Production line sample plate transporting and aligning device
Through the combined design of lifting mechanism and transportation mechanism, the problems of large volume and difficulty in single sheet handling in the prior art are solved, and simple alignment of the sample and automated single sheet handling are realized, which is suitable for narrow production lines and robot operations.
Patent Information
- Application Number
- CN202422204370.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing plate transportation alignment device is large in size and cannot be used on the narrow production lines of steel plants, and cannot meet the single sheet handling needs of manual or robots for steel plate samples.
A production line sample transportation alignment device including a lifting mechanism and a transport mechanism is designed, and the sample alignment is achieved using a conveying square roller and a conveying rod, and a single sample is separated by a lifting magnetic plate, and automated transportation is achieved with a servo motor and a magnetic plate cylinder.
It realizes simple alignment and single-sheet handling of the model, which is suitable for narrow production lines, facilitates robot grasping and improves transportation efficiency.
Smart Images

Figure CN223291583U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate transportation, in particular to a production line sample transportation alignment device. Background Art
[0002] Steel plates are flat steel materials that are cast from molten steel and pressed after cooling. During processing, the plates need to be transported and stored, and a transport alignment device is required to align the templates during transportation.
[0003] The existing disclosed technical solution (CN117163613A) discloses a plate conveying and alignment device, which includes a conveying mechanism, wherein the conveying mechanism is provided with a conveying roller for conveying plates; a hydraulic lifting platform, a transfer roller is provided on the top of the hydraulic lifting platform, and the transfer roller can be connected to the conveying roller; a longitudinal positioning mechanism is arranged on the top of the conveying mechanism, for longitudinally aligning the plates stacked on the transfer roller; a pre-stacking platform, which can pre-stack the plates and place the pre-stacked plates on the transfer roller; a transverse positioning mechanism, which is symmetrically arranged on both sides of the conveying mechanism, for transversely aligning the plates stacked on the transfer roller; the plates can be stacked on the pre-stacking platform, the pre-stacking platform moves to both sides, and the stacked plates are placed on the transfer roller. Then, the plates are aligned transversely and longitudinally by the transverse positioning mechanism and the longitudinal positioning mechanism, and then transferred to the conveying roller and conveyed backward, so that the plates are stacked neatly during the conveying process.
[0004] When the above technical solution is actually implemented, it is large in size and is not applicable to the narrow production line of the steel plant. At the same time, it cannot meet the needs of manual or robot handling of single steel plate samples. Summary of the Invention
[0005] The purpose of this utility model is to provide a production line sample transport alignment device that can adopt a relatively simple design to meet the alignment operations of steel plate samples and facilitate the subsequent single-sheet transportation of steel plate samples to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a production line sample transport and alignment device, comprising a lifting mechanism, wherein a transport mechanism for transporting steel plates is provided on one side of the lifting mechanism;
[0007] The lifting mechanism includes a lifting frame, and a baffle is provided on the top of the lifting frame, and a plurality of staggered conveying square rollers and conveying round rods are provided inside the lifting frame. A servo motor is installed at one end of the lifting frame, and the power output end of the servo motor is connected to one group of conveying round rods. The ends of the conveying square rollers and conveying round rods are both provided with sprockets through transmission shafts, and a chain belt is provided outside the sprockets.
[0008] The transport mechanism includes a transport frame, a vertical roller is provided on one side of the top of the transport frame, and a magnetic plate cylinder is provided on one side of two groups of the vertical rollers, and the telescopic end of the magnetic plate cylinder is installed with a lifting magnetic plate parallel to the transport frame. A plurality of transport rollers are provided inside the transport frame, and a transport motor is installed at one end of one group of transport rollers, and a limit plate fixed to the top of the transport frame is provided on one side of the transport motor.
[0009] Preferably, a sprocket is provided at the power output end of the transport motor, and the sprocket is connected to the transport roller via a rotating shaft. The transport motor forms a chain transmission through the sprocket, chain belt, rotating shaft and transport roller.
[0010] Preferably, the lifting mechanism further comprises a lifting base plate installed below the lifting frame, support rods are installed between the lifting base plate and the lifting frame, and four groups of support rods are provided, wherein two groups of support rods form an X-shaped structure through pins.
[0011] Preferably, a guide bracket is provided at one end of the support rod, and one end of the support rod with an X-shaped structure is respectively installed on the lifting base plate and the lifting frame through a pin shaft, and the other end of the support rod with an X-shaped structure is respectively installed on the lifting base plate and the lifting frame through a guide bracket.
[0012] Preferably, a guide slot is provided inside the guide bracket, and a roller is provided inside the guide slot, and mechanical limit switches are provided on both the left and right sides of the roller.
[0013] Preferably, the roller is mounted on the support rod via a pin, and the support rod is rotated in the guide bracket via the roller and the guide slot.
[0014] Preferably, a lifting cylinder is further installed on the lifting base plate, and both ends of the lifting cylinder are respectively installed on the lifting base plate and the support rod through pins.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. The conveying square roller and conveying round rod are used to drive the sample to swing up and down, thereby aligning the two sides of the sample with each other, and cooperating with the baffle to transfer the sample to the transport rack;
[0017] 2. The lifting magnetic plate can be raised and lowered by the magnetic cylinder, so that the top sample can be adsorbed, making it convenient to take out the single sample later. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 This is the overall structural view of the utility model;
[0020] Figure 2 This is a structural diagram of the lifting mechanism of the utility model;
[0021] Figure 3 For the utility model Figure 1 A magnified view of middle A;
[0022] Figure 4 This is a structural diagram of the lifting magnetic plate of the utility model.
[0023] Description of reference numerals:
[0024] 1. Lifting mechanism; 101. Baffle; 102. Lifting bottom plate; 103. Lifting frame; 104. Conveying square roller; 105. Conveying round rod; 106. Servo motor; 107. Support rod; 108. Guide bracket; 109. Lifting cylinder; 110. Guide chute; 111. Roller; 112. Mechanical limit switch; 2. Transport mechanism; 201. Transport frame; 202. Transport roller; 203. Transport motor; 204. Limit plate; 205. Vertical roller; 206. Magnetic plate cylinder; 207. Lifting magnetic plate. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] The utility model provides a technical solution:
[0027] See also Figures 1 to 4 A production line sample transport and alignment device includes a lifting mechanism 1, and a transport mechanism 2 for transporting steel plates is provided on one side of the lifting mechanism 1;
[0028] The lifting mechanism 1 includes a lifting frame 103, and a baffle 101 is provided on the top of the lifting frame 103. A plurality of staggered conveying square rollers 104 and conveying round rods 105 are provided inside the lifting frame 103. A servo motor 106 is installed at one end of the lifting frame 103, and the power output end of the servo motor 106 is connected to one group of conveying round rods 105. The ends of the conveying square rollers 104 and conveying round rods 105 are both provided with sprockets through transmission shafts, and chain belts are provided on the outside of the sprockets.
[0029] The transport mechanism 2 includes a transport frame 201, and a vertical roller 205 is provided on one side of the top of the transport frame 201, wherein one side of two groups of vertical rollers 205 is provided with a magnetic plate cylinder 206, and the telescopic end of the magnetic plate cylinder 206 is installed with a lifting magnetic plate 207 parallel to the transport frame 201. A plurality of transport rollers 202 are provided inside the transport frame 201, and one end of one group of transport rollers 202 is installed with a transport motor 203, and one side of the transport motor 203 is provided with a limiting plate 204 fixed to the top of the transport frame 201, and a sprocket is provided at the power output end of the transport motor 203, and the sprocket is connected to the transport roller 202 through a rotating shaft, and the transport motor 203 forms a chain transmission through the sprocket, chain belt, rotating shaft and transport roller 202.
[0030] By adopting the above technical solution, the sample slides to the top of the lifting frame 103 through the inclined slide. There is a certain angle between the transmission square roller 104 and the transmission round rod 105 and the lifting frame 103. One side of the baffle 101 is lower than the opposite side of the lifting frame 103. The servo motor 106 can rotate all the sprockets through the chain, thereby rotating the transmission square roller 104 and the transmission round rod 105. The sample will swing up and down when passing through the transmission square roller 104 and the transmission round rod 105, so that one side of the sample It continues to be transported out along the side of the baffle 101. As the lifting frame 103 descends, the lifting frame 103 and the transport frame 201 are at the same height. At this time, the lifting frame 103 stops descending. At this time, the transport motor 203 can rotate all the sprockets through the chain, thereby driving the transport roller 202 to rotate until the sample is close to the side of the limit plate 204. Then the magnetic plate cylinder 206 is started to move the lifting magnetic plate 207 up and down, adsorbing the uppermost sample, separating multiple overlapping samples, and facilitating the robot to grab them.
[0031] Specifically, such as Figure 2 and Figure 3As shown, the lifting mechanism 1 also includes a lifting base plate 102 installed under the lifting frame 103, and a support rod 107 is installed between the lifting base plate 102 and the lifting frame 103, and the support rod 107 is provided with four groups, of which two groups of support rods 107 form an X-shaped structure through a pin shaft, and one end of the support rod 107 in the X-shaped structure is respectively installed on the lifting base plate 102 and the lifting frame 103 through a pin shaft, and the other end of the support rod 107 in the X-shaped structure is respectively installed on the lifting base plate 102 and the lifting frame 103 through the guide bracket 108. On the base plate 102 and the lifting frame 103, a guide groove 110 is provided inside the guide bracket 108, and a roller 111 is provided inside the guide groove 110. Mechanical limit switches 112 are provided on the left and right sides of the roller 111. The roller 111 is installed on the support rod 107 through a pin shaft, and the support rod 107 is rotated in the guide bracket 108 through the roller 111 and the guide groove 110. A lifting cylinder 109 is also installed on the lifting base plate 102, and the two ends of the lifting cylinder 109 are respectively installed on the lifting base plate 102 and the support rod 107 through pin shafts.
[0032] By adopting the above technical solution, the lifting cylinder 109 is started. At this time, the roller 111 on the support rod 107 slides in the guide bracket 108 through the guide groove 110. When the lifting cylinder 109 is filled with oil, it pushes the lifting frame 103 to rise until the roller 111 touches the mechanical limit switch 112 on the far left and stops rising. Conversely, when the oil in the lifting cylinder 109 is sucked away, the lifting frame 103 descends until the roller 111 touches the mechanical limit switch 112 on the far right and stops descending.
[0033] Working principle: The sample slides down to the top of the lifting frame 103 through the inclined slide. There is a certain angle between the conveying square roller 104 and the conveying round rod 105 and the lifting frame 103. One side of the baffle 101 is lower than the opposite side of the lifting frame 103. The servo motor 106 can rotate all the sprockets through the chain, thereby rotating the conveying square roller 104 and the conveying round rod 105. When the sample passes through the conveying square roller 104 and the conveying round rod 105, it will swing up and down, so that one side of the sample is against the baffle 101. While continuing to transport out, start the lifting cylinder 109 to drive the lifting frame 103 to descend, and the lifting frame 103 is at the same height as the transport frame 201. At this time, the lifting frame 103 stops descending. At this time, the transport motor 203 can rotate all the sprockets through the chain, thereby driving the transport roller 202 to rotate until the sample is close to the side of the limit plate 204. Then start the magnetic plate cylinder 206 to move the lifting magnetic plate 207 up and down, adsorbing the uppermost sample, and separating multiple overlapping samples to facilitate robot grasping.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A production line sample transport and alignment device, comprising a lifting mechanism (1), characterized in that: A transport mechanism (2) for transporting steel plates is provided on one side of the lifting mechanism (1); The lifting mechanism (1) includes a lifting frame (103), and a baffle (101) is provided on the top of the lifting frame (103), and a plurality of staggered transmission rollers (104) and transmission round sticks (105) are provided inside the lifting frame (103), a servo motor (106) is installed at one end of the lifting frame (103), and the power output end of the servo motor (106) is connected to one group of transmission round sticks (105), and the ends of the transmission rollers (104) and the transmission round sticks (105) are both provided with sprockets through transmission shafts, and a chain belt is provided outside the sprockets; The transport mechanism (2) comprises a transport frame (201), a vertical roller (205) is provided on one side of the top of the transport frame (201), wherein two groups of the vertical rollers (205) are provided on one side with a magnetic plate cylinder (206), and a lifting magnetic plate (207) parallel to the transport frame (201) is installed at the telescopic end of the magnetic plate cylinder (206), and a plurality of transport rollers (202) are provided inside the transport frame (201), and a transport motor (203) is installed at one end of one group of transport rollers (202), and a limit plate (204) fixed to the top of the transport frame (201) is provided on one side of the transport motor (203).
2. A production line sample transport alignment device according to claim 1, characterized in that: A sprocket is provided at the power output end of the transport motor (203), and the sprocket is connected to the transport roller (202) via a rotating shaft. The transport motor (203) forms a chain drive via the sprocket, chain belt, rotating shaft and transport roller (202).
3. The production line sample transport and alignment device according to claim 1, characterized in that: The lifting mechanism (1) further comprises a lifting base plate (102) mounted below the lifting frame (103), support rods (107) being mounted between the lifting base plate (102) and the lifting frame (103), and four groups of support rods (107) are provided, wherein two groups of support rods (107) form an X-shaped structure through pins.
4. The production line sample transport and alignment device according to claim 3, characterized in that: One end of the support rod (107) is provided with a guide bracket (108), and one end of the support rod (107) in an X-shaped structure is respectively mounted on the lifting base plate (102) and the lifting frame (103) through a pin shaft, and the other end of the support rod (107) in the X-shaped structure is respectively mounted on the lifting base plate (102) and the lifting frame (103) through the guide bracket (108).
5. The production line sample transport and alignment device according to claim 4, characterized in that: A guide slot (110) is provided inside the guide bracket (108), and a roller (111) is provided inside the guide slot (110). Mechanical limit switches (112) are provided on both left and right sides of the roller (111).
6. The production line sample transport and alignment device according to claim 5, characterized in that: The roller (111) is mounted on the support rod (107) via a pin, and the support rod (107) is rotated within the guide bracket (108) via the roller (111) and the guide slot (110).
7. The production line sample transport and alignment device according to claim 6, characterized in that: A lifting oil cylinder (109) is also installed on the lifting base plate (102), and both ends of the lifting oil cylinder (109) are respectively installed on the lifting base plate (102) and the support rod (107) through pins.
Citation Information
Patent Citations
Plate conveying and aligning device
CN117163613A