; 13. pad; A. ship plate. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0024] It should be noted that the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. For example, a process, method, apparatus, product or equipment that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or are inherent to these processes, methods, products or equipment.

[0025] The following is combined with Figure 1-4 The utility model is described in further detail.

[0026] Reference Figure 1 A shaping tool for bending ship plates includes: a base bracket, the top surface of the base bracket is composed of a first bearing surface 1, a second bearing surface 2, a third bearing surface 3, a fourth bearing surface 4 and a fifth bearing surface 5 connected in sequence, the first bearing surface 1, the third bearing surface 3 and the fourth bearing surface 4 are all inclined, the second bearing surface 2 and the fifth bearing surface 5 are horizontally arranged, the inclination direction of the first bearing surface 1 is the same as the inclination direction of the fourth bearing surface 4, the inclination direction of the first bearing surface 1 is opposite to the inclination direction of the third bearing surface 2, and the first bearing surface 1 is inclined toward the second bearing surface 2 direction, extending obliquely upward, so that a bending bearing surface adapted to the ship plate to be processed is composed by the first bearing surface 1, the second bearing surface 2, the third bearing surface 3, the fourth bearing surface 4 and the fifth bearing surface 5. During processing, the ship plate is placed on the top surface of the base bracket, and the bent parts of the ship plate are respectively placed on the first bearing surface 1, the second bearing surface 2, the third bearing surface 3, the fourth bearing surface 4 and the fifth bearing surface 5 to complete the support of the various parts of the ship plate. The various parts of the ship plate will not be suspended in the air, and the bending position angle of the ship plate will not change during processing, thereby ensuring the yield rate of ship plate processing.

[0027] Reference Figure 2-3 In order to facilitate the movement of the base bracket, the base bracket includes a first bracket 6 and a second bracket 7 arranged on one side of the first bracket 6. The first bearing surface 1 is arranged on the first bracket 6, wherein the top surfaces of the sides where the first bracket 6 and the second bracket 7 are close to each other are both provided with horizontal bearing surfaces, and the second bearing surface 2 is composed of two horizontal bearing surfaces. In this way, the base bracket is disassembled, and when moving, the first bracket 6 and the second bracket 7 with smaller volume and lighter weight are moved and transported respectively.

[0028] Reference Figure 4The specific structure of the base bracket includes a bottom pipe rack 8, a supporting pipe rack 9 vertically arranged on the bottom pipe rack 8, and a support plate 10 laid on the top of the supporting pipe rack 9. By welding or threading the supporting pipe rack 9 to the bottom bracket 8, the contact area between the base bracket and the ground is increased through the bottom pipe rack 8, making the support for the shipboard more stable, and two supporting pipe racks 9 are provided, and the two supporting pipe racks 9 are arranged on both sides of the top of the bottom pipe rack 8, so as to further improve the stability of the support.

[0029] Further optimization is, Figure 4 As shown, in order to improve the stability of the base support, a plurality of first reinforcing connectors 11 are provided between the two supporting pipe frames 9 and a plurality of second reinforcing connectors 12 are provided between the two supporting pipe frames 9 and the bottom pipe frame 8 .

[0030] like Figure 4 As shown, in order to expand the contact area between the base bracket and the shipboard and better support the shipboard, the base bracket also includes a pad 13 arranged on the top surface of the support plate 10. By tilting the first bearing surface 1, the third bearing surface 3 and the fourth bearing surface 4, complete plates are respectively arranged on the second bearing surface 2 and the fifth bearing surface 5 (multiple plates constitute a complete pad 13). When supporting the shipboard, the support area is expanded as much as possible through the contact between the plate and the shipboard, and in order to facilitate the disassembly and assembly of the pad 13, the pad 13 is fixed to the support plate 10 by bolts.

[0031] A further optimization is that the constituent materials of the bottom pipe rack 8 and the supporting pipe rack 9 can be respectively welded from a plurality of square pipes.

[0032] A further optimization is that, due to the large area of ​​the shipboard, a plurality of base brackets arranged in parallel can be set at the bottom of the shipboard according to usage requirements.

[0033] In summary, a bending bearing surface adapted to the ship plate to be processed is formed by the first bearing surface 1, the second bearing surface 2, the third bearing surface 3, the fourth bearing surface 4 and the fifth bearing surface 5. During processing, the ship plate is placed on the top surface of the base bracket, and the bent parts of the ship plate are respectively placed on the first bearing surface 1, the second bearing surface 2, the third bearing surface 3, the fourth bearing surface 4 and the fifth bearing surface 5 to complete the support of the various parts of the ship plate. The various parts of the ship plate will not be suspended in the air, and the bending position angle of the ship plate will not change during processing, thereby ensuring the yield rate of ship plate processing.

[0034] This specific embodiment is merely an explanation of the present invention and is not intended to limit the present invention. After reading this specification, those skilled in the art may make non-creative modifications to this embodiment as needed. However, as long as such modifications are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A shaping tool for bending ship plates, characterized in that: include: A base bracket, wherein the top surface of the base bracket is composed of a first bearing surface (1), a second bearing surface (2), a third bearing surface (3), a fourth bearing surface (4) and a fifth bearing surface (5) connected in sequence, the first bearing surface (1), the third bearing surface (3) and the fourth bearing surface (4) are all arranged tilted, the second bearing surface (2) and the fifth bearing surface (5) are arranged horizontally, the tilt direction of the first bearing surface (1) is the same as the tilt direction of the fourth bearing surface (4), and the tilt direction of the first bearing surface (1) is opposite to the tilt direction of the third bearing surface (3).

2. The shaping tool for bent ship plate processing according to claim 1, characterized in that: The base bracket comprises a first bracket (6) and a second bracket (7) arranged on one side of the first bracket (6); the first bearing surface (1) is arranged on the first bracket (6); the top surfaces of the first bracket (6) and the second bracket (7) on the side close to each other are both provided with horizontal bearing surfaces; and the second bearing surface (2) is composed of two horizontal bearing surfaces.

3. The shaping tool for bent ship plate processing according to claim 1, characterized in that: The base support comprises a bottom pipe frame (8), a support pipe frame (9) vertically arranged on the bottom pipe frame (8), and a support plate (10) laid on the top of the support pipe frame (9).

4. The shaping tool for bent ship plate processing according to claim 3, characterized in that: There are two supporting pipe racks (9), and the two supporting pipe racks (9) are arranged on both sides of the top of the bottom pipe rack (8).

5. The shaping tool for bent ship plate processing according to claim 4, characterized in that: A plurality of first reinforcing connectors (11) are provided between the two supporting pipe racks (9).

6. The shaping tool for bent ship plate processing according to claim 4, characterized in that: The base support further comprises a plurality of second reinforcing connectors (12) respectively arranged between the two supporting pipe frames (9) and the bottom pipe frame (8).

7. The shaping tool for bent ship plate processing according to claim 3, characterized in that: The base support further comprises a pad (13) arranged on the top surface of the support plate (10).

8. The shaping tool for bent ship plate processing according to claim 7, characterized in that: The pad (13) is fixed to the support plate (10) by means of bolts.

9. The shaping tool for bent ship plate processing according to claim 3, characterized in that: The bottom pipe rack (8) and the supporting pipe rack (9) are both made of square pipes.

10. The shaping tool for bent ship plate processing according to claim 1, characterized in that: There are multiple base supports, and the multiple base supports are arranged in parallel.

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