Device for manufacturing gelled and solidified roadbed filler by using slag and sludge

Abstract

The utility model relates to the technical field of roadbed construction, and provides a device for manufacturing gelled and solidified roadbed filler by using slag and sludge, which comprises a frame, a storage tank is fixedly connected to the surface of the frame, a stirring mechanism is fixedly connected to the top end of the storage tank, a feeding hole is formed in the surface of the storage tank, and a discharging hole is formed in the top end of the stirring mechanism. A conveying opening is formed in the surface of the storage tank, a spiral conveying piece is fixedly connected to the inner wall of the conveying opening, and a discharging shell is fixedly connected to the end face of the spiral conveying piece. The storage tank is reasonable in structure, slag and sludge can conveniently enter the storage tank through the funnel, then the copper plate is heated through the heating pipe, in addition, the first motor drives the multiple stirring rods through the rotating shaft to make gelling and stirring on the slag and the sludge in the storage tank, and the problem that the gelling is solidified, and construction is affected is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of roadbed construction, in particular to a device for making gelled and solidified roadbed filling materials using slag and silt. Background Art

[0002] The roadbed is the foundation of the track or road surface. It is a geotechnical structure formed by excavation or filling. The main function of the roadbed is to provide the necessary conditions for track or road surface paving and train or vehicle operation, and to bear the static and dynamic loads of the track and rolling stock or road surface and traffic loads, while transferring and spreading the loads deep into the foundation.

[0003] In civil engineering, roadbed occupies an important position in terms of construction quantity, floor area and investment. During the paving process of roadbed construction, the roadbed filler mixed with slag and silt is sticky. During the long construction process, its raw materials will solidify. Therefore, a device for making gelled solidified roadbed filler using slag and silt is proposed. Utility Model Content

[0004] The utility model provides a device for making a gelled solidified roadbed filler using slag and silt, which solves the problem in the related art that the roadbed filler mixed with slag and silt is sticky and the raw materials will solidify during a long construction period.

[0005] The technical solution of the utility model is as follows: a device for making a gelled and solidified roadbed filler using slag and silt, comprising: a frame;

[0006] A storage tank is fixedly connected to the surface of the frame, a stirring mechanism is fixedly connected to the top of the storage tank, a feeding port is opened on the surface of the storage tank, a conveying port is opened on the surface of the storage tank, a spiral conveying member is fixedly connected to the inner wall of the conveying port, and a discharge shell is fixedly connected to the end surface of the spiral conveying member;

[0007] The inner wall of the frame is fixedly connected with a copper plate that matches the spiral conveyor, and one end of the spiral conveyor is provided with a discharge shell;

[0008] Two groups of connecting mechanisms are fixedly connected to the bottom of the frame, one end of the connecting mechanism is provided with a flat plate, the surface of the frame is provided with a shower mechanism, and the surface of the copper plate is attached with a scraper.

[0009] Optionally, the stirring mechanism includes a mounting frame fixedly connected to the top of the storage tank, a motor fixedly connected to the surface of the mounting frame, a fixing member, a rotating shaft fixedly connected to the fixing member and a plurality of stirring rods fixedly connected to the surface of the rotating shaft, and the stirring rods are connected to the scraper.

[0010] Optionally, the fixing member includes a fixing frame 1 fixedly connected to the inner wall of the frame and a bearing 1 fixedly connected to the inner wall of the fixing frame 1, and the rotating shaft is installed on the inner ring of the bearing 1.

[0011] Optionally, a funnel is fixedly connected to the inner wall of the feed port, and a heating pipe is fixedly connected to the outer surface of the frame.

[0012] Optionally, the spiral conveyor includes a conveying pipe arranged on the inner wall of the conveying port, a motor 2 fixedly connected to the end face of the conveying pipe, a material delivery port opened on the outer surface of the conveying pipe, a spiral blade arranged on the inner wall of the conveying pipe, a fixing frame 2 fixedly connected to the inner wall of the conveying pipe, and a bearing 2 fixedly connected to the surface of the fixing frame 2.

[0013] Optionally, the connecting mechanism includes a shell fixedly connected to the bottom of the frame, a spring fixedly connected to the inside of the shell, a connecting rod fixedly connected to one end of the spring, a limiting groove opened on the inner surface of the shell, and a limiting slider slidably connected to the surface of the limiting groove.

[0014] Optionally, the bottom of the frame is fixedly connected to two fixing bars that match the discharge shell, and the inner wall of the discharge shell is fixedly connected to two symmetrically arranged inclined plates.

[0015] Optionally, the shower mechanism includes a cleaning box, a submersible pump disposed inside the cleaning box, a liquid supply pipe fixedly connected to the output end of the submersible pump, and a plurality of nozzles disposed on the inner wall of the storage tank;

[0016] The multiple nozzles are interconnected, the liquid supply pipe is connected to the nozzle, the upper surface of the cleaning box is provided with a liquid inlet, the inner wall of the liquid inlet is threadedly connected to a sealing cover, the lower end of the cleaning box surface is provided with a liquid discharge port, the inner wall of the liquid discharge port is threadedly connected to a sealing plug.

[0017] The working principle and beneficial effects of the utility model are as follows:

[0018] 1. The utility model has a reasonable structure. The slag and sludge are easily introduced into the storage tank through the funnel, and then the copper plate is heated by the heating tube. In addition, the motor drives multiple stirring rods through the rotating shaft to stir the slag and sludge inside the storage tank to form gel, thereby avoiding the problem of gel solidification affecting construction.

[0019] 2. The utility model has a reasonable structure. The cleaning agent inside the cleaning box is transported to the nozzle through the liquid supply pipe by a submersible pump and sprayed out through the nozzle to flush the inner wall of the storage tank. At the same time, the scraper is driven to rotate by the stirring mechanism to clean the material residue on the surface of the copper plate, thereby preventing the material from sticking to the surface of the copper plate after repeated use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0022] Figure 2 This is a front view structural diagram of the utility model;

[0023] Figure 3 This is a schematic cross-sectional view of the discharge shell in the present invention;

[0024] Figure 4 This is a schematic cross-sectional view of the storage tank and the funnel in the present invention;

[0025] Figure 5 It is a partial cross-sectional structural diagram of the connecting mechanism in the present utility model.

[0026] In the figure: 1. Frame; 2. Storage tank; 3. Funnel; 4. Mounting frame; 5. Motor 1; 6. Motor 2; 7. Conveying pipe; 8. Discharge shell; 9. Connecting mechanism; 901. Housing; 902. Connecting rod; 903. Spring; 904. Limiting slide; 905. Limiting slider; 10. Tiling plate; 11. Fixing bar; 12. Inclining plate; 13. Rotating shaft; 14. Fixing frame 1; 15. Fixing frame 2; 16. Stirring rod; 17. Copper plate; 18. Heating tube; 19. Spiral blade; 20. Cleaning box; 21. Liquid supply pipe; 22. Sealing cover; 23. Sealing plug; 24. Scraper; 25. Nozzle. DETAILED DESCRIPTION

[0027] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] Example 1

[0029] See also Figure 1 - Figure 5 The utility model provides a device for making a gelled roadbed filler using slag and silt, comprising: a frame 1;

[0030] The surface of the frame 1 is fixedly connected to a storage tank 2, the top of the storage tank 2 is fixedly connected to a stirring mechanism, the surface of the storage tank 2 is provided with a feed port, the surface of the storage tank 2 is provided with a conveying port, the inner wall of the conveying port is fixedly connected to a spiral conveying member, and the end surface of the spiral conveying member is fixedly connected to a discharge shell 8;

[0031] A copper plate 17 is fixedly connected to the inner wall of the frame 1 to match the spiral conveyor, and a discharge shell 8 is provided at one end of the spiral conveyor;

[0032] Two sets of connecting mechanisms 9 are fixedly connected to the bottom of the frame 1. A flattening plate 10 is provided at one end of the connecting mechanism 9. A shower mechanism is provided on the surface of the frame 1. A scraper 24 is attached to the surface of the copper plate 17.

[0033] Furthermore, the stirring mechanism includes a mounting frame 4 fixedly connected to the top of the storage tank 2, a motor 5 fixedly connected to the surface of the mounting frame 4, a fixing part, a rotating shaft 13 fixedly connected to the fixing part and a plurality of stirring rods 16 fixedly connected to the surface of the rotating shaft 13, the stirring rods 16 are connected to the scraper 24, the fixing part includes a fixing frame 14 fixedly connected to the inner wall of the frame 1 and a bearing 1 fixedly connected to the inner wall of the fixing frame 14, the rotating shaft 13 is installed on the inner ring of the bearing 1, the inner wall of the feed port is fixedly connected to a funnel 3, and the outer surface of the frame 1 is fixedly connected to a heating pipe 18.

[0034] Specifically, the slag and sludge enter the storage tank 2 through the funnel 3, and then the copper plate 17 is heated by the heating tube 18. At the same time, the motor 5 drives multiple stirring rods 16 through the rotating shaft 13 to stir the slag and sludge inside the storage tank 2 to make gel.

[0035] Furthermore, the spiral conveyor includes a conveying pipe 7 provided on the inner wall of the conveying port, a motor 6 fixedly connected to the end face of the conveying pipe 7, a feed port opened on the outer surface of the conveying pipe 7, a spiral blade 19 provided on the inner wall of the conveying pipe 7, a fixing frame 15 fixedly connected to the inner wall of the conveying pipe 7 and a bearing 2 fixedly connected to the surface of the fixing frame 15. The bottom of the frame 1 is fixedly connected to two fixing bars 11 that cooperate with the discharge shell 8, and the inner wall of the discharge shell 8 is fixedly connected to two symmetrically arranged inclined plates 12.

[0036] Specifically, the motor 2 6 drives the spiral blade 19 to rotate, and the gel inside the storage tank 2 is transported to the discharge shell 8 through the feed port, and the gel is spread flat on the discharge shell 8 through the inclined plate 12 inside the discharge shell 8, and the gel is discharged to the road surface through the gap between the two inclined plates 12.

[0037] Furthermore, the connecting mechanism 9 includes a shell 901 fixedly connected to the bottom of the frame 1, a spring 903 fixedly connected to the inside of the shell 901, a connecting rod 902 fixedly connected to one end of the spring 903, a limiting groove 904 opened on the inner surface of the shell 901 and a limiting slider 905 slidably connected to the surface of the limiting groove 904.

[0038] Specifically, the paving plate 10 is squeezed by gelling the surface of the roadbed, and at the same time, the paving plate 10 slides in the limiting slide groove 904 through the spring 903, the connecting rod 902, and the limiting slider 905 to adjust the height of the paving plate 10.

[0039] The workflow of this utility model:

[0040] The funnel 3 facilitates the entry of slag and silt into the storage tank 2, and then the copper plate 17 is heated by the heating tube 18. At the same time, the motor 15 drives multiple stirring rods 16 through the rotating shaft 13 to stir the slag and silt inside the storage tank 2 to make gel. After that, the motor 2 6 drives the spiral blade 19 to rotate, and the gel inside the storage tank 2 is transported to the discharge shell 8 through the feed port, and the gel is spread flat on the top of the discharge shell 8 through the inclined plate 12 inside the discharge shell 8, and the gel is discharged to the road surface through the gap between the two inclined plates 12, and is squeezed through the gel on the roadbed surface of the paving plate 10. At the same time, it slides in the limiting slide groove 904 through the spring 903, the connecting rod 902, and the limiting slider 905 to adjust the height of the paving plate 10.

[0041] Example 2

[0042] Based on the first embodiment, in this embodiment: the shower mechanism includes a cleaning box 20, a submersible pump provided inside the cleaning box 20, a liquid supply pipe 21 fixedly connected to the output end of the submersible pump, and a plurality of nozzles 25 provided on the inner wall of the storage tank 2;

[0043] Multiple nozzles 25 are connected to each other, and the liquid supply pipe 21 is connected to the nozzle 25. A liquid inlet is provided on the upper surface of the cleaning box 20, and a sealing cover 22 is threadedly connected to the inner wall of the liquid inlet. A liquid discharge port is provided at the lower end of the surface of the cleaning box 20, and a sealing plug 23 is threadedly connected to the inner wall of the liquid discharge port.

[0044] During use, the sealing cover 22 is opened and detergent or distilled water is added to the cleaning box 20 through the liquid inlet. After the addition is completed, the liquid inlet is sealed through the sealing cover 22. Then, the detergent inside the cleaning box 20 is transported 2 to the nozzle 25 through the liquid supply pipe 21 through the submersible pump and sprayed out through the nozzle 25 to flush the inner wall of the storage tank 2. At the same time, the scraper 24 is driven to rotate by the stirring mechanism to clean the material residue on the surface of the copper plate 17 to avoid the material sticking to the surface of the copper plate 17 after multiple uses.

[0045] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A device for making a gelled roadbed filler using slag and silt, characterized in that: include: Frame (1); A storage tank (2) is fixedly connected to the surface of the vehicle frame (1), a stirring mechanism is fixedly connected to the top of the storage tank (2), a material inlet is provided on the surface of the storage tank (2), a conveying port is provided on the surface of the storage tank (2), a spiral conveying member is fixedly connected to the inner wall of the conveying port, and a discharge shell (8) is fixedly connected to the end face of the spiral conveying member; A copper plate (17) that matches a spiral conveyor is fixedly connected to the inner wall of the vehicle frame (1), and a discharge shell (8) is provided at one end of the spiral conveyor; Two sets of connection mechanisms (9) are fixedly connected to the bottom of the vehicle frame (1), one end of the connection mechanism (9) is provided with a flattening plate (10), the surface of the vehicle frame (1) is provided with a shower mechanism, and the surface of the copper plate (17) is attached with a scraper (24).

2. The device for producing a gelled roadbed filler using slag and sludge according to claim 1, characterized in that: The stirring mechanism comprises a mounting frame (4) fixedly connected to the top of the storage tank (2), a motor (5) fixedly connected to the surface of the mounting frame (4), a fixing member, a rotating shaft (13) fixedly connected to the fixing member, and a plurality of stirring rods (16) fixedly connected to the surface of the rotating shaft (13), wherein the stirring rods (16) are connected to a scraper (24).

3. The device for producing a gelled roadbed filler using slag and sludge according to claim 2, characterized in that: The fixing member comprises a fixing frame (14) fixedly connected to the inner wall of the vehicle frame (1) and a bearing (1) fixedly connected to the inner wall of the fixing frame (14), and the rotating shaft (13) is installed on the inner ring of the bearing (1).

4. The device for producing a gelled roadbed filler using slag and sludge according to claim 1, characterized in that: A funnel (3) is fixedly connected to the inner wall of the feed port, and a heating pipe (18) is fixedly connected to the outer surface of the vehicle frame (1).

5. The device for producing a gelled roadbed filler using slag and sludge according to claim 1, characterized in that: The spiral conveying member comprises a conveying pipe (7) arranged on the inner wall of the conveying port, a second motor (6) fixedly connected to the end surface of the conveying pipe (7), a material delivery port opened on the outer surface of the conveying pipe (7), a spiral blade (19) arranged on the inner wall of the conveying pipe (7), a second fixing frame (15) fixedly connected to the inner wall of the conveying pipe (7), and a second bearing fixedly connected to the surface of the second fixing frame (15).

6. The device for producing a gelled roadbed filler using slag and sludge according to claim 1, characterized in that: The connecting mechanism (9) comprises a housing (901) fixedly connected to the bottom of the vehicle frame (1), a spring (903) fixedly connected to the inside of the housing (901), a connecting rod (902) fixedly connected to one end of the spring (903), a limiting sliding groove (904) provided on the inner surface of the housing (901), and a limiting sliding block (905) slidably connected to the surface of the limiting sliding groove (904).

7. The device for producing a gelled roadbed filler using slag and sludge according to claim 1, characterized in that: The bottom of the vehicle frame (1) is fixedly connected to two fixing bars (11) that match the discharge shell (8), and the inner wall of the discharge shell (8) is fixedly connected to two symmetrically arranged inclined plates (12).

8. The device for producing a gelled roadbed filler using slag and sludge according to claim 1, characterized in that: The shower mechanism comprises a cleaning box (20), a submersible pump disposed inside the cleaning box (20), a liquid supply pipe (21) fixedly connected to the output end of the submersible pump, and a plurality of spray heads (25) disposed on the inner wall of the storage tank (2); The plurality of nozzles (25) are interconnected, the liquid supply pipe (21) is connected to the nozzle (25), the upper surface of the cleaning box (20) is provided with a liquid inlet, the inner wall of the liquid inlet is threadedly connected to a sealing cover (22), and the lower end of the surface of the cleaning box (20) is provided with a liquid discharge port, the inner wall of the liquid discharge port is threadedly connected to a sealing plug (23).

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