Reducer winding drum assembling platform
By introducing automated and intelligent control systems, combined with semi-arc clamps and pneumatic control, the problem of insufficient automation and accuracy control of the reducer reel assembly platform is solved, and an efficient and stable assembly process is achieved, which improves production efficiency and equipment adaptability.
Patent Information
- Application Number
- CN202422304385.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-21
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-21
AI Technical Summary
The existing reducer drum assembly platform has insufficient automation, difficult accuracy control, poor adaptability, high maintenance cost and safety performance that need to be improved, which is inconvenient to use.
An assembly platform including workbench, fixed block, movable block, motor, rotating shaft, clamping structure and intelligent control system was designed. The rapid assembly of reducer reels is achieved through automated design and intelligent control system. The semi-arc clamping block and pneumatic control method are used to improve clamping flexibility and stability, and combined with the screw transmission system to ensure precise control and reduce errors.
It improves the degree of automation of reducer reel assembly, reduces manual operation requirements, improves production efficiency, enhances clamping adaptability and stability, reduces equipment wear and reduces maintenance costs.
Smart Images

Figure CN223289766U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reducer assembly auxiliary tools, in particular to a reducer reel assembly platform. Background Art
[0002] The reducer drum assembly platform is a work platform that integrates multiple functions and tools. It is used in the assembly process of the reducer drum. It helps workers complete the assembly task efficiently and accurately by providing stable support, precise positioning and a convenient operating environment.
[0003] The platform is made of strong and durable materials and has a reasonable structural design, which can withstand the various forces and pressures generated during the assembly process. At the same time, it also takes ergonomic principles into consideration, allowing workers to maintain a comfortable posture during operation. The platform is equipped with various necessary auxiliary tools and equipment, such as clamps, positioning devices, hydraulic cylinders, etc.; these tools and equipment can easily fix, position and press-fit the reducer reel and related components, ensuring the accuracy and quality of assembly.
[0004] Reducer drum assembly platforms are widely used in mechanical manufacturing, industrial automation, aerospace and other fields. In these fields, reducer drums are widely used in various mechanical equipment as important transmission components. Therefore, the demand for reducer drum assembly platforms is also increasing.
[0005] However, the reducer drum assembly platform in the existing technology has disadvantages such as insufficient automation, difficulty in precision control, poor adaptability, high maintenance cost and safety performance that needs to be improved, making it inconvenient to use. Utility Model Content
[0006] Based on this, the purpose of this utility model is to provide a reducer drum assembly platform to solve the technical problems of the reducer drum assembly platform in the existing technology, such as insufficient automation, difficulty in precision control, poor adaptability, high maintenance cost and safety performance to be improved, which is inconvenient to use.
[0007] The top of described sliding panel also is provided with an interlocking structure, and the interlocking structure is hinged on the base plate, is fixed with a backing pin on the interlocking structure, and an end of sliding panel withstands on the backing pin of interlocking structure.
[0008] By adopting the above technical solution, when in use, the reducer drum accessories are placed between the limit block and the limit ring for clamping and assembly. When further assembly is required, the second protrusion and the movable block are moved to the right through the driving structure until the push rod contacts the sensor. When the sensor receives the information, it sends an instruction to the motor, so that the second motor drives the rotating shaft, and then drives the movable plate and the clamping structure thereon to rotate counterclockwise around the rotating shaft until the movable plate and the workbench are in a vertical state, and then the movable block and the supporting block support the drum, and then the push rod drives the structure to transport the drum to one side of the fixed block, and perform the final reducer drum assembly step. This automated design reduces the need for manual operation and improves work efficiency. It is especially suitable for production lines that need to repeatedly perform tasks such as clamping and moving. By introducing automation technology and intelligent control systems, rapid assembly of the reducer drum is achieved, which significantly improves production efficiency.
[0009] The utility model is further configured such that an adjusting screw is rotatably connected to the outer side of the first fixed frame, a first clamping block is rotatably connected to the inner side of the adjusting screw, a working block is fixedly installed on the outer side of the second fixed frame, a telescopic rod is fixedly installed inside the working block, a second clamping block is fixedly connected to the output end of the telescopic rod, the first clamping block and the second clamping block are both semi-arc structures, and rubber pads are provided on the inner sides of the first clamping block, the second clamping block and the supporting block.
[0010] By adopting the above technical solution, the position of the first clamping block can be easily adjusted by rotating the adjusting screw, thereby achieving precise control of the clamping force of the clamped object. This design enables the clamping mechanism to adapt to clamped objects of different sizes, weights and shapes, thereby improving the flexibility and versatility of use. Moreover, the position of the second clamping block can be flexibly adjusted through the mutual cooperation between the working block and the electric telescopic rod. Both the first clamping block and the second clamping block are semi-arc structures. This design enables the two clamping blocks to fit tightly against the clamped object when closed, thereby improving the stability and reliability of the clamping. At the same time, the semi-arc structure also has a certain degree of adaptability, which can better adapt to the shape changes of the clamped object. Secondly, the softness of the rubber pad can also avoid surface damage caused by direct contact between the hard clamping block and the clamped object.
[0011] The utility model is further configured as follows: the driving structure includes a first motor and a screw rod; the first motor is fixed to one side of the workbench; the screw rod is fixedly connected to the output end of the first motor; the second protrusion movably passes through the screw rod; and a sliding groove is provided on the inner side of the workbench for cooperating with the screw rod and the second protrusion.
[0012] By adopting the above technical solution, the provided screw is fixedly connected to the output end of the first motor, and the screw is driven by the rotation of the motor to perform linear motion. The screw transmission has the characteristics of high precision and high rigidity, which can ensure the precise control of the movable block during the movement process. The cooperation between the screw and the second protrusion, as well as the slide groove design on the inner side of the workbench, together constitute a stable transmission system. This design reduces the movement error caused by vibration or external force interference, and improves the stability and reliability of the system. The slide groove design provides good guidance and support for the second protrusion, reduces the wear caused by direct contact, and extends the service life of the components, so that the movable block and the second protrusion can slide flexibly in the workbench, and by changing the driving direction of the motor, the movable block and the second protrusion can move back and forth on the screw.
[0013] The present invention is further configured such that a first protrusion is fixedly installed on one side of the top of the second fixed block, the first protrusion is located between the movable plate and the second fixed block, and the top of the first protrusion contacts the bottom of the movable plate.
[0014] By adopting the above technical solution, when the first protrusion is located between the movable plate and the second fixed block, the movable plate can be supported and fixed by the first protrusion.
[0015] The present invention is further configured as follows: air guide tubes are fixedly installed on both sides of the top of the movable plate, an air guide block is fixedly connected to the bottom of the air guide tube, a telescopic block is provided on the inside of the air guide tube, a third clamping block is fixedly connected to the end of the telescopic block, the third clamping block is a semi-arc structure, a rubber pad is provided in the third clamping block, an inflation device is fixedly installed on the outside of the second fixed block, and an air supply hose is connected between the inflation device and the air guide tube.
[0016] By adopting the above technical solution, the telescopic block can perform telescopic movement inside the air duct, and the third clamping block, as a semi-arc structure, can fit tightly to objects of different shapes and sizes. This design makes the entire clamping mechanism highly flexible and adaptable, and can be used for a variety of clamping needs. A rubber pad is provided in the third clamping block. The rubber pad has good elasticity and cushioning properties, and can effectively protect the clamped object during the clamping process to prevent it from being damaged by direct contact with hard materials. At the same time, the friction of the rubber pad also helps to improve the stability of the clamping, and the air hose between the inflation device and the air duct is connected to the air pressure inside the air duct, thereby driving the telescopic block to perform telescopic movement. This pneumatic control method is more convenient and efficient than traditional manual or mechanical control methods.
[0017] The present invention is further configured such that a plurality of groups of supporting legs are fixedly installed on the bottom of the workbench, pulleys are rotatably connected to the bottom of the supporting legs, and locking blocks for use with the pulleys are provided on the outer sides of the bottoms of the supporting legs.
[0018] By adopting the above technical solution, the support leg, pulley and locking block are arranged to cooperate with each other, and the pulley can significantly reduce the friction resistance between the support leg and the ground, and convert the sliding friction into rolling friction, thereby greatly reducing the force required for movement. This allows the support leg equipped with a pulley to move easily on a flat or relatively flat ground, improving the flexibility and convenience of the overall equipment, and the locking block can fix the support leg when needed to prevent it from moving unnecessary due to external force or its own weight. This design is particularly important when the equipment is in working condition and can ensure the stability and safety of the equipment.
[0019] The utility model is further configured such that a support block is fixedly mounted on the outside of the second fixed block, the second motor is located on the top of the support block, and the insides of the first fixed frame and the second fixed frame are both provided with mounting grooves for matching the adjusting screw and the telescopic rod.
[0020] By adopting the above technical solution, the support block is conducive to supporting and fixing the second motor, and the installation groove is conducive to enabling the adjusting screw and the telescopic rod to move flexibly in the first fixed frame and the second fixed frame, thereby achieving the effect of adjusting the distance between the first clamping block and the second clamping block.
[0021] In summary, the present invention has the following beneficial effects:
[0022] 1. The utility model places the reducer drum accessory between the limit block and the limit ring for clamping and assembling. When further assembly is required, the driving structure causes the second protrusion and the movable block to move to the right until the push rod contacts the sensor. When the sensor receives the information, it sends a command to the motor, so that the second motor drives the rotating shaft, and then drives the movable plate and the clamping structure thereon to rotate counterclockwise with the rotating shaft as the center until the movable plate and the workbench are in a vertical state, and then the movable block and the supporting block support the drum, and then the push rod drives the structure to transport the drum to one side of the fixed block, and performs the final reducer drum assembly step. This automated design reduces the need for manual operation and improves work efficiency, and is particularly suitable for production lines that need to repeatedly perform tasks such as clamping and moving. By introducing automation technology and intelligent control systems, rapid assembly of the reducer drum is achieved, which significantly improves production efficiency.
[0023] 2. The utility model can conveniently adjust the position of the first clamping block by rotating the adjusting screw, thereby realizing precise control of the clamping force of the clamped object. This design enables the clamping mechanism to adapt to clamped objects of different sizes, weights and shapes, thereby improving the flexibility and versatility of use. Moreover, the position of the second clamping block can be flexibly adjusted through the mutual cooperation between the working block and the electric telescopic rod. Both the first clamping block and the second clamping block are semi-arc structures. This design enables the two clamping blocks to fit tightly to the clamped object when closed, thereby improving the stability and reliability of clamping. At the same time, the semi-arc structure also has a certain degree of adaptability, which can better adapt to the shape changes of the clamped object. Secondly, the softness of the rubber pad can also avoid surface damage caused by direct contact between the hard clamping block and the clamped object. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall structure of the utility model from a first perspective;
[0025] Figure 2 This is a schematic diagram of the overall structure of the utility model from a second perspective;
[0026] Figure 3 This is a schematic diagram of the split structure of the utility model;
[0027] Figure 4 This is a schematic diagram of the cross-sectional structure of the utility model from the first viewing angle.
[0028] In the figure: 1. workbench; 2. supporting leg; 3. locking block; 4. first motor; 5. first fixed block; 6. movable block; 7. first fixed frame; 8. second fixed frame; 9. first clamping block; 10. second clamping block; 11. adjusting screw; 12. working block; 13. supporting block; 14. screw rod; 15. second fixed block; 16. inflation device; 17. second motor; 18. movable plate; 19. air guide tube; 20. third clamping block; 21. telescopic rod; 22. slide groove; 23. limit block; 24. limit ring; 25. first protrusion; 26. support block; 27. mounting groove; 28. telescopic block; 29. air guide block; 30. second protrusion; 31. push rod; 32. sensor; 33. rotating shaft. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0030] The following describes an embodiment of the present invention based on its overall structure.
[0031] A speed reducer drum assembly platform, such as Figure 1-4 As shown, it includes a workbench 1, a first fixed block 5 is fixedly installed on the top of the workbench 1, a first fixed frame 7 is fixedly installed on both sides of the first fixed block 5, a movable block 6 is movably installed on the top of the workbench 1, and a second fixed frame 8 is fixedly installed on both sides of the movable block 6, the top of the first fixed block 5 and the movable block 6 are fixedly connected with a supporting block 13, a second fixed block 15 is fixedly installed on the top of the workbench 1, a second motor 17 is fixedly installed on the outside of the second fixed block 15, the output end of the second motor 17 is fixedly connected with a rotating shaft 33, a movable plate 18 is fixedly installed on the outside of the rotating shaft 33, a limiting block 23 and a limiting ring 24 are fixedly installed on the top of the movable plate 18, a clamping structure is symmetrically arranged on the top of the movable plate 18, a driving structure for cooperating with the movable block 6 is provided on the inside of the workbench 1, a second protrusion 30 is fixedly installed on the bottom of the movable block 6, a push rod 31 is fixedly installed on one side of the second protrusion 30, a sensor 32 for cooperating with the push rod 31 is fixedly installed in the workbench 1, and the sensor 32 is electrically connected to the second motor 17.
[0032] When in use, the reducer drum accessory is placed between the limit block 23 and the limit ring 24 for clamping and assembling. When further assembly is required, the second protrusion 30 and the movable block 6 are moved to the right through the driving structure until the push rod 31 contacts the sensor 32. When the sensor 32 receives the information, it sends an instruction to the motor, so that the second motor 17 drives the rotating shaft 33, and then drives the movable plate 18 and the clamping structure thereon to rotate counterclockwise around the rotating shaft 33 until the movable plate 18 and the workbench 1 are in a vertical state, and then the movable block 6 and the supporting block 13 support the drum, and then the push rod 31 drives the structure to transport the drum to one side of the fixed block, and performs the final reducer drum assembly step. This automated design reduces the need for manual operation and improves work efficiency. It is especially suitable for production lines that need to repeatedly perform tasks such as clamping and moving. By introducing automation technology and intelligent control systems, rapid assembly of the reducer drum is achieved, which significantly improves production efficiency.
[0033] Furthermore, by rotating the adjusting screw 11, the position of the first clamping block 9 can be easily adjusted, thereby achieving precise control of the clamping force of the clamped object. This design enables the clamping mechanism to adapt to clamped objects of different sizes, weights and shapes, thereby improving the flexibility and versatility of use. Moreover, through the mutual cooperation between the working block 12 and the electric telescopic rod 21, the position of the second clamping block 10 can be flexibly adjusted. Both the first clamping block 9 and the second clamping block 10 are semi-arc structures. This design enables the two clamping blocks to fit tightly to the clamped object when closed, thereby improving the stability and reliability of clamping. At the same time, the semi-arc structure also has a certain degree of adaptability, which can better adapt to the shape changes of the clamped object. Secondly, the softness of the rubber pad can also avoid surface damage caused by direct contact between the hard clamping block and the clamped object. The screw rod 14 is fixedly connected to the output end of the first motor 4, and the screw rod 14 is driven by the rotation of the motor to perform linear motion. The transmission of the screw rod 14 has the characteristics of high precision and high rigidity, which can ensure the precise control of the movable block 6 during the movement process. The cooperation between the screw rod 14 and the second protrusion 30, as well as the design of the slide groove 22 on the inner side of the workbench 1, together constitute a stable transmission system. This design reduces the movement error caused by vibration or external force interference, and improves the stability and reliability of the system. The design of the slide groove 22 provides good guidance and support for the second protrusion 30, reduces the wear caused by direct contact, and extends the service life of the components, so that the movable block 6 and the second protrusion 30 can slide flexibly in the workbench 1, and by changing the driving direction of the motor, the movable block 6 and the second protrusion 30 can move back and forth on the screw rod 14.
[0034] When the first protrusion 25 provided in this embodiment is located between the movable plate 18 and the second fixed block 15, the first protrusion 25 can support and fix the movable plate 18, and the telescopic block 28 provided can perform telescopic movement inside the air guide tube 19, and the third clamping block 20, as a semi-arc structure, can fit tightly to objects of different shapes and sizes. This design makes the entire clamping mechanism highly flexible and adaptable, and can be applied to a variety of clamping needs. A rubber pad is provided in the third clamping block 20. The rubber pad has good elasticity and buffering performance, and can effectively protect the clamped object during the clamping process to prevent it from being damaged by direct contact with hard materials. At the same time, the friction of the rubber pad also helps to improve the stability of the clamping, and the air supply hose between the inflatable device 16 and the air guide tube 19 is connected, so that the air pressure inside the air guide block 29 and the air guide tube 19 can be conveniently controlled, thereby driving the telescopic block 28 to perform telescopic movement. This pneumatic control method Compared with traditional manual or mechanical control methods, it is more convenient and efficient. The cooperation between the support leg 2, the pulley and the locking block 3 can significantly reduce the friction resistance between the support leg 2 and the ground through the pulley, and convert the sliding friction into rolling friction, thereby greatly reducing the force required for movement. This allows the support leg 2 equipped with a pulley to move easily on a flat or relatively flat ground, improving the flexibility and convenience of the overall equipment. The locking block 3 can fix the support leg 2 when needed to prevent it from moving unnecessary due to external force or its own weight. This design is particularly important when the equipment is in working condition and can ensure the stability and safety of the equipment. The support block 26 is conducive to supporting and fixing the second motor 17, and the mounting slot 27 is conducive to enabling the adjusting screw 11 and the telescopic rod 21 to move flexibly in the first fixed frame 7 and the second fixed frame 8, thereby achieving the effect of adjusting the distance between the first clamping block 9 and the second clamping block 10.
[0035] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and purpose of the present invention, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A speed reducer drum assembly platform, comprising a workbench (1), characterized in that: A first fixed block (5) is fixedly installed on the top of the workbench (1), and first fixed frames (7) are fixedly installed on both sides of the first fixed block (5). A movable block (6) is movably installed on the top of the workbench (1), and second fixed frames (8) are fixedly installed on both sides of the movable block (6). The tops of the first fixed block (5) and the movable block (6) are both fixedly connected with supporting blocks (13). A second fixed block (15) is fixedly installed on the top of the workbench (1), and a second motor (17) is fixedly installed on the outer side of the second fixed block (15). The output end of the second motor (17) is fixedly connected with a rotating shaft (33), and the rotating shaft ( A movable plate (18) is fixedly installed on the outside of the movable plate (33), a limit block (23) and a limit ring (24) are fixedly installed on the top of the movable plate (18), a clamping structure is symmetrically arranged on the top of the movable plate (18), a driving structure for use with the movable block (6) is arranged on the inside of the workbench (1), a second protrusion (30) is fixedly installed on the bottom of the movable block (6), a push rod (31) is fixedly installed on one side of the second protrusion (30), a sensor (32) for use with the push rod (31) is fixedly installed inside the workbench (1), and the sensor (32) is electrically connected to the second motor (17).
2. The reducer drum assembly platform according to claim 1, characterized in that: The outer side of the first fixed frame (7) is rotatably connected to an adjusting screw (11), the inner side of the adjusting screw (11) is rotatably connected to a first clamping block (9), the outer side of the second fixed frame (8) is fixedly installed with a working block (12), the inner side of the working block (12) is fixedly installed with a telescopic rod (21), the output end of the telescopic rod (21) is fixedly connected to a second clamping block (10), the first clamping block (9) and the second clamping block (10) are both semi-arc structures, and rubber pads are provided on the inner sides of the first clamping block (9), the second clamping block (10) and the supporting block (13).
3. The speed reducer drum assembly platform according to claim 1, characterized in that: The driving structure includes a first motor (4) and a screw rod (14), wherein the first motor (4) is fixed to one side of the workbench (1), the screw rod (14) is fixedly connected to the output end of the first motor (4), the second protrusion (30) movably passes through the screw rod (14), and a sliding groove (22) for matching the screw rod (14) and the second protrusion (30) is provided on the inner side of the workbench (1).
4. The speed reducer drum assembly platform according to claim 1, characterized in that: A first protrusion (25) is fixedly mounted on one side of the top of the second fixed block (15). The first protrusion (25) is located between the movable plate (18) and the second fixed block (15). The top of the first protrusion (25) contacts the bottom of the movable plate (18).
5. The speed reducer drum assembly platform according to claim 1, characterized in that: An air guide tube (19) is fixedly installed on both sides of the top of the movable plate (18), and an air guide block (29) is fixedly connected to the bottom of the air guide tube (19). A telescopic block (28) is provided on the inner side of the air guide tube (19), and a third clamping block (20) is fixedly connected to the end of the telescopic block (28). The third clamping block (20) is a semi-arc structure, and a rubber pad is provided in the third clamping block (20). An inflation device (16) is fixedly installed on the outer side of the second fixed block (15), and a gas hose is connected between the inflation device (16) and the air guide tube (19).
6. The speed reducer drum assembly platform according to claim 1, characterized in that: A plurality of groups of supporting legs (2) are fixedly mounted on the bottom of the workbench (1); pulleys are rotatably connected to the bottom of the supporting legs (2); and locking blocks (3) are provided on the outer sides of the bottoms of the supporting legs (2) for use with the pulleys.
7. The speed reducer drum assembly platform according to claim 2, characterized in that: A support block (26) is fixedly mounted on the outside of the second fixed block (15); the second motor (17) is located on the top of the support block (26); and mounting grooves (27) for matching the adjusting screw (11) and the telescopic rod (21) are provided on the inside of the first fixed frame (7) and the second fixed frame (8).