Double-layer steering mechanism for photovoltaic module production line

Abstract

The double-layer steering mechanism comprises a bottom plate, a vertical plate is arranged in the middle of the top face of the bottom plate, a reciprocating assembly is fixedly connected to the side face of the vertical plate, a circular cylinder wall is fixedly connected to the top face of the bottom plate, and an inlet and an outlet are formed in the side wall of the circular cylinder wall. A lower guide rail and an upper guide rail are arranged on the inner wall of the circular barrel wall, a steering assembly is fixedly connected to the top of the reciprocating assembly, the photovoltaic modules are always alternately steered on the upper-layer conveying belt and the lower-layer conveying belt through the reciprocating assembly and the steering assembly, the photovoltaic production efficiency is improved, and meanwhile blocking caused by gathering of the photovoltaic modules waiting for steering is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic production and transportation, in particular to a double-layer steering mechanism used in a photovoltaic component production line. Background Art

[0002] Photovoltaic modules are devices that convert solar energy into electricity. They are primarily composed of eight materials: cells, EVA, tempered glass, backsheet, solder ribbon, silicone, junction box, and frame. Most common photovoltaic modules are flat-panel packaging structures. During the production process, they are transferred through various process stages via conveyor belts. Because most processes require only one-way, linear transport, which requires a considerable amount of space, steering mechanisms are required to transport the modules to each process stage. However, when the steering mechanism turns one module, the following modules must wait until the steering mechanism completes before entering. This affects production efficiency and can cause modules to accumulate on the conveyor belt, causing blockages. Utility Model Content

[0003] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.

[0004] In order to solve the above problems, the present utility model is proposed.

[0005] Therefore, the purpose of the present utility model is to provide a double-layer steering mechanism for a photovoltaic module production line, which enables the photovoltaic modules to be alternately turned on the upper and lower conveyor belts through the reciprocating components and the steering components, thereby improving the photovoltaic production efficiency while avoiding the congestion caused by the accumulation of photovoltaic modules waiting for turning.

[0006] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0007] A double-layer steering mechanism for a photovoltaic module production line includes a base plate, a vertical plate arranged in the middle of the top surface of the base plate, a reciprocating assembly fixedly connected to the side of the vertical plate, a circular cylinder wall fixedly connected to the top surface of the base plate, an inlet and an outlet provided on the side wall of the circular cylinder wall, a lower guide rail and an upper guide rail respectively provided on the inner wall of the circular cylinder wall, and a steering assembly fixedly connected to the top of the reciprocating assembly.

[0008] The reciprocating assembly includes a motor, the power output end of the motor is fixedly connected to a turntable, a first boss is provided on the edge of the turntable surface, the first boss is rotatably connected to a connecting rod, the other end of the connecting rod is rotatably connected to a second boss, the second boss is fixedly connected to a round rod, two limiting rings are fixed on the top of the vertical plate surface, and the round rod passes through the limiting rings.

[0009] The steering assembly includes a lower bracket, the side of the lower bracket is fixedly connected to the lower conveyor belt, the top surface of the lower bracket is rotatably connected to the upper bracket, the side wall of the upper bracket is fixedly connected to the upper conveyor belt, and one corner of the upper bracket and the lower bracket are respectively fixedly connected to a guide piece, the guide piece fixedly connected to one corner of the lower bracket rolls in the lower guide rail, and the guide piece fixedly connected to one corner of the upper bracket rolls in the upper guide rail.

[0010] The guide member includes a connecting column, one end of which is fixedly connected to a corner of the lower bracket and the upper bracket respectively, and the other end of the connecting column is rotatably connected to a ball.

[0011] As a preferred solution of a double-layer steering mechanism for a photovoltaic module production line of the utility model, the top surface of the lower support is rotatably connected to a rotating shaft, and the top surface of the rotating shaft is rotatably connected to the bottom surface of the upper support.

[0012] As a preferred solution of a double-layer steering mechanism for a photovoltaic module production line of the utility model, both ends of the vertical plate are fixedly connected with diagonal support plates, and the bottom of the diagonal support plates is fixedly connected to the surface of the bottom plate.

[0013] Compared with the existing technology, the utility model has the beneficial effect that the photovoltaic components are always alternately turned on the upper and lower conveyor belts through the reciprocating components and the steering components, which improves the photovoltaic production efficiency while avoiding the congestion caused by the accumulation of photovoltaic components waiting for steering. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive labor. Among them:

[0015] Figure 1 This is a schematic diagram of the overall structure of a double-layer steering mechanism for a photovoltaic module production line according to the present invention;

[0016] Figure 2 This is a schematic diagram of the first internal structure of a double-layer steering mechanism for a photovoltaic module production line according to the present invention;

[0017] Figure 3This is a schematic diagram of the second internal structure of a double-layer steering mechanism for a photovoltaic module production line according to the present invention;

[0018] Figure 4 This utility model is a double-layer steering mechanism for photovoltaic module production line Figure 3 Schematic diagram of the structure of part A in FIG;

[0019] Figure 5 This is a schematic diagram of the third internal structure of a double-layer steering mechanism for a photovoltaic module production line according to the present invention;

[0020] Figure 6 This utility model is a double-layer steering mechanism for photovoltaic module production line Figure 5 Schematic diagram of the structure of part B.

[0021] In the figure: 1. bottom plate; 2. vertical plate; 201. limit ring; 3. motor; 4. turntable; 401. first boss; 5. connecting rod; 6. round rod; 601. second boss; 7. lower bracket; 8. lower conveyor belt; 9. circular cylinder wall; 901. outlet; 902. inlet; 903. lower guide rail; 904. upper guide rail; 10. upper bracket; 11. upper conveyor belt; 12. rotating shaft; 13. guide member; 1301. connecting column; 1302. ball bearing; 14. diagonal support plate. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0023] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.

[0024] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0025] The utility model provides a double-layer steering mechanism for a photovoltaic module production line, which enables the photovoltaic modules to be alternately steered on the upper and lower conveyor belts through a reciprocating assembly and a steering assembly, thereby improving the photovoltaic production efficiency and avoiding congestion caused by the accumulation of photovoltaic modules waiting for steering.

[0026] Figures 1-6 The figure shows the overall structure of a double-layer steering mechanism for photovoltaic module production line according to the present invention. Figures 1-6 , a double-layer steering mechanism for a photovoltaic module production line in this embodiment includes a base plate 1, a vertical plate 2 is arranged in the middle of the top surface of the base plate 1, a reciprocating assembly is fixedly connected to the side of the vertical plate 2, a circular cylinder wall 9 is fixedly connected to the top surface of the base plate 1, an outlet 901 and an inlet 902 are opened on the side wall of the circular cylinder wall 9, a lower guide rail 903 and an upper guide rail 904 are respectively opened on the inner wall of the circular cylinder wall 9, a steering assembly is fixedly connected to the top of the reciprocating assembly, and the reciprocating assembly drives the steering assembly to turn alternately up and down.

[0027] The reciprocating assembly includes a motor 3, the power output end of the motor 3 is fixedly connected to the turntable 4, and a first boss 401 is provided on the edge of the surface of the turntable 4. The first boss 401 is rotatably connected to the connecting rod 5, and the other end of the connecting rod 5 is rotatably connected to the second boss 601. The second boss 601 is fixedly connected to the round rod 6. Two limiting rings 201 are fixed on the top of the surface of the vertical plate 2, and the round rod 6 passes through the limiting ring 201. When the motor 3 is started, the motor 3 drives the turntable 4 to rotate, and the turntable 4 drives the connecting rod 5 to move by driving the first boss 401 to rotate. The round rod 6 is restricted by the limiting ring 201 to move left and right and can only move up and down driven by the connecting rod 5.

[0028] The steering assembly includes a lower bracket 7, the side of the lower bracket 7 is fixedly connected to the lower conveyor belt 8, the top surface of the lower bracket 7 is rotatably connected to the upper bracket 10, the side wall of the upper bracket 10 is fixedly connected to the upper conveyor belt 11, and the upper bracket 10 and a corner of the lower bracket 7 are respectively fixedly connected to a guide member 13, the guide member 13 fixedly connected to a corner of the lower bracket 7 rolls in the lower guide rail 903, and the guide member 13 fixedly connected to a corner of the upper bracket 10 rolls in the upper guide rail 904. When the round rod 6 is at the lowest, the upper conveyor belt 11 is flush with the outlet 902, and the photovoltaic module is transported to the upper conveyor belt 11. When the round rod 6 rises, it drives the lower bracket 7 to rise, and the rise of the lower bracket 7 causes the guide member 13 to move along the lower guide rail The rail 903 rolls to make the lower bracket 7 turn while rising, and the lower bracket 7 drives the upper bracket 10 to rise. The upper bracket 10 rises and makes the guide 13 roll along the upper guide rail 904 to make the upper bracket 10 turn while rising. The round rod 6 rises to the highest point, the lower conveyor belt 8 is flush with the outlet 902, and the photovoltaic components are conveyed to the lower conveyor belt 8. The upper conveyor belt 11 is flush with the top surface of the circular cylinder wall 9 and conveys the photovoltaic components out. When the round rod 6 descends, it drives the lower bracket 7 and the upper bracket 10 to descend. The lower bracket 7 and the upper bracket 10 rotate in opposite directions under the action of the guide 13. After the round rod 6 reaches the lowest point, the photovoltaic components on the lower conveyor belt 8 are conveyed out from the inlet 901.

[0029] The guide member 13 includes a connecting column 1301, one end of which is fixedly connected to a corner of the lower bracket 7 and the upper bracket 10 respectively, and the other end of the connecting column 1301 is rotatably connected to a ball 1302. The ball 1302 rolls along the lower guide rail 903 or the upper guide rail 904 to drive the connecting column 1301 to move, and the connecting column 1301 drives the lower bracket 7 and the upper bracket 10 to rotate.

[0030] Furthermore, the top surface of the lower bracket 7 is rotatably connected to a rotating shaft 12, and the top surface of the rotating shaft 12 is rotatably connected to the bottom surface of the upper bracket 10. The rotating shaft 12 rotatably connects the lower bracket 7 and the upper bracket 10 so that the two do not interfere with each other when they turn relative to each other.

[0031] Furthermore, both ends of the vertical plate 2 are fixedly connected with diagonal support plates 14, and the bottom of the diagonal support plates 14 is fixedly connected to the surface of the bottom plate 1, thereby increasing the lateral support of the vertical plate 2 and preventing the vertical plate 2 from bending and causing the mechanism to operate unsmoothly.

[0032] Combine Figures 1-6 , a double-layer steering mechanism for a photovoltaic module production line in this embodiment is specifically used as follows: in the initial state, the lower conveyor belt 8 faces the inlet 901, and the upper conveyor belt 11 faces the outlet 902. At this time, the first protrusion 401 on the turntable 4 is at the lower end, and the photovoltaic module is first transmitted to the upper conveyor belt 11 through the outlet 902, and the motor 3 is started. The motor 3 is started, and the motor 3 drives the turntable 4 to rotate. The turntable 4 drives the connecting rod 5 to move by driving the first protrusion 401 to rotate. The round rod 6 is restricted by the limiting ring 201 to move left and right and can only move up and down under the drive of the connecting rod 5. When the round rod 6 rises, it drives the lower bracket 7 to rise. The rise of the lower bracket 7 causes the ball 1302 to roll along the lower guide rail 903 to drive the connecting column 1301 to move, thereby driving the lower bracket 7 to turn while rising, and the lower bracket 7 drives the upper bracket 10 to rise. The upper bracket 10 rises The ball 1302 rolls along the upper guide rail 904 to drive the connecting column 1301 to move, thereby driving the upper bracket 10 to turn while rising, and the round rod 6 rises to the highest point. The lower conveyor belt 8 is flush with the outlet 902, and the photovoltaic components are conveyed to the lower conveyor belt 8 through the outlet 902. The upper conveyor belt 11 is flush with the top surface of the circular cylinder wall 9 and conveys the photovoltaic components out. When the round rod 6 descends, it drives the lower bracket 7 and the upper bracket 10 to descend. The lower bracket 7 and the upper bracket 10 rotate in opposite directions under the action of the guide member 13. After the round rod 6 reaches the lowest point, the photovoltaic components on the lower conveyor belt 8 are conveyed out from the inlet 901, and the photovoltaic components that need to be turned enter the upper conveyor belt 11 through the outlet 902 again. The lower conveyor belt 8 and the upper conveyor belt 11 turn alternately, which improves the photovoltaic production efficiency while avoiding the congestion caused by the accumulation of photovoltaic components waiting for turning.

[0033] While the present invention has been described above with reference to specific embodiments, various modifications may be made and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as no structural conflicts exist, the various features of the embodiments disclosed herein may be combined with one another in any manner, and the omission of an exhaustive description of these combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions within the scope of the claims.

Claims

1. A double-layer steering mechanism for a photovoltaic module production line, characterized in that: The invention comprises a bottom plate (1), a vertical plate (2) is arranged in the middle of the top surface of the bottom plate (1), a reciprocating assembly is fixedly connected to the side of the vertical plate (2), a circular cylinder wall (9) is fixedly connected to the top surface of the bottom plate (1), an outlet (901) and an inlet (902) are provided on the side wall of the circular cylinder wall (9), a lower guide rail (903) and an upper guide rail (904) are respectively provided on the inner wall of the circular cylinder wall (9), and a steering assembly is fixedly connected to the top of the reciprocating assembly.

2. A double-layer turning mechanism for a photovoltaic module production line according to claim 1, characterized in that: The reciprocating assembly comprises a motor (3), a power output end of the motor (3) is fixedly connected to a turntable (4), a first boss (401) is provided on the edge of the surface of the turntable (4), the first boss (401) is rotatably connected to a connecting rod (5), the other end of the connecting rod (5) is rotatably connected to a second boss (601), the second boss (601) is fixedly connected to a round rod (6), two limiting rings (201) are fixed to the top end of the surface of the vertical plate (2), and the round rod (6) passes through the limiting ring (201).

3. The double-layer turning mechanism for a photovoltaic module production line according to claim 2, characterized in that: The steering assembly comprises a lower bracket (7), the side of the lower bracket (7) is fixedly connected to a lower conveyor belt (8), the top surface of the lower bracket (7) is rotatably connected to an upper bracket (10), the side wall of the upper bracket (10) is fixedly connected to an upper conveyor belt (11), and a guide member (13) is fixedly connected to one corner of the upper bracket (10) and the lower bracket (7), respectively. The guide member (13) fixedly connected to one corner of the lower bracket (7) rolls in a lower guide rail (903), and the guide member (13) fixedly connected to one corner of the upper bracket (10) rolls in an upper guide rail (904).

4. The double-layer turning mechanism for a photovoltaic module production line according to claim 3, characterized in that: The guide member (13) includes a connecting column (1301), one end of which is fixedly connected to a corner of the lower bracket (7) and the upper bracket (10), respectively, and the other end of the connecting column (1301) is rotatably connected to a ball (1302).

5. The double-layer turning mechanism for a photovoltaic module production line according to claim 4, characterized in that: The top surface of the lower bracket (7) is rotatably connected to a rotating shaft (12), and the top surface of the rotating shaft (12) is rotatably connected to the bottom surface of the upper bracket (10).

6. The double-layer turning mechanism for a photovoltaic module production line according to claim 5, characterized in that: The two ends of the vertical plate (2) are fixedly connected to diagonal support plates (14), and the bottom of the diagonal support plates (14) is fixedly connected to the surface of the bottom plate (1).

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