Rubber belt protection device of belt conveyor
Through the tape protection device of the belt conveyor, the material distribution is adjusted using the telescopic rod and the screening roller, and the metal is absorbed by the ferromagnetic rod, the tape overload problem caused by the sharp metal of the belt conveyor is solved, and the tape is uniformly loaded and the equipment is stable.
Patent Information
- Application Number
- CN202422658509.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-01
AI Technical Summary
When existing belt conveyors incorporate sharp metal objects into the material, they can easily cause tape overload, tear, and affect operational safety and stability.
The tape protection device of the belt conveyor is adopted, including the first and second telescopic rods, enclosure frames, screening rollers and pressure sensors. By adjusting the relative height and material distribution between the enclosure frames and the surface of the tape, the ferromagnetic rods absorb sharp metal to prevent the tape from being loaded and tearing.
The uniform distribution and uniform loading of the materials on the surface of the tape are achieved, avoiding the tape load and tearing, and ensuring the continuous, safe and stable operation of the belt conveyor.
Smart Images

Figure CN223291592U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of material transportation equipment, in particular to a belt protection device for a belt conveyor. Background Art
[0002] At present, belt conveyors are common material conveying equipment in various mining areas. Existing belt conveyors generally include components such as frames, rollers, tension rollers and belts. When the belt conveyor is running, the material load is almost entirely applied to the belt surface. When sharp metal objects are mixed into the material, the density of the metal objects is greater than that of common ores, which will cause the belt to be overloaded, affecting the safe and stable operation of the belt conveyor. When the belt is overloaded, it will also be torn, causing damage to the belt, and the machine has to be shut down for maintenance or replacement, which seriously affects the continuity of production and transportation.
[0003] In the prior art, the patent document with publication number "CN217837255U" discloses a comprehensive protection device for preventing belt tearing, comprising a reciprocating coal conveying belt, a de-ironing device being arranged above the upper belt of the conveying belt, a longitudinal tearing sensor platform of the conveying belt being arranged between the upper belt and the lower belt of the conveying belt in front of the de-ironing device along the running direction of the upper belt, a touch sensor for detecting metal objects penetrating the upper belt being arranged between the upper belt and the lower belt below the de-ironing device, a baffle being arranged on the upper end face of the lower belt, a coal pile sensor being arranged at the corresponding baffle outside the side of the conveying belt, the longitudinal tearing sensor platform of the conveying belt, the coal pile sensor and the touch sensor being respectively connected to the start-stop control alarm system of the conveying belt. By adopting this patented technical solution, a large number of sharp iron objects mixed in the material are sucked out by setting up an iron remover, which can prevent the belt from being pierced by sharp iron objects to a certain extent. It can provide protection for the belt conveyor belt to a certain extent. However, when the belt conveyor is running, if too much material accumulates in a local area on the belt surface, it will also cause the belt surface to be overloaded, causing the local area of the belt surface to be overloaded and torn and damaged, which will still affect the safe operation of the belt conveyor. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a belt protection device for a belt conveyor.
[0005] The utility model is achieved through the following technical solutions.
[0006] The utility model provides a belt conveyor belt protection device, comprising a first telescopic rod, a surrounding frame and a plurality of screening rollers, one end of the first telescopic rod is fixedly connected to the frame of the belt conveyor, the other end of the first telescopic rod is fixedly connected to the surrounding frame, the screening rollers are fixedly connected to the front and rear sides of the surrounding frame, and the plurality of screening rollers are arranged at equal intervals along the width direction of the belt conveyor.
[0007] The belt conveyor belt protection device also includes a second telescopic rod, one end of the second telescopic rod is fixedly connected to the frame of the belt conveyor, and the other end of the second telescopic rod is connected to the tensioning roller of the belt conveyor. The first telescopic rod and the second telescopic rod are both electric telescopic rods whose lengths are adjusted by electric drive. A controller is also installed on the surface of the frame, and a pressure sensor is also installed on the surface of the belt conveyor belt. The pressure sensor, the control end of the first telescopic rod and the control end of the second telescopic rod are electrically connected to the controller respectively.
[0008] A display is also installed on the surface of the frame, and the display is electrically connected to the controller.
[0009] The surrounding frame is also fixedly connected to the hopper, and the hopper is arranged above the screening roller.
[0010] The diameter of the upper end port of the hopper is larger than the diameter of the lower end port of the hopper.
[0011] A ferromagnetic rod is also provided in the hopper, and the ferromagnetic rod is provided above the screening roller.
[0012] The length direction of the ferromagnetic rod is perpendicular to the length direction of the screening roller.
[0013] The frame is in the shape of a rectangle as a whole.
[0014] The beneficial effect of the present invention is that: by adopting the technical solution of the present invention, when the belt conveyor is running, on the one hand, the relative height between the frame and the belt surface is kept constant, and the frame can smooth the material accumulated on the belt surface, so that the material is evenly distributed on the belt surface, and the belt surface is loaded as evenly as possible; on the other hand, when the material is fed to the belt surface through the screening roller, the screening roller evenly distributes the material, so that the material can fall as evenly as possible to at least the belt surface, avoiding unbalanced loading on the belt surface, preventing the belt surface from being torn due to unbalanced loading, and ensuring continuous, safe and stable operation of the belt conveyor. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is the main view of the utility model;
[0016] Figure 2 It is a left view of the utility model;
[0017] Figure 3 It is a top view of the present utility model.
[0018] In the figure: 1-first telescopic rod, 2-enclosing frame, 3-screening roller, 4-frame, 5-second telescopic rod, 6-tensioning roller, 7-controller, 8-display, 9-hopper, 10-ferromagnetic rod, 11-tape. DETAILED DESCRIPTION
[0019] The technical solution of the present invention is further described below, but the scope of protection claimed is not limited to the described solution.
[0020] like Figures 1 to 3 As shown, the utility model provides a belt conveyor belt protection device, including a first telescopic rod 1, a frame 2 and a plurality of screening rollers 3, one end of the first telescopic rod 1 is fixedly connected to the frame 4 of the belt conveyor, the other end of the first telescopic rod 1 is fixedly connected to the frame 2, the screening rollers 3 are fixedly connected to the front and rear sides of the frame 2, and the plurality of screening rollers 3 are arranged at equal intervals along the width direction of the belt conveyor.
[0021] By adopting the technical solution of the present invention, when the belt conveyor is running, on the one hand, the relative height between the frame and the belt surface is kept constant, and the frame can smooth the material accumulated on the belt surface, so that the material is evenly distributed on the belt surface, and the belt surface is loaded as evenly as possible; on the other hand, when the material is fed to the belt surface through the screening roller, the screening roller evenly distributes the material, so that the material can fall as evenly as possible to at least the belt surface, avoiding unbalanced loading on the belt surface, and preventing the belt surface from being torn due to unbalanced loading, thereby ensuring continuous, safe and stable operation of the belt conveyor.
[0022] Specifically, the belt conveyor belt protection device also includes a second telescopic rod 5, one end of which is fixedly connected to the belt conveyor frame 4, and the other end of which is connected to the belt conveyor's tensioning roller 6. The first telescopic rod 1 and the second telescopic rod 5 are both electrically driven telescopic rods whose lengths are adjusted by electricity. A controller 7 is also mounted on the surface of the frame 2, and a pressure sensor is also mounted on the surface of the belt conveyor's belt 11. The pressure sensor, the control end of the first telescopic rod 1, and the control end of the second telescopic rod 5 are each electrically connected to the controller 7. Using the technical solution of the present utility model, the relative heights between the frame, the screening roller, and the belt surface can be adjusted via the first telescopic rod 1, so that material is evenly distributed on the belt surface, preventing localized accumulation of material that could cause uneven loading on the belt surface.
[0023] In addition, a display 8 is mounted on the surface of the frame 2, and the display 8 is electrically connected to the controller 7. The pressure sensor is used to obtain real-time load information on the surface of the belt conveyor's belt 11. The controller 7 is used to forward the real-time load information on the surface of the belt 11 from the pressure sensor to the display 8, and the display 8 is used to display the real-time load information on the surface of the belt 11 to the user. Using the technical solution of the present utility model, the user can set the rated load range of the belt according to the type of ore material, and by adjusting the telescopic height of the first telescopic rod 1, avoid overloading the conveyed material on the belt surface. By adjusting the telescopic height of the second telescopic rod 5, the tension of the tension roller on the belt is adjusted in a timely manner to ensure that the material load on the belt surface matches the belt tension, thereby preventing the belt from being torn and damaged.
[0024] In addition, the frame 2 is also fixedly connected to the hopper 9, and the hopper 9 is arranged above the screening roller 3. The diameter of the upper end port of the hopper 9 is larger than the diameter of the lower end port of the hopper 9. A ferromagnetic rod 10 is also provided in the hopper 9, and the ferromagnetic rod 10 is provided above the screening roller 3. The length direction of the ferromagnetic rod 10 is perpendicular to the length direction of the screening roller 3. The frame 2 is a rectangular body as a whole. With the technical solution of the present invention, when the material is fed to the surface of the belt through the hopper, the screening roller and the ferromagnetic rod buffer the material, wherein the sharp ferrous objects are sucked out by the ferromagnetic rod, and the remaining materials are evenly distributed by the screening roller, so that the material can fall as evenly as possible on at least the surface of the belt, and avoid sharp ferrous objects from impacting or pricking the surface of the belt, further preventing the belt from being torn, and ensuring the continuous, safe and stable operation of the belt conveyor.
Claims
1. A belt conveyor belt protection device, characterized in that: The invention comprises a first telescopic rod (1), a frame (2) and a plurality of screening rollers (3), wherein one end of the first telescopic rod (1) is fixedly connected to a frame (4) of a belt conveyor, and the other end of the first telescopic rod (1) is fixedly connected to the frame (2); the screening rollers (3) are fixedly connected to the front and rear sides of the frame (2), and the plurality of screening rollers (3) are arranged at equal intervals along the width direction of the belt conveyor.
2. A belt conveyor belt guard according to claim 1, characterized in that: The belt conveyor belt protection device further comprises a second telescopic rod (5), one end of the second telescopic rod (5) is fixedly connected to the frame (4) of the belt conveyor, and the other end of the second telescopic rod (5) is connected to the tensioning roller (6) of the belt conveyor. The first telescopic rod (1) and the second telescopic rod (5) are both electric telescopic rods whose lengths are adjusted by electric drive. A controller (7) is also installed on the surface of the frame (2), and a pressure sensor is also installed on the surface of the belt (11) of the belt conveyor. The pressure sensor, the control end of the first telescopic rod (1) and the control end of the second telescopic rod (5) are respectively electrically connected to the controller (7).
3. A belt conveyor belt protection device according to claim 2, characterized in that: A display (8) is also installed on the surface of the surrounding frame (2), and the display (8) is electrically connected to the controller (7).
4. A belt conveyor belt guard according to claim 1 or 2, characterized in that: The enclosure frame (2) is also fixedly connected to the hopper (9), and the hopper (9) is arranged above the screening roller (3).
5. A belt conveyor belt guard according to claim 4, characterized in that: The diameter of the upper end port of the hopper (9) is larger than the diameter of the lower end port of the hopper (9).
6. A belt conveyor belt guard according to claim 4, characterized in that: A ferromagnetic rod (10) is also provided in the hopper (9), and the ferromagnetic rod (10) is provided above the screening roller (3).
7. A belt conveyor belt guard according to claim 6, characterized in that: The length direction of the ferromagnetic rod (10) and the length direction of the screening roller (3) are perpendicular to each other.
8. A belt conveyor belt guard according to claim 4, characterized in that: The surrounding frame (2) is in the shape of a rectangle as a whole.
Citation Information
Patent Citations
Adhesive tape anti-tearing comprehensive protection device
CN217837255U