Processing equipment for medium-pressure block

Abstract

The utility model discloses processing equipment for a medium-pressure block, which meets the requirement of batch production. The machining equipment comprises a vibration feeding device and a punching mechanism. The vibration feeding device comprises a vibration chassis and a spiral track arranged on the vibration chassis, and the input end and the output end of the spiral track are connected to the vibration chassis and the punching mechanism correspondingly. A spiral track of the vibration feeding device comprises a first track, a second track, a third track, a fourth track and an output track which are connected in sequence; the input end of the bottom face of the first rail is connected to the vibration chassis, and at least one first baffle is arranged above the first rail. A lifting rod with gradually increased height is arranged at the input end of the bottom surface of the second rail; a groove is formed in one side, close to the side surface, of the bottom surface of the second rail; the bottom width of the fourth rail is smaller than that of the third rail, and movable grooves for insertion of wing plates of the middle pressing block are formed between the side face and the bottom face of the fourth rail at intervals; and at least one second baffle plate is arranged above the fourth track.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic installation parts processing, in particular to a processing device for a medium-pressure block. Background Art

[0002] When installing solar panels on photovoltaic racks, clamps are typically used to secure the panels to the purlins. In recent years, with the rapid development of the photovoltaic industry, the demand for corresponding accessories has also increased, and this has also put forward new requirements for the production efficiency and quality of components.

[0003] In the existing technology, after the pressed block is formed, it needs to be punched. At present, the technology of the punching equipment is quite mature, but it is still necessary to manually place the pressed block to be punched on the punching station. Since there are certain requirements for production speed in the factory, manual loading can only be done quickly and frequently, which is not only labor-intensive and has low punching efficiency, but also has a high error rate. If the pressed block is not placed in place, defective products will be processed. At the same time, the pressed block is different from the general parts to be punched, especially the medium pressed block, which has a more special shape. There are higher requirements for the placement of the medium pressed block when punching. Conventional automatic loading equipment cannot meet the demand for large-scale output of pressed blocks for punching equipment. Utility Model Content

[0004] The purpose of the utility model is to provide a processing equipment for medium pressure blocks to solve the problems existing in the prior art. It can output medium pressure blocks quickly and in large quantities according to a preset direction to form a correct placement position, thereby realizing automatic and rapid processing of large quantities of medium pressure blocks, meeting the needs of improving production efficiency and quality and reducing error rate.

[0005] In order to achieve the above objectives, the solution of the present invention is:

[0006] A processing device for a medium-pressure block, wherein the medium-pressure block includes a block body and wing plates arranged on both sides of the block body, and the processing device includes a vibrating feeding device and a punching mechanism; the vibrating feeding device includes a vibrating chassis and a spiral track arranged on the vibrating chassis, the input end and the output end of the spiral track are respectively connected to the vibrating chassis and the punching mechanism; the spiral track of the vibrating feeding device includes a first track, a second track, a third track, a fourth track and an output track connected in sequence; the input end of the bottom surface of the first track is connected to the vibrating chassis, and at least one first baffle is arranged above the first track, and the first baffle The spacing between the plate and the bottom surface of the first track allows the medium pressure block in a lying state to pass through; the input end of the bottom surface of the second track is provided with a lifting rod with a gradually increasing height, and the bottom surface of the second track is provided with a groove on the side close to its side; the bottom surface width of the fourth track is smaller than the bottom surface width of the third track, and the side surface of the fourth track and its bottom surface are spaced apart to form a movable groove for inserting the wing plate of the medium pressure block, and the height of the movable groove is smaller than the thickness of the pressure block body of the medium pressure block; at least one second baffle is provided above the fourth track, and the spacing between the second baffle and the bottom surface of the fourth track allows the medium pressure block in a lying state to pass through.

[0007] The first baffle is an arc-shaped plate fixedly connected to the side surface of the first track.

[0008] The input end of the bottom surface of the first track is provided with a lifting inclined surface.

[0009] A protruding rib is provided on a side of the bottom surface of the second rail away from the side surface thereof, and the groove is formed between the baffle and the side surface of the second rail.

[0010] A guide slope is provided on one side of the groove close to the side of the second track.

[0011] The second baffle is an arc-shaped plate fixedly connected to the side surface of the fourth track.

[0012] The output track includes two steel cables arranged side by side on the left and right, and a steel cable arranged between the two steel cables; the distance between the two steel cables is greater than the width of the middle pressure block body and smaller than the edge distance between the two side wings of the middle pressure block.

[0013] The punching mechanism includes a workbench, a punching device, a first pushing device and a second pushing device; the punching device is installed on the workbench; the workbench is provided with an input track connected to the output track, a third baffle perpendicular to the input track, a fourth baffle perpendicular to the third baffle, and a fifth baffle perpendicular to the fourth baffle; the first pushing device and the second pushing device are both installed on the workbench, respectively realizing pushing the middle pressure block abutting the third baffle toward the fourth baffle and pushing the middle pressure block abutting the fourth baffle toward the fifth baffle; the punching station of the punching device is provided at the fifth baffle.

[0014] Preferably, the punching mechanism further includes a clamping device; the clamping device is arranged at both ends of the fifth baffle, and is used to clamp and fix the intermediate pressure block during punching; the first pushing device, the second pushing device, and the clamping device are all push rods.

[0015] After adopting the above technical solution, the utility model has the following technical effects:

[0016] The utility model screens and intercepts the medium-pressure blocks output by the vibration chassis in sequence through the first track, the second track, the third track and the fourth track, and finally enables the medium-pressure blocks to enter the output track in a preset direction and be sent to the punching station of the punching mechanism for punching, thereby realizing automation and saving the process of manual placement of the medium-pressure blocks; among them, through the structural design of the spiral track, the vibration feeding device can output the medium-pressure blocks quickly and in large quantities in the preset direction, forming the correct placement position, thereby meeting the needs of rapid processing, improving production efficiency and quality, and reducing the error rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the middle pressure block;

[0018] Figure 2 A three-dimensional diagram of a device according to a specific embodiment of the present utility model;

[0019] Figure 3 This is a three-dimensional diagram of a vibrating feeding device according to a specific embodiment of the present utility model;

[0020] Figure 4 This is a working diagram of a specific embodiment of the utility model;

[0021] Description of Figure Numbers:

[0022] 1-middle pressure block; 11-pressure block body; 12-wing plate;

[0023] 2-punching mechanism; 21-workbench; 211-input track; 212-third baffle; 213-fourth baffle; 214-fifth baffle; 22-punching device; 23-first ejecting device; 24-second ejecting device; 25-third ejecting device;

[0024] 3-vibrating feeding device; 31-vibrating chassis; 32-first track; 321-first baffle; 322-lifting slope; 33-second track; 331-lifting rod; 332-groove; 333-rib; 334-guide slope; 34-third track; 35-fourth track; 351-movable slot; 352-second baffle; 36-output track. DETAILED DESCRIPTION

[0025] In order to further explain the technical solution of the present invention, the present invention will be described in detail below through specific embodiments.

[0026] refer to Figure 1-4 As shown, the utility model discloses a processing device for a medium-pressure block, wherein the medium-pressure block 1 includes a block body 11 and wing plates 12 arranged on both sides of the block body 11, and the processing device includes a punching mechanism 2 and a vibrating feeding device 3;

[0027] Due to the special shape of the intermediate pressure block 1 itself, it may be in a vertical state or a horizontal state in the vibrating feeding device 3 without additional support. In the vertical state, the end surface of the intermediate pressure block 1 faces downward, and in the horizontal state, the upper surface (the side provided with the wing plate 12) or the lower surface (the side opposite to the upper surface) of the intermediate pressure block 1 faces downward.

[0028] The vibrating feeding device 3 includes a vibrating chassis 31 and a spiral track arranged on the vibrating chassis 31. The input end and the output end of the spiral track are respectively connected to the vibrating chassis 31 and the punching mechanism 2; the spiral track of the vibrating feeding device 3 includes a first track 32, a second track 33, a third track 34, a fourth track 35 and an output track 36 connected in sequence; the input end of the bottom surface of the first track 32 is connected to the vibrating chassis 31, and at least one first baffle 321 is provided above the first track 32. The distance between the first baffle 321 and the bottom surface of the first track 32 allows the intermediate pressure block 1 in a lying state to pass through (that is, less than the length of the intermediate pressure block 1 and greater than the thickness of the intermediate pressure block 1); the second track The input end of the bottom surface of the track 33 is provided with a lifting rod 331 with a gradually increasing height, and a groove 332 is provided on the side of the bottom surface of the second track 33 close to its side surface; the bottom surface width of the fourth track 35 is smaller than the bottom surface width of the third track 34, and the side surface of the fourth track 35 and its bottom surface are spaced apart to form a movable groove 351 for inserting the wing plate 12 of the medium pressure block 1, and the height of the movable groove 351 is smaller than the thickness of the pressure block body 11 of the medium pressure block 1; at least one second baffle 352 is provided above the fourth track 35, and the spacing between the second baffle 352 and the bottom surface of the fourth track 35 allows the medium pressure block 1 in a lying state to pass through (that is, less than the length of the medium pressure block 1 and greater than the thickness of the medium pressure block 1).

[0029] Through the above scheme, the utility model screens, intercepts and other processes on the medium pressure blocks 1 output by the vibration chassis 31 in sequence through the first track 32, the second track 33, the third track 34 and the fourth track 35, and finally makes the medium pressure blocks 1 enter the output track 36 in a preset direction and be sent to the punching station of the punching mechanism 2 for punching, thereby realizing automation and saving the process of manual placement of the medium pressure blocks 1; among them, through the structural design of the spiral track, the vibration feeding device 3 can output the medium pressure blocks 1 quickly and in large quantities in the preset direction, forming the correct placement position, thereby meeting the needs of rapid processing, improving production efficiency and quality, and reducing the error rate.

[0030] Specific embodiments of the present invention are shown below.

[0031] The first baffle 321 is an arc-shaped plate fixedly connected to the side of the first track 32, which can guide the medium pressure block 1 in the non-lying state to the top of the vibration chassis 31 to separate from the first track 32 and return to the vibration chassis 31 to complete the screening.

[0032] The first track 32 is designed with two first baffles 321. If the vibrating chassis 31 rotates too quickly and the intermediate pressure blocks 1 are pushed past the height of the first first baffle 321, resulting in a number of stacked intermediate pressure blocks 1, these stacked intermediate pressure blocks 1 can be screened again by the second first baffle 321.

[0033] The input end of the bottom surface of the first track 32 is provided with a lifting inclined surface 322 to enable the first track 32 to be smoothly connected with the vibration chassis 31 .

[0034] A protruding rib 333 is provided on the bottom surface of the second track 33 at a side away from the side surface thereof, and the groove 332 is formed between the rib 333 and the side surface of the second track 33 .

[0035] A guide slope 334 is provided on one side of the groove 332 close to the side of the second track 33, so as to cooperate with the lifting rod 331 to more smoothly lift the intermediate pressure block 1 from the lying state to the upright state.

[0036] The bottom width of the fourth rail 35 is 1 / 3 to 1 / 2 of the bottom width of the third rail 34 .

[0037] The above-mentioned second baffle 352 is an arc-shaped plate fixedly connected to the side of the fourth track 35, which can guide the medium pressure block 1 in the non-lying state to the top of the vibration chassis 31 to achieve separation from the fourth track 35 and return to the vibration chassis 31 to complete the screening.

[0038] The above-mentioned output track 36 includes two steel cables arranged side by side on the left and right, and a steel cable arranged between the two steel cables; the distance between the two steel cables is slightly larger than the width of the pressure block body 11 of the medium pressure block 1 and smaller than the edge distance of the two side wings 12 of the medium pressure block 1, so that the output medium pressure blocks 1 are all with the upper surface facing downward.

[0039] The punching mechanism 2 includes a workbench 21, a punching device 22, a first pushing device 23 and a second pushing device 24; the punching device 22 is installed on the workbench 21; the workbench 21 is provided with an input track 211 connected to the output track 36, a third baffle 212 perpendicular to the input track 211, a fourth baffle 213 perpendicular to the third baffle 212, and a fifth baffle 214 perpendicular to the fourth baffle 213; the first pushing device 23 and the second pushing device 24 are both installed on the workbench 21, respectively pushing the middle pressure block 1 abutting the third baffle 212 toward the fourth baffle 213 and pushing the middle pressure block 1 abutting the fourth baffle 213 toward the fifth baffle 214; the punching station of the punching device 22 is set at the fifth baffle 21. Thus, through the action delay of the first pushing device 23 and the second pushing device 24 and the cooperation of each baffle, the intermediate pressure blocks 1 that have been correctly placed can be sent one by one to the punching station for punching.

[0040] Furthermore, the punching mechanism 2 further includes a clamping device 25 ; the clamping device 25 is provided at both ends of the fifth baffle 21 and is used to clamp and fix the intermediate pressure block 1 during punching.

[0041] Secondly, the first pushing device 23, the second pushing device 24, and the clamping device 25 are all push rods.

[0042] refer to Figure 4 As shown, the working principle of the utility model is:

[0043] (1) Place a large number of medium pressure blocks on the vibrating chassis 31 manually or mechanically;

[0044] (2) The vibrating chassis 31 starts working, and the intermediate pressure block 1 enters the first track 32, and is screened for the first time by the first baffle 321 (blocking the intermediate pressure block 1 in the vertical state, so that the intermediate pressure block 1 can only pass in the lying state);

[0045] (3) The medium pressure block 1 is then screened for the second time by passing through the second first baffle 321;

[0046] (4) The intermediate pressure block 1 enters the second track 33, and the lifting rod 331 of the second track 33 is used to make the intermediate pressure block 1 stand up and be stuck in the groove 332 of the second track 33;

[0047] (5) When the intermediate pressure block 1 enters the third track 34, most of the upper surface of the intermediate pressure block 1 is attached to the side of the third track 34. Then, under the action of the rotation and vibration driven by the vibration chassis 31, it gradually slides down from the side of the third track 34, so that the upper surface of the intermediate pressure block 1 is attached to the bottom surface of the third track 34;

[0048] (6) When the intermediate pressure block 1 enters the fourth track 35, the wing plate 12 of the intermediate pressure block 1 is attached to the lower surface of the fourth track 35 and is clamped into the movable groove 351 of the fourth track 35 under the action of centrifugal force. After passing through the screening of the second baffle 352 (blocking the intermediate pressure block 1 that stands up due to the action of the third track 34), the narrow fourth track 35 causes the intermediate pressure block 1 whose wing plate 12 is not clamped into the movable groove 351 to fall back into the vibration chassis 31.

[0049] (7) The intermediate pressure block 1 enters the steel cable of the output track 36, and is clamped by three steel cables to the wing plate 12 of the intermediate pressure block 1 and enters the workbench 21;

[0050] (8) The intermediate pressure block 1 first enters the input track 211 until it is blocked by the third baffle 212; according to the set action sequence, the intermediate pressure block 1 is pushed toward the fourth baffle 213 and the fifth baffle 214 in turn, and then is clamped by the clamping device 25 and punched by the punching device 22.

[0051] The above embodiments and drawings do not limit the product form and style of the present invention. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present invention.

Claims

1. A processing device for a medium-pressure block, wherein the medium-pressure block comprises a block body and wing plates arranged on both sides of the block body, characterized in that: The processing equipment includes a vibrating feeding device and a punching mechanism; The vibrating feeding device includes a vibrating chassis and a spiral track arranged on the vibrating chassis, wherein the input end and the output end of the spiral track are connected to the vibrating chassis and the punching mechanism respectively; The spiral track of the vibrating feeding device includes a first track, a second track, a third track, a fourth track and an output track connected in sequence; The input end of the bottom surface of the first track is connected to the vibration chassis, and at least one first baffle is provided above the first track, and the distance between the first baffle and the bottom surface of the first track allows the intermediate pressure block in a lying state to pass through; The input end of the bottom surface of the second track is provided with a lifting rod with gradually increasing height, and the bottom surface of the second track is provided with a groove on one side close to the side surface thereof; The bottom width of the fourth track is smaller than the bottom width of the third track, and a movable groove for inserting the wing plate of the medium pressure block is formed between the side surface of the fourth track and the bottom surface thereof, and the height of the movable groove is smaller than the thickness of the pressure block body of the medium pressure block; at least one second baffle is provided above the fourth track, and the distance between the second baffle and the bottom surface of the fourth track allows the medium pressure block in a lying state to pass through.

2. The processing equipment for the medium pressure block according to claim 1, characterized in that: The first baffle is an arc-shaped plate fixedly connected to the side surface of the first track.

3. The processing equipment for medium-pressure blocks according to claim 1, characterized in that: The input end of the bottom surface of the first track is provided with a lifting inclined surface.

4. The processing equipment for medium-pressure blocks according to claim 1, characterized in that: A protruding rib is provided on a side of the bottom surface of the second rail away from the side surface thereof, and the groove is formed between the baffle and the side surface of the second rail.

5. The processing equipment for medium-pressure blocks according to claim 1, characterized in that: A guide slope is provided on one side of the groove close to the side of the second track.

6. The processing equipment for medium-pressure blocks according to claim 1, characterized in that: The second baffle is an arc-shaped plate fixedly connected to the side surface of the fourth track.

7. The processing equipment for medium-pressure blocks according to claim 1, characterized in that: The output track includes two steel cables arranged side by side on the left and right, and a steel cable arranged between the two steel cables; the distance between the two steel cables is greater than the width of the middle pressure block body and smaller than the edge distance between the two side wings of the middle pressure block.

8. The processing equipment for medium-pressure blocks according to claim 1, characterized in that: The punching mechanism includes a workbench, a punching device, a first pushing device and a second pushing device; the punching device is installed on the workbench; the workbench is provided with an input track connected to the output track, a third baffle perpendicular to the input track, a fourth baffle perpendicular to the third baffle, and a fifth baffle perpendicular to the fourth baffle; the first pushing device and the second pushing device are both installed on the workbench, respectively realizing pushing the middle pressure block abutting the third baffle toward the fourth baffle and pushing the middle pressure block abutting the fourth baffle toward the fifth baffle; the punching station of the punching device is provided at the fifth baffle.

9. The processing equipment for medium-pressure blocks according to claim 8, characterized in that: The punching mechanism further includes a clamping device; the clamping device is arranged at both ends of the fifth baffle and is used to clamp and fix the middle pressure block during punching; the first pushing device, the second pushing device and the clamping device are all push rods.

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