Ultrasonic welding structure capable of reducing shaking of welding head

By setting up the installation structure on the installation surface of the welding joint and adopting a longitudinal arrangement design, the problem of excessive shaking of the welding joint is solved, and the stability of the welding process and the welding effect are improved.

CN223289141UActive Publication Date: 2025-09-02SHENZHEN B&LSONIC ULTRASONIC AUTOMATIC MACHINE CO LTD
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Patent Information

Application Number
CN202422512939.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-09-02
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

In the prior art, the installation position of the vibrator is too far from the welding surface of the welding head, resulting in the shaking amplitude of the welding head.

Method used

By setting up an installation structure on the mounting surface of the welding joint, the distance between the welding bottom surface and the installation structure is reduced, and the longitudinally arranged installation surface and installation structure design are adopted to increase the stability of the welding joint.

Benefits of technology

Effectively reduce the shaking range of the welding head, improve the stability of the welding process and welding effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ultrasonic waves, and discloses an ultrasonic wave welding structure capable of reducing shaking of a welding head, which comprises a welding head and a vibrator, the vibrator is connected to the top of the welding head, a longitudinally arranged mounting surface is formed on the periphery of the welding head, a mounting structure is arranged on the mounting surface, and a welding bottom surface is formed at the bottom of the welding head; the mounting structure is arranged on the mounting surface of the welding head, so that the distance between the welding bottom surface and the mounting structure is reduced, and the shaking amplitude of the welding head is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultrasound, and in particular to an ultrasonic welding structure capable of reducing the shaking of a welding head. Background Art

[0002] Ultrasonic welding utilizes a generator to generate a high-voltage, high-frequency signal. This signal is converted into high-frequency mechanical vibrations through a transducer system. This vibration is then applied to the plastic workpiece. Friction between the workpiece surface and internal molecules causes the temperature of the weld to rise. When the temperature reaches the melting point of the workpiece itself, the workpiece interface rapidly melts, filling the gap between the interfaces. When the vibration stops, the workpiece cools and sets under a certain pressure, completing the weld.

[0003] In the prior art, a vibrator is connected to a welding head, which drives the welding head to vibrate at a high frequency so that the welding head can ultrasonically weld an object. However, during installation, the mounting structure is often mounted on the vibrator. In this way, the installation position is too far away from the welding surface of the welding head, resulting in excessive shaking of the welding head. Utility Model Content

[0004] The purpose of the present invention is to provide an ultrasonic welding structure that reduces the shaking of the welding head, aiming to solve the problem in the prior art that the installation position of the vibrator is too far away from the welding surface of the welding head, resulting in excessive shaking of the welding head.

[0005] The utility model is achieved in this way: an ultrasonic welding structure for reducing the shaking of a welding head comprises a welding head and a vibrator, wherein the vibrator is connected to the top of the welding head, a longitudinally arranged mounting surface is formed on the outer periphery of the welding head, a mounting structure is provided on the mounting surface, and a welding bottom surface is formed on the bottom of the welding head; the vibrator drives the welding head to vibrate, so that the welding head performs ultrasonic welding on an object.

[0006] Furthermore, the welding head is arranged longitudinally, and the mounting structure and the welding bottom surface are arranged longitudinally.

[0007] Furthermore, a plurality of mounting structures are provided on the mounting surface, and the plurality of mounting structures are arranged at intervals along the length direction of the mounting surface.

[0008] Furthermore, the mounting structure includes a connecting section connected to the mounting surface, the connecting section has a longitudinal section extending upward, and the top of the longitudinal section has a transverse section extending outward away from the mounting surface.

[0009] Furthermore, the longitudinal section and the mounting surface are spaced apart to form a mounting gap, and the longitudinal section and the transverse section are arranged perpendicularly.

[0010] Furthermore, the welding head is arranged in a flat shape.

[0011] Furthermore, the thickness of the upper portion of the welding head is greater than the thickness of the lower portion of the welding head, and the mounting structure is located on the upper portion of the welding head.

[0012] Furthermore, the thickness of the lower portion of the welding head gradually decreases from top to bottom.

[0013] Furthermore, a transversely arranged connection surface is formed on the top of the welding head, and the vibrator is installed in the connection surface from top to bottom.

[0014] Furthermore, a plurality of vibrators are connected to the connection surface, and the plurality of vibrators are sequentially spaced apart along the length direction of the connection surface.

[0015] Compared with the prior art, the ultrasonic welding structure provided by the present invention reduces the shaking of the welding head. A mounting structure is provided on the mounting surface of the welding head, thereby reducing the distance between the welding bottom surface and the mounting structure, thereby reducing the shaking amplitude of the welding head. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional schematic diagram of an ultrasonic welding structure for reducing welding head shaking provided by the present invention;

[0017] Figure 2 This utility model Figure 1 A is an enlarged schematic diagram.

[0018] In the figure: vibrator 10, welding head 20, mounting structure 30, mounting surface 21, welding bottom surface 22, connecting surface 23, connecting section 31, longitudinal section 32, transverse section 33, mounting gap 34. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0020] The implementation of the present invention is described in detail below with reference to specific embodiments.

[0021] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "up", "down", "left", "right", etc. indicate directions or positional relationships, they are based on the directions or positional relationships shown in the drawings. This is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0022] Reference Figure 1-2 The figure shows a preferred embodiment of the present invention.

[0023] An ultrasonic welding structure for reducing welding head shaking includes a welding head 20 and a vibrator 10. The vibrator 10 is connected to the top of the welding head 20. A longitudinally arranged mounting surface 21 is formed on the outer periphery of the welding head 20. A mounting structure 30 is provided on the mounting surface 21. A welding bottom surface 22 is formed at the bottom of the welding head. The vibrator 10 drives the welding head 20 to vibrate, so that the welding head 20 performs ultrasonic welding on an object.

[0024] The ultrasonic welding structure for reducing welding head shaking provided above is provided with a mounting structure 30 on the mounting surface 21 of the welding head 20 , thereby reducing the distance between the welding bottom surface 22 and the mounting structure 30 , thereby reducing the shaking amplitude of the welding head 20 .

[0025] In this embodiment, the welding head 20 is arranged longitudinally, and the mounting structure 30 is arranged longitudinally with the welding bottom surface 22. In this way, when the mounting structure 30 is connected to the outside, the stability of the welding head 20 during welding can be increased.

[0026] In this embodiment, a plurality of mounting structures 30 are provided on the mounting surface 21, and the plurality of mounting structures 30 are spaced apart along the length direction of the mounting surface 21. In this way, the stability of the welding head 20 during welding can be increased, and the shaking amplitude of the welding head 20 can be reduced.

[0027] In this embodiment, the mounting structure 30 includes a connecting section 31 connected to the mounting surface 21, the connecting section 31 has a longitudinal section 32 extending upward, the top of the longitudinal section 32 has a transverse section 33 extending outward away from the mounting surface 21, the connecting section 31, the longitudinal section 32 and the transverse section 33 are an integrated structure, so that the mounting structure 30 can be connected to the outside through the connecting section 31, the longitudinal section 32 and the transverse section 33 to reduce the shaking amplitude of the welding head 20.

[0028] In this embodiment, a mounting gap 34 is formed between the longitudinal section 32 and the mounting surface 21, and the longitudinal section 32 is arranged perpendicular to the transverse section 33. In this way, better mounting can be achieved through the mounting gap 34.

[0029] The welding head 20 is arranged in a flat shape.

[0030] In this embodiment, the upper thickness of the welding head 20 is greater than the lower thickness of the welding head 20, and the mounting structure 30 is located on the upper portion of the welding head 20. The welding head 20 designed in this way has the characteristics of overall structural stability, and uniform force is applied at all positions when the welding bottom surface 22 is pressed down.

[0031] In this embodiment, the thickness of the lower portion of the welding head 20 gradually decreases from top to bottom. The welding head 20 designed in this way has the characteristics of overall structural stability and uniform force at all positions when the welding bottom surface 22 is pressed downward.

[0032] A transversely arranged connecting surface 23 is formed on the top of the welding head 20 , and the vibrator 10 is installed in the connecting surface 23 from top to bottom.

[0033] In this embodiment, a plurality of vibrators 10 are connected to the connection surface 23, and the plurality of vibrators 10 are sequentially spaced apart along the length direction of the connection surface 23. In this way, the stability of the welding process of the welding head 20 can be increased.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Ultrasonic welding structure to reduce welding head shaking, characterized by: The invention comprises a welding head and a vibrator, wherein the vibrator is connected to the top of the welding head, a longitudinally arranged mounting surface is formed on the periphery of the welding head, a mounting structure is provided on the mounting surface, and a welding bottom surface is formed on the bottom of the welding head; the vibrator drives the welding head to vibrate so that the welding head performs ultrasonic welding on the object.

2. The ultrasonic welding structure for reducing welding head shaking according to claim 1, characterized in that: The welding head is arranged longitudinally, and the mounting structure and the welding bottom surface are arranged longitudinally.

3. The ultrasonic welding structure for reducing welding head shaking according to claim 2, characterized in that: A plurality of mounting structures are provided on the mounting surface, and the plurality of mounting structures are arranged at intervals along the length direction of the mounting surface.

4. The ultrasonic welding structure for reducing welding head shaking according to claim 3, characterized in that: The mounting structure includes a connecting section connected to the mounting surface. The connecting section has a longitudinal section extending upward. The top of the longitudinal section has a transverse section extending outward away from the mounting surface.

5. The ultrasonic welding structure for reducing welding head shaking according to claim 4, characterized in that: The longitudinal section and the installation surface are spaced apart to form an installation gap, and the longitudinal section is arranged perpendicular to the transverse section.

6. The ultrasonic welding structure for reducing welding head shaking according to claim 5, characterized in that: The welding head is arranged in a flat shape.

7. The ultrasonic welding structure for reducing welding head shaking according to claim 6, characterized in that: The thickness of the upper portion of the welding head is greater than the thickness of the lower portion of the welding head, and the mounting structure is located on the upper portion of the welding head.

8. The ultrasonic welding structure for reducing welding head shaking according to claim 7, characterized in that: Along the direction from top to bottom, the thickness of the lower part of the welding head gradually decreases.

9. The ultrasonic welding structure for reducing welding head shaking according to any one of claims 1 to 8, characterized in that: A transversely arranged connecting surface is formed on the top of the welding head, and the vibrator is installed in the connecting surface from top to bottom.

10. The ultrasonic welding structure for reducing welding head shaking according to claim 9, characterized in that: A plurality of vibrators are connected to the connection surface, and the plurality of vibrators are sequentially spaced apart along the length direction of the connection surface.