Side hanging rack assembly

By designing the lifting and buffering structure of the side-hanging material rack assembly, the damage, noise and deformation of the loading frame of the laser side-hanging pipe cutting machine is solved, and an efficient and stable pipe loading and cutting process is achieved.

CN223289189UActive Publication Date: 2025-09-02YUEDU INTELLIGENT EQUIP (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202422478755.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-09-02
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The automatic feeding rack material barrier device of the existing laser side-hanging pipe cutting machine is prone to damage, the installation and debugging are complicated, and the feeding process produces noise and pipe deformation, and the material preparation cannot be prepared in advance, which affects the cutting efficiency.

Method used

A side-mounted material rack assembly is designed, including a lifting structure and a buffering lifting structure. The winding wheel is driven by an asynchronous motor to tighten the lifting belt, and the pipe damage and noise is reduced through limiting columns and buffer pads. At the same time, the cylinders and transmission motors are used to realize the loading and temporary storage of the pipes one by one to ensure cutting efficiency.

Benefits of technology

It effectively reduces pipe damage and noise, improves feeding efficiency, ensures the continuity and efficiency of the cutting process, and avoids time delays caused by insufficient material preparation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223289189U_ABST
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Abstract

The utility model belongs to the technical field of pipe fitting machining, and particularly relates to a side hanging rack assembly which comprises a baffle, a lifting structure arranged on the left side of the back face of the baffle, a buffering lifting structure arranged on the front face of the lifting structure, and a conveying structure arranged on the front face of the buffering lifting structure. The lifting unit comprises an asynchronous motor, the output end of the asynchronous motor is connected with a transmission part, the end, away from the output end of the asynchronous motor, of the transmission part is connected with a linkage rod, the outer surface of the linkage rod is connected with a winding wheel, the outer surface of the winding wheel is connected with a lifting belt, the middle section of the lifting belt is connected with a steering wheel, and the end, away from the winding wheel, of the lifting belt is connected with a limiting column. According to the side hanging frame assembly, the asynchronous motor drives the linkage rod and the winding wheel to rotate, the lifting belt is tightened through the winding wheel, meanwhile, the lifting belt is limited through the limiting column, therefore, stored pipes are lifted and fed through the lifting belt, and damage to the pipes and noise can be reduced through the buffering cushion.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe fitting processing, in particular to a side hanging rack assembly. Background Art

[0002] The Laser Side-Mount Pipe Cutting Machine is a highly efficient pipe processing machine that combines laser technology with a side-mount design to provide a fast and precise pipe cutting solution. Design features include: the guide rail and loader are located on separate sides, preventing pipe debris from falling into the rail and extending the life of the guide rail. The loader, unloader, and operating table are located on the same side, ensuring convenient operation and visibility. Loading and unloading of large, extra-long, and heavy pipes is user-friendly, safe, and efficient. It can be easily integrated with an automatic loading and unloading mechanism to improve overall processing efficiency. It is suitable for a wide range of pipes, including heavy and large-diameter pipes, ensuring safe and efficient loading. Laser cutting technology offers the advantages of non-contact, high precision, and high speed, revolutionizing pipe processing. Intelligent operation, including automated programming, real-time monitoring, and remote control, enables intelligent management. Its applications range from precision medical device manufacturing to large-scale steel structure fabrication, from complex industrial piping system installation to innovative artwork.

[0003] However, the automatic loading rack of the existing laser side-mounted pipe cutting machine has the following problems: first, the material blocking device is easy to break, and installation and debugging are troublesome; second, the pipe feeding process will produce noise, and the pipe is easily deformed by collision; third, this solution cannot prepare materials in advance, which increases loading time and affects cutting efficiency.

[0004] For this reason, we urgently need to provide a kind of side hanging material rack assembly. Utility Model Content

[0005] The purpose of the present utility model is to provide a side-hanging material rack assembly to solve the following problems of the automatic feeding rack of the laser side-hanging pipe cutting machine in the prior art proposed in the above background technology: first, the material blocking device is easy to break and the installation and debugging are troublesome; second, the pipe feeding process will produce noise and the pipe is easy to be deformed by collision; third, this solution cannot prepare materials in advance, which increases the loading time and affects the cutting efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a side hanging rack assembly includes a baffle, a lifting structure is provided on the left side of the back of the baffle, a buffer lifting structure is provided on the front of the lifting structure, and a conveying structure is provided on the front of the buffer lifting structure.

[0007] The lifting structure includes a lifting unit and a storage buffer unit, and the storage buffer unit is arranged on the back of the lifting unit.

[0008] The lifting unit includes an asynchronous motor, the output end of the asynchronous motor is connected to a transmission member, the end of the transmission member away from the output end of the asynchronous motor is connected to a linkage rod, the outer surface of the linkage rod is connected to a winding wheel, the outer surface of the winding wheel is connected to a lifting belt, the middle section of the lifting belt is connected to a steering wheel, and the end of the lifting belt away from the winding wheel is connected to a limiting column.

[0009] Preferably, the storage buffer unit includes a frame, a collection rack is provided on the back of the frame, and a buffer pad is installed inside the collection rack.

[0010] Preferably, the asynchronous motor is mounted on the top of the frame, the limiting column is fixedly mounted on the left side of the top end of the back of the collection rack, and the baffle is connected to the right side of the right collection rack. The transmission member is a gear and chain transmission.

[0011] Preferably, the buffer lifting structure includes a mounting frame, a cylinder 1 is installed on the right side of the mounting frame, an output end of the cylinder 1 is connected to the lifting frame, a shift rod is installed on the top of the lifting frame, and a cylinder 2 is connected to the front of the lifting frame.

[0012] Preferably, the first cylinder is detachably connected to the bottom end of the middle right side of the mounting frame, the left side of the lifting frame is slidably connected to the middle right side of the mounting frame near the top end, and the front side of the lifting frame is connected to the output end of the second cylinder. An electric push rod is provided on the left side of the mounting frame, and the output end of the electric push rod is connected to a crankshaft, which can be used to limit the contact of the pipe, and a rubber cushion is installed on the surface of the crankshaft.

[0013] Preferably, the transmission structure includes a transmission motor, the output end of the transmission motor is connected to a linkage shaft, the outer surface of the linkage shaft is connected to a chain transmission component 1, the end of the chain transmission component 1 away from the linkage shaft is connected to a chain transmission component 2, and the outer surface of the chain transmission component 2 is connected to a pushing block.

[0014] Preferably, the chain transmission assembly 2 is connected to the middle of the bottom surface of the mounting frame at one end away from the chain transmission assembly 1, and the chain transmission assembly 1 and the chain transmission assembly 2 are gear chain transmission components. The chain transmission assembly 2 is a double gear and double chain transmission component, and is divided into three groups.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The side hanging rack assembly, through the setting of the lifting structure, uses an asynchronous motor to drive the linkage rod and the winding wheel to rotate, so that the winding wheel is used to tighten the lifting belt, and the limiting column is used to limit the lifting belt. Thus, the lifting belt is used to lift and load the stored pipes, and the use of a buffer pad can reduce damage to the pipes and reduce noise.

[0017] 2. The side hanging rack assembly, through the setting of the buffer lifting structure, uses cylinder 1 to drive the lifting rack to rise, and cylinder 2 to move the lifting rack, so as to load the pipes one by one. At the same time, the transmission motor drives the linkage shaft and chain transmission component 1 for transmission. When the chain transmission component 1 drives the chain transmission component 2 for transmission, the pushing block is used for separated loading, and the pipes can be temporarily stored and prepared in advance without affecting the cutting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall appearance of the utility model;

[0019] Figure 2 This is a schematic diagram of the back structure of the utility model;

[0020] Figure 3 This is an enlarged view of the lifting structure of the utility model;

[0021] Figure 4 This is an enlarged view of the feeding and conveying structure of the present utility model.

[0022] In the figure: 1. baffle; 101. frame; 102. asynchronous motor; 103. transmission part; 104. linkage rod; 105. winding wheel; 106. steering wheel; 107. lifting belt; 108. limiting column; 109. collecting rack; 110. buffer pad; 201. mounting frame; 202. cylinder 1; 203. lifting frame; 204. gear lever; 205. cylinder 2; 301. transmission motor; 302. linkage shaft; 303. chain transmission component 1; 304. chain transmission component 2; 305. pushing block. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1-4 , this utility model provides a technical solution:

[0025] Example 1:

[0026] The side hanging rack assembly includes a baffle 1. A lifting structure is provided on the left side of the back of the baffle 1. A buffer lifting structure is provided on the front of the lifting structure. A conveying structure is provided on the front of the buffer lifting structure.

[0027] The lifting structure includes a lifting unit and a storage buffer unit. The storage buffer unit is arranged on the back of the lifting unit. The lifting unit includes an asynchronous motor 102. The output end of the asynchronous motor 102 is connected to a transmission member 103. The end of the transmission member 103 away from the output end of the asynchronous motor 102 is connected to a linkage rod 104. The outer surface of the linkage rod 104 is connected to a winding wheel 105. The outer surface of the winding wheel 105 is connected to a lifting belt 107. The middle section of the lifting belt 107 is connected to a steering wheel 106. The end of the lifting belt 107 away from the winding wheel 105 is connected to a limiting column 108. The storage buffer unit includes a frame 101. A collection rack 109 is arranged on the back of the frame 101. A buffer pad 110 is installed inside the collection rack 109.

[0028] The asynchronous motor 102 is installed on the top of the frame 101, the limiting column 108 is fixedly installed on the left side of the top end of the back side of the collection rack 109, and the baffle 1 is connected to the right side of the right collection rack 109.

[0029] By setting up the lifting structure, the asynchronous motor 102 is used to drive the linkage rod 104 and the winding wheel 105 to rotate, so that the winding wheel 105 is used to tighten the lifting belt 107, and the limiting column 108 is used to limit the lifting belt 107. Thus, the lifting belt 107 is used to lift and load the stored pipes, and the buffer pad 110 can reduce damage to the pipes and reduce noise.

[0030] When using the collection rack 109 to store pipes, the buffer pad 110 can effectively prevent damage to the pipes and deformation of the pipes. When loading, the asynchronous motor 102 is started to drive the transmission member 103 to transmit, so that the transmission member 103 drives the linkage rod 104 to link, so that the linkage rod 104 drives the three sets of winding wheels 105 to rotate. When the winding wheel 105 rotates, the lifting belt 107 is wound, and the steering wheel 106 is used to guide the lifting belt 107. Then, the limiting column 108 is used to limit the connection of the lifting belt 107, so that the lifting belt 107 is effectively used to lift the pipe.

[0031] Example 2:

[0032] Based on Example 1, the buffered lifting structure includes a mounting frame 201, with a cylinder 1 202 mounted on the right side of the mounting frame 201. The output end of cylinder 1 202 is connected to a lifting frame 203. A shift lever 204 is mounted on the top of the lifting frame 203, and a cylinder 2 205 is connected to the front of the lifting frame 203. Cylinder 1 202 is detachably connected to the bottom end of the middle right side of the mounting frame 201. The left side of the lifting frame 203 is slidably connected to the middle right side of the mounting frame 201 near the top. The front side of the lifting frame 203 is connected to the output end of cylinder 205.

[0033] The transmission structure includes a transmission motor 301. The output end of transmission motor 301 is connected to a linkage shaft 302. The outer surface of linkage shaft 302 is connected to chain transmission assembly 1 303. The end of chain transmission assembly 1 303 away from linkage shaft 302 is connected to chain transmission assembly 2 304. The outer surface of chain transmission assembly 2 304 is connected to a push block 305. The end of chain transmission assembly 2 304 away from chain transmission assembly 1 303 is connected to the middle of the bottom surface of mounting frame 201. Chain transmission assembly 1 303 and chain transmission assembly 2 304 are gear chain transmission components.

[0034] By setting up the buffer lifting structure and the transmission structure, the cylinder 1 202 is used to drive the lifting frame 203 to rise, and the cylinder 2 205 moves the lifting frame 203, so that the pipes are loaded one by one. At the same time, the transmission motor 301 is used to drive the linkage shaft 302 and the chain transmission component 1 303 to transmit. When the chain transmission component 1 303 drives the chain transmission component 2 304 to transmit, the push block 305 is used to separate the loading, and the pipes can be temporarily stored and prepared in advance without affecting the cutting efficiency.

[0035] After the pipe is lifted by the lifting structure, the pipe falls into the top inclined surface of the mounting frame 201, and the lifting frame 203 is used to limit the pipe. Then, the cylinder 1 202 is started to lift the lifting frame 203, and the cylinder 2 205 is used to displace the lifting frame 203, thereby unloading the pipes one by one. Then, the transmission motor 301 is started to drive the linkage shaft 302 for transmission, and the linkage shaft 302 is used to drive the chain transmission component 1 303 for transmission, and the chain transmission component 1 303 is used to drive the chain transmission component 2 304 for belt transmission, thereby using the separation and abutment of the push block 305 to drive the pipe to ensure the feeding efficiency of the pipe.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. A side hanging rack assembly, comprising a baffle (1), characterized in that: A lifting structure is provided on the left side of the back of the baffle (1), a buffer lifting structure is provided on the front of the lifting structure, and a conveying structure is provided on the front of the buffer lifting structure; The lifting structure includes a lifting unit and a storage buffer unit, and the storage buffer unit is arranged on the back of the lifting unit; The lifting unit comprises an asynchronous motor (102), an output end of the asynchronous motor (102) is connected to a transmission member (103), an end of the transmission member (103) away from the output end of the asynchronous motor (102) is connected to a linkage rod (104), an outer surface of the linkage rod (104) is connected to a winding wheel (105), an outer surface of the winding wheel (105) is connected to a lifting belt (107), a middle section of the lifting belt (107) is connected to a steering wheel (106), and an end of the lifting belt (107) away from the winding wheel (105) is connected to a limiting column (108).

2. The side hanging rack assembly according to claim 1, characterized in that: The storage buffer unit comprises a frame (101), a collection rack (109) is provided on the back of the frame (101), and a buffer pad (110) is installed inside the collection rack (109).

3. The side hanging rack assembly according to claim 2, characterized in that: The asynchronous motor (102) is mounted on the top of the frame (101), the limiting column (108) is fixedly mounted on the left side of the top end of the back side of the collecting rack (109), and the baffle (1) is connected to the right side of the right collecting rack (109).

4. The side hanging rack assembly according to claim 1, characterized in that: The buffer lifting structure comprises a mounting frame (201), a cylinder 1 (202) is mounted on the right side of the mounting frame (201), an output end of the cylinder 1 (202) is connected to a lifting frame (203), a shift rod (204) is mounted on the top of the lifting frame (203), and a cylinder 2 (205) is connected to the front of the lifting frame (203).

5. The side hanging rack assembly according to claim 4, characterized in that: The cylinder 1 (202) is detachably connected to the bottom end of the middle right side of the mounting frame (201), the left side of the lifting frame (203) is slidably connected to the middle right side of the mounting frame (201) near the top end, and the front side of the lifting frame (203) is connected to the output end of the cylinder 2 (205).

6. The side hanging rack assembly according to claim 1, characterized in that: The transmission structure comprises a transmission motor (301), an output end of the transmission motor (301) is connected to a linkage shaft (302), an outer surface of the linkage shaft (302) is connected to a chain transmission component 1 (303), an end of the chain transmission component 1 (303) away from the linkage shaft (302) is connected to a chain transmission component 2 (304), and an outer surface of the chain transmission component 2 (304) is connected to a push block (305).

7. The side hanging rack assembly according to claim 6, characterized in that: The chain transmission component 2 (304) is connected to the middle of the bottom surface of the mounting frame (201) at one end away from the chain transmission component 1 (303), and the chain transmission component 1 (303) and the chain transmission component 2 (304) are gear chain transmission parts.