Automatic feeding system for rubber processing
By designing an automatic feeding system, the safety hazards and inconvenience caused by the high feeding port of the waterproof coil processing equipment are solved, and automatic quantitative delivery is realized, which improves work efficiency and safety.
Patent Information
- Application Number
- CN202422477295.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The feeding port of existing waterproof coil processing equipment is relatively high, which causes staff to climb high, which poses safety hazards and is inconvenient to feed.
An automatic feeding system for rubber processing is designed, including a quantitative feeding device, a control system, a track and a wheel driven by a servo motor. The automatic movement and quantitative delivery of the quantitative container are achieved through a signal receiving device and an electric telescopic rod to avoid manual operation.
Automatic feeding is achieved, work efficiency is improved, personnel climbing operations are avoided, and safety and thorough feeding are ensured.
Smart Images

Figure CN223290127U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rubber processing, in particular to an automatic feeding system for rubber processing. Background Art
[0002] Waterproof membrane is a flexible building material product that can be rolled into a roll. As the first barrier to engineering waterproofing, it plays a vital role in preventing roof leaks. The production of waterproof membrane requires rubber as raw material.
[0003] In the prior art, since the feeding port of the waterproofing membrane processing equipment is relatively high, workers are required to climb high and use a lifting vehicle, which is very inconvenient and poses a safety hazard.
[0004] For example, CN218595600U discloses an automatic feeding device for rubber powder production equipment, including a feeding chamber, the lower end of which is fixedly connected to an adjusting seat, the lower end of which extends to the interior of the adjusting seat and is fixedly connected to a discharge port, the lower end of the discharge port is located inside the adjusting seat and is provided with a conveyor belt, the internal meshing transmission of the conveyor belt is connected to a number of conveying wheels, and an air outlet is provided inside the conveyor belt between two adjacent conveying wheels. The above-mentioned prior art has the problem of inconvenient feeding. Utility Model Content
[0005] In order to solve the above problems, the purpose of this utility model is to disclose an automatic feeding system for rubber processing, which is achieved by adopting the following technical solutions.
[0006] An automatic feeding system for rubber processing comprises a rubber processing device, a control system, and a track. An inlet is provided on a side wall of the rubber processing device, a first signal receiving device is provided above the inlet, an outlet is provided on a side wall of the rubber processing device opposite the inlet, a second signal receiving device is provided above the outlet, and the track passes through the inlet and the outlet and is supported by a first bracket.
[0007] A quantitative dispensing device is provided on the track and is controlled by a control system to move clockwise along the track. A quantitative container is provided below the quantitative dispensing device and is controlled to be raised and lowered by the control system. Two movable doors are provided below the quantitative container and are controlled to open and close by a control system. A first signal transmitting device and a second signal transmitting device are provided above the quantitative dispensing device. Along the forward direction of the quantitative dispensing device, the first signal transmitting device is located at the front and the second signal transmitting device is located at the back.
[0008] The automatic feeding system for rubber processing described above has a quantitative feeding device having a top plate, four wheels and a drive assembly. The four wheels are located on a track and are connected to the top plate through a rotating shaft. The drive assembly is fixed below the top plate. A servo motor that can drive the wheels to rotate is provided in the drive assembly, and the servo motor is controlled by a control system.
[0009] In the above-mentioned automatic feeding system for rubber processing, the driving assembly and the quantitative container are connected by four cables. The driving assembly is also provided with a cable-winding device capable of simultaneously retracting and releasing the four cables, and the cable-winding device is controlled by a control system.
[0010] In the above-mentioned automatic feeding system for rubber processing, the movable door is opened and closed by an electric telescopic rod, and the electric telescopic rod is controlled by a control system.
[0011] In the above-mentioned automatic feeding system for rubber processing, the side wall of the quantitative container is provided with a second bracket for stabilizing it.
[0012] The automatic feeding system for rubber processing described above has a feeding stop point on the track, which is used to stop the quantitative feeding device at the feeding stop point to feed materials.
[0013] In the above-mentioned automatic feeding system for rubber processing, the material of the track is high carbon steel.
[0014] In the above-mentioned automatic feeding system for rubber processing, an entrance door opening toward the interior of the rubber processing device is provided at the entrance below the track.
[0015] In the above-mentioned automatic feeding system for rubber processing, an outlet below the track is provided with an outlet door that opens to the outside of the rubber processing device.
[0016] In the above-mentioned automatic feeding system for rubber processing, the cable is a steel cable.
[0017] The utility model has the following beneficial effects:
[0018] 1. Automatic feeding: the quantitative feeding device can automatically move to the rubber processing device for feeding, eliminating the need for manual feeding and achieving high work efficiency.
[0019] 2. The quantitative container can be raised and lowered. When adding materials, people do not need to climb high, which is convenient for adding materials and can prevent people from falling.
[0020] 3. A second bracket is provided to enable the quantitative container to be placed stably on the ground to prevent the quantitative container from shaking when adding materials.
[0021] 4. The material is fed into the bottom of the quantitative container, which makes the feeding more thorough. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of Example 1.
[0023] Figure 2 This is a schematic diagram of the three-dimensional structure of the quantitative delivery device of Example 1.
[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the quantitative dispensing device of Example 1 after removing one side wall.
[0025] Figure 4 This is a schematic structural diagram of region A in Example 1.
[0026] Figure 5 Schematic diagram of the three-dimensional structure of the quantitative delivery device of Example 2.
[0027] In the figure: 1. Rubber processing device, 11. Entrance, 12. First signal receiving device, 2. Track, 21. First bracket, 3. Dosing device, 31. Top plate, 32. Wheels, 33. First signal transmitting device, 34. Second signal transmitting device, 35. Cable, 36. Dosing container, 37. Movable door, 38. Drive assembly, 39. Electric telescopic rod, 310. Second bracket. DETAILED DESCRIPTION
[0028] Example 1: Figures 1 to 4 An automatic feeding system for rubber processing includes a rubber processing device 1, a control system, and a track 2. An inlet 11 is provided on one side wall of the rubber processing device 1, a first signal receiving device 12 is provided above the inlet 11, an outlet is provided on the side wall of the rubber processing device 1 opposite to the inlet 11, a second signal receiving device is provided above the outlet, and the track 2 passes through the inlet 11 and the outlet, and the track 2 is supported by a first bracket 21.
[0029] A quantitative feeding device 3 is provided on the track 2 and can move clockwise along the track 2. The quantitative feeding device 3 is composed of a top plate 31, four wheels 32, a first signal transmitting device 33, a second signal transmitting device 34, four cables 35, a quantitative container 36, a driving assembly 38 and an electric telescopic rod 39. The four wheels 32 are located on the track 2 and are connected to the top plate 31 through a rotating shaft. The driving assembly 38 is fixed below the top plate 31. The driving assembly 38 is provided with a servo motor that can drive the wheels 32 to rotate and a winch that can simultaneously retract and extend the four cables 35. The first signal transmitting device 33 and the second signal transmitting device 34 are respectively located on the upper surface of the top plate 31. Along the forward direction of the quantitative dispensing device 3, the first signal transmitting device 33 is located at the front and the second signal transmitting device 34 is located at the rear. The quantitative container 36 is located below the driving assembly 38. The driving assembly 38 and the quantitative container 36 are connected by four cables 35. Two movable doors 37 that can be opened and closed are provided below the quantitative container 36. The movable doors 37 are opened and closed by an electric telescopic rod 39. The servo motor, the cable device and the electric telescopic rod 39 are controlled by a control system.
[0030] Example 2: Figure 5 , and refer to Figure 1 、 Figure 3 and Figure 4 An automatic feeding system for rubber processing includes a rubber processing device 1, a control system, and a track 2. An inlet 11 is provided on one side wall of the rubber processing device 1, a first signal receiving device 12 is provided above the inlet 11, an outlet is provided on the side wall of the rubber processing device 1 opposite to the inlet 11, a second signal receiving device is provided above the outlet, and the track 2 passes through the inlet 11 and the outlet, and the track 2 is supported by a first bracket 21.
[0031] A quantitative feeding device 3 is provided on the track 2 and can move clockwise along the track 2. The quantitative feeding device 3 consists of a top plate 31, four wheels 32, a first signal transmitting device 33, a second signal transmitting device 34, four cables 35, a quantitative container 36, a driving assembly 38 and an electric telescopic rod 39. The four wheels 32 are located on the track 2 and are connected to the top plate 31 through a rotating shaft. The driving assembly 38 is fixed below the top plate 31. The driving assembly 38 is provided with a servo motor that can drive the wheels 32 to rotate and a winch device that can simultaneously retract and extend the four cables 35. The first signal transmitting device 33 and the second signal emitting device 34 are respectively located on the upper surface of the top plate 31. Along the forward direction of the quantitative dispensing device 3, the first signal emitting device 33 is located at the front and the second signal emitting device 34 is located at the rear. The quantitative container 36 is located below the driving assembly 38. The driving assembly 38 and the quantitative container 36 are connected by four cables 35. Two movable doors 37 that can be opened and closed are provided below the quantitative container 36. The movable doors 37 are opened and closed by an electric telescopic rod 39. The side wall of the quantitative container 36 is provided with a second bracket 310 for stabilization. The servo motor, the cable device and the electric telescopic rod 39 are controlled by a control system.
[0032] In the above-mentioned automatic feeding system for rubber processing, a feeding stop point is provided on the track 2, which is used to stop the quantitative feeding device 3 at the feeding stop point to feed materials.
[0033] In the above-mentioned automatic feeding system for rubber processing, the material of the track 2 is high carbon steel.
[0034] In the above-mentioned automatic feeding system for rubber processing, the entrance 11 below the track 2 is provided with an entrance door that opens to the interior of the rubber processing device 1.
[0035] In the above-mentioned automatic feeding system for rubber processing, an outlet below the track 2 is provided with an outlet door that opens to the outside of the rubber processing device 1.
[0036] In the above-mentioned automatic feeding system for rubber processing, the cable 35 is a steel cable.
[0037] Working principle: The control system controls the cable-winding device to release the cable, so that the quantitative container 36 descends, and rubber is put into the quantitative container 36. The control system controls the cable-winding device to retract the cable, so that the quantitative container 36 rises until the bottom of the quantitative container 36 is higher than the lower edge of the inlet 11 and the outlet. The control system starts the servo motor to move the quantitative feeding device 3 clockwise along the track 2. When the quantitative feeding device 3 moves to the point where the first signal transmitting device 33 is located below the first signal receiving device 12, the first signal receiving device 12 receives the first signal transmitting device 33. At this time, the control system controls the quantitative feeding device 3 to decelerate. When the second When the signal transmitting device 34 is located below the first signal receiving device 12, the first signal receiving device 12 receives the signal from the second signal transmitting device 34. At this time, the control system controls the electric telescopic rod 39 to extend, opens the movable door 37, and the rubber falls into the rubber processing device 1. When the quantitative feeding device 3 moves to the point where the first signal transmitting device 33 is located below the second signal receiving device, the second signal receiving device receives the signal from the first signal transmitting device 33. The control system controls the electric telescopic rod 39 to retract, closes the movable door 37, and controls the quantitative feeding device 3 to accelerate and return to the feeding stop point to feed.
[0038] The utility model has the following beneficial effects:
[0039] 1. Automatic feeding: the quantitative feeding device 3 can automatically move to the rubber processing device 1 for feeding, eliminating the need for manual feeding and achieving high work efficiency.
[0040] 2. The quantitative container 36 can be raised and lowered. When adding materials, people do not need to climb high, which is convenient for adding materials and can prevent people from falling.
[0041] 3. A second bracket 310 is provided to enable the quantitative container 36 to be stably placed on the ground to prevent the quantitative container 36 from shaking when adding materials.
[0042] 4. The quantitative container 36 is fed at the bottom, which makes feeding more thorough.
[0043] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions described in the claims, including equivalent alternatives to the technical features of the technical solutions described in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.
Claims
1. An automatic feeding system for rubber processing, comprising a rubber processing device (1), a control system and a track (2), characterized in that: An inlet (11) is provided on one side wall of the rubber processing device (1), a first signal receiving device (12) is provided above the inlet (11), an outlet is provided on the side wall of the rubber processing device (1) opposite to the inlet (11), a second signal receiving device is provided above the outlet, a track (2) passes through the inlet (11) and the outlet, and the track (2) is supported by a first bracket (21); A quantitative dispensing device (3) is provided on the track (2) and is controlled by a control system to move clockwise along the track (2). A quantitative container (36) is provided below the quantitative dispensing device (3) and is controlled by the control system to be raised and lowered. Two movable doors (37) are provided below the quantitative container (36) and are controlled by the control system to open and close. A first signal emitting device (33) and a second signal emitting device (34) are provided above the quantitative dispensing device (3). In the forward direction of the quantitative dispensing device (3), the first signal emitting device (33) is located at the front and the second signal emitting device (34) is located at the rear.
2. The automatic feeding system for rubber processing according to claim 1, characterized in that: The quantitative dispensing device (3) comprises a top plate (31), four wheels (32) and a driving assembly (38). The four wheels (32) are located on a track (2) and are connected to the top plate (31) via a rotating shaft. The driving assembly (38) is fixed below the top plate (31). A servo motor capable of driving the wheels (32) to rotate is provided in the driving assembly (38), and the servo motor is controlled by a control system.
3. The automatic feeding system for rubber processing according to claim 2, characterized in that: The driving assembly (38) and the quantitative container (36) are connected via four cables (35). A cable winch device capable of simultaneously retracting and releasing the four cables (35) is also provided in the driving assembly (38). The cable winch device is controlled by a control system.
4. The automatic feeding system for rubber processing according to claim 3, characterized in that: The movable door (37) is opened and closed by an electric telescopic rod (39), which is controlled by a control system.
5. The automatic feeding system for rubber processing according to claim 4, characterized in that: The side wall of the quantitative container (36) is provided with a second bracket (310) for stabilizing the container.
6. The automatic feeding system for rubber processing according to claim 5, characterized in that: A feeding stop point is provided on the track (2).
7. The automatic feeding system for rubber processing according to claim 6, characterized in that: The material of the track (2) is high carbon steel.
8. The automatic feeding system for rubber processing according to claim 7, characterized in that: An entrance (11) below the track (2) is provided with an entrance door which opens to the interior of the rubber processing device (1).
9. The automatic feeding system for rubber processing according to claim 8, characterized in that: An outlet below the track (2) is provided with an outlet door which opens to the outside of the rubber processing device (1).
10. The automatic feeding system for rubber processing according to claim 9, characterized in that: The cable (35) is a steel cable.
Citation Information
Patent Citations
Automatic feeding device of rubber powder production equipment
CN218595600U