IPM module multi-station synchronous carrying mechanism

Abstract

The utility model discloses an IPM module multi-station synchronous carrying mechanism which comprises a four-station carrying clamping jaw, a carrying track and a supporting frame, the four-station carrying clamping jaw comprises a single-station clamping jaw, a double-station clamping jaw and a horizontal sliding device, and the bottom of the carrying track is installed on the supporting frame. The horizontal sliding device is installed on the back of the double-station clamping jaw and the back of the single-station clamping jaw, the carrying track comprises a horizontal moving track and a carrying motor, the carrying motor is installed on the top of the double-station clamping jaw and the top of the single-station clamping jaw, and the double-station clamping jaw and the single-station clamping jaw are both installed on the horizontal moving track. Through the combination of the four-station carrying clamping jaw and the carrying track and the combination of the horizontal sliding device and the carrying motor, the carrying clamping jaw can freely move along the track, synchronous carrying is achieved among multiple stations, the flexibility and efficiency of a production line are improved, the waiting time in the material carrying process is shortened, and the overall production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial automation, in particular to an IPM module multi-station synchronous transport mechanism. Background Art

[0002] With the rapid development of modern manufacturing, the automation and intelligence levels of production lines are constantly improving, and the requirements for handling mechanisms are becoming increasingly stringent. Traditional handling mechanisms, such as single robotic arms or conveyor belts, while able to achieve a certain degree of material handling, are unable to cope with the simultaneous handling of multiple stations and the handling of special materials.

[0003] First, the need for synchronized multi-station handling is increasingly common on modern production lines. Traditional handling mechanisms are often limited to single-station material handling, unable to synchronize material handling across multiple stations. This results in reduced production efficiency and limited production line flexibility. Therefore, developing a handling mechanism capable of synchronized multi-station handling has become a pressing issue in the manufacturing industry.

[0004] Secondly, the demand for specialized material handling is also increasing. During the production process, some materials have specific requirements for environmental factors such as temperature and humidity, requiring special handling measures. For example, temperature-sensitive materials require insulation during handling to ensure material quality. However, traditional handling mechanisms often lack this functionality and cannot meet the needs of specialized material handling.

[0005] Therefore, the present invention proposes an IPM module multi-station synchronous transport mechanism to solve the above technical problems. Utility Model Content

[0006] The purpose of the present invention is to solve the above-mentioned technical problems and provide an IPM module multi-station synchronous transport mechanism. The present invention combines a four-station transport clamp and a transport track, combines a horizontal sliding device and a transport motor, so that the transport clamp can move freely along the track and realize synchronous transport between multiple stations, thereby increasing the flexibility and efficiency of the production line, reducing the waiting time during material handling, and improving the overall production efficiency.

[0007] The technical solution adopted by the utility model to solve the above technical problems is: an IPM module multi-station synchronous transport mechanism, including a four-station transport clamp, a transport rail and a support frame, the four-station transport clamp includes a single-station clamp, a double-station clamp and a horizontal sliding device, the bottom of the transport rail is installed on the support frame, the horizontal sliding device is installed on the back of the double-station clamp and the single-station clamp, the transport rail includes a horizontal moving rail and a transport motor, the transport motor is installed on the top of the double-station clamp and the single-station clamp, and the double-station clamp and the single-station clamp are both installed on the horizontal moving rail.

[0008] Preferably, the double-station clamp includes a first double-material clamp and a third double-material clamp, and the backs of the first double-material clamp and the third double-material clamp are connected to the horizontal moving track through a horizontal sliding device;

[0009] The single-station clamp comprises a second single-material clamp and a fourth single-material clamp. The backs of the second single-material clamp and the fourth single-material clamp are connected to the horizontal moving track through a horizontal sliding device.

[0010] Preferably, the first double-material clamp includes a clamp mounting plate, a first rotating clamp and a first reserved clamp, the first rotating clamp and the first reserved clamp are both mounted on the clamp mounting plate, and the back of the clamp mounting plate is connected to the horizontal moving track through a horizontal sliding device.

[0011] Preferably, the third double-material clamp includes a clamp mounting plate, a third heat-insulating clamp and a third reserved clamp. The third heat-insulating clamp and the third reserved clamp are both mounted on the clamp mounting plate, and the back of the clamp mounting plate is connected to the horizontal moving track through a horizontal sliding device.

[0012] Preferably, the second single-material clamp includes a clamp mounting plate and a second material grabbing clamp, the second material grabbing clamp is mounted on the clamp mounting plate, and the back of the clamp mounting plate is connected to the horizontal moving track through a horizontal sliding device.

[0013] Preferably, the fourth single-material clamp comprises a clamp mounting plate and a fourth material grabbing clamp, the fourth material grabbing clamp is mounted on the clamp mounting plate, and the back of the clamp mounting plate is connected to the horizontal moving track through a horizontal sliding device.

[0014] Preferably, the first rotating jaw, the first reserved jaw, the second material grabbing jaw, the third heat-insulating jaw, the third reserved jaw and the fourth material grabbing jaw all include a jaw track and a jaw motor, the jaw motor is installed at the tail end of the jaw track, and the jaw motor and the jaw track are both installed on the jaw mounting plate.

[0015] Preferably, the first rotating jaw includes a rotating motor, a rotating shaft and a rotating jaw, the rotating jaw is mounted at the bottom of the rotating shaft, the rotating motor is connected to the rotating shaft, and the rotating shaft is mounted on the jaw track of the first rotating jaw.

[0016] Preferably, the third insulation clamp comprises an insulation mounting plate, an insulation heating cover and an insulation clamp, the insulation clamp is mounted on the bottom of the insulation heating cover, and the insulation heating cover is connected to the clamp track of the third insulation clamp through the insulation mounting plate.

[0017] Preferably, the first reserved jaw, the third reserved jaw, the second material grabbing jaw and the fourth material grabbing jaw all include jaw mounting positions, and positioning devices are installed on the sides of the second material grabbing jaw and the fourth material grabbing jaw.

[0018] The beneficial effects of the utility model are:

[0019] 1. The IPM module multi-station synchronous handling mechanism designed in this utility model can realize synchronous handling between multiple stations, reducing the waiting time of materials during the handling process, thereby significantly improving production efficiency, enabling materials on the production line to flow faster, and meeting the demand for rapid production in modern manufacturing;

[0020] 2. The combination design of four-station handling clamps and handling rails is adopted. This mechanism can flexibly carry out material handling between multiple stations, enabling the production line to better adapt to different production needs, such as product changes, process adjustments, etc., thereby improving the adaptability and flexibility of the production line;

[0021] 3. To meet the needs of special material handling, the utility model is designed with special function jaws, such as heat preservation jaws and rotating jaws. These jaws can keep the temperature of the material stable or realize the precise positioning and rotation of the material during the handling process, thereby ensuring the quality and safety of the material during the handling process. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 It is a structural schematic diagram of the back side of the clamping jaw of the present invention;

[0024] Figure 3 This is a schematic structural diagram of the first double-material clamp of the present invention;

[0025] Figure 4 This is a schematic structural diagram of the second single-material clamping jaw of the present invention;

[0026] Figure 5 This is a schematic structural diagram of the third double-material clamp of the present invention;

[0027] Figure 6 This is a schematic structural diagram of the fourth single-material clamping jaw of the present invention;

[0028] Figure 7 It is a structural schematic diagram of the heat-insulating clamping claw of the present utility model.

[0029] In the figure: 1, four-station handling clamp, 11, single-station clamp, 111, second single-material clamp, 1111, second material grabbing clamp, 112, fourth single-material clamp, 1121, fourth material grabbing clamp, 12, double-station clamp, 121, first double-material clamp, 1211, first rotating clamp, 12111, rotating motor, 12112, rotating shaft, 12113, rotating clamp, 1212, first reserved clamp, 12 2. Third double-material clamp, 1221. Third insulation clamp, 12211. Insulation mounting plate, 12212. Insulation heating cover, 12213. Insulation clamp, 1222. Third reserved clamp, 13. Horizontal sliding device, 2. Transport track, 21. Horizontal moving track, 22. Transport motor, 3. Support frame, 4. Clamp mounting plate, 5. Clamp track, 6. Clamp motor, 7. Clamp mounting position, 8. Positioning device. DETAILED DESCRIPTION

[0030] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0031] like Figure 1-7 As shown, the utility model provides an IPM module multi-station synchronous transport mechanism, including a four-station transport clamp 1, a transport track 2 and a support frame 3. The four-station transport clamp 1 includes a single-station clamp 11, a double-station clamp 12 and a horizontal sliding device 13. The bottom of the transport track 2 is installed on the support frame 3, the horizontal sliding device 13 is installed on the back of the double-station clamp 12 and the single-station clamp 11, the transport track 2 includes a horizontal moving track 21 and a transport motor 22, the transport motor 22 is installed on the top of the double-station clamp 12 and the single-station clamp 11, and the double-station clamp 12 and the single-station clamp 11 are both installed on the horizontal moving track 21.

[0032] By adopting the above technical solution, the design of the four-station handling clamp 1 enables four IPM modules to be processed simultaneously in one handling, which significantly improves the handling efficiency. Through the cooperation of the horizontal sliding device 13 and the handling motor 22, the clamp can move quickly and accurately along the horizontal moving track 21 to achieve rapid handling.

[0033] The double-station clamp 12 includes a first double-material clamp 121 and a third double-material clamp 122 . The backs of the first double-material clamp 121 and the third double-material clamp 122 are connected to the horizontal moving track 21 via a horizontal sliding device 13 .

[0034] The single-station clamping jaw 11 includes a second single-material clamping jaw 111 and a fourth single-material clamping jaw 112 . The backs of the second single-material clamping jaw 111 and the fourth single-material clamping jaw 112 are connected to the horizontal moving track 21 through a horizontal sliding device 13 .

[0035] By adopting the above technical solution and combining the double-station clamp 12 and the single-station clamp 11, it is possible to flexibly adjust according to the specific needs of the production line. When a large number of IPM modules need to be transported quickly, the advantages of the double-station clamp 12 can be fully utilized; and in situations where precise positioning or special processing is required, the single-station clamp 11 can be used to transport a single module. Each clamp is equipped with an independent control mechanism and positioning system, which can ensure the stability and accuracy of the IPM module during the transportation process, avoid transportation errors caused by mutual interference or error accumulation between the clamps, and thus improve product quality and production line reliability.

[0036] The first double-material clamp 121 includes a clamp mounting plate 4, a first rotating clamp 1211 and a first reserved clamp 1212. The first rotating clamp 1211 and the first reserved clamp 1212 are both mounted on the clamp mounting plate 4. The back of the clamp mounting plate 4 is connected to the horizontal moving track 21 through a horizontal sliding device 13.

[0037] By adopting the above technical solution, the design of the first rotating clamp 1211 in the first double-material clamp 121 allows the clamp to rotate when grasping and placing the IPM module, thereby adapting to the handling requirements of different angles and directions. The rotation function increases the flexibility and adaptability of handling, enabling it to handle more complex handling tasks.

[0038] The third double-material clamp 122 includes a clamp mounting plate 4, a third heat-insulating clamp 1221 and a third reserved clamp 1222. The third heat-insulating clamp 1221 and the third reserved clamp 1222 are both installed on the clamp mounting plate 4. The back of the clamp mounting plate 4 is connected to the horizontal moving track 21 through a horizontal sliding device 13.

[0039] By adopting the above technical solution, the design of the third thermal insulation clamp 1221 enables the handling mechanism to handle temperature-sensitive IPM modules. The thermal insulation clamp is equipped with a heating or heat preservation device to ensure that the IPM module maintains a constant temperature during handling, preventing temperature fluctuations from affecting product quality.

[0040] The second single-material clamp 111 includes a clamp mounting plate 4 and a second material grabbing clamp 1111 . The second material grabbing clamp 1111 is mounted on the clamp mounting plate 4 . The back of the clamp mounting plate 4 is connected to the horizontal moving track 21 through a horizontal sliding device 13 .

[0041] The fourth single material clamp 112 includes a clamp mounting plate 4 and a fourth material grabbing clamp 1121 . The fourth material grabbing clamp 1121 is mounted on the clamp mounting plate 4 . The back of the clamp mounting plate 4 is connected to the horizontal moving track 21 via a horizontal sliding device 13 .

[0042] By adopting the above technical solution, the design of the second single-material clamp 111 and the fourth single-material clamp 112 enables the handling mechanism to handle two separate IPM modules at the same time. The one-to-one clamp configuration ensures that each module can receive dedicated handling, thereby improving the overall handling efficiency.

[0043] The first rotating jaw 1211, the first reserved jaw 1212, the second material grabbing jaw 1111, the third heat preservation jaw 1221, the third reserved jaw 1222 and the fourth material grabbing jaw 1121 all include a jaw rail 5 and a jaw motor 6, the jaw motor 6 is installed at the tail end of the jaw rail 5, and the jaw motor 6 and the jaw rail 5 are both installed on the jaw mounting plate 4.

[0044] By adopting the above technical solution, the modular design of the gripper motor 6 and the gripper track 5 makes the gripper system more reliable. The gripper motor 6 provides stable power output, while the gripper track 5 provides a precise motion path.

[0045] The first rotating jaw 1211 includes a rotating motor 12111 , a rotating shaft 12112 and a rotating jaw 12113 . The rotating jaw 12113 is mounted at the bottom of the rotating shaft 12112 . The rotating motor 12111 is connected to the rotating shaft 12112 . The rotating shaft 12112 is mounted on the jaw track 5 of the first rotating jaw 1211 .

[0046] By adopting the above technical solution, the rotating motor 12111 drives the rotating shaft 12112 and the rotating clamp 12113 to rotate, which enables the clamp to adjust the angle and direction as needed. This flexibility is crucial for handling IPM modules in different positions, angles and directions, and can greatly improve the efficiency and accuracy of transportation.

[0047] The third insulation clamping jaw 1221 includes an insulation mounting plate 12211, an insulation heating cover 12212 and an insulation clamping jaw 12213. The insulation clamping jaw 12213 is installed at the bottom of the insulation heating cover 12212. The insulation heating cover 12212 is connected to the clamping jaw track 5 of the third insulation clamping jaw 1221 through the insulation mounting plate 12211.

[0048] By adopting the above technical solution, the heat-insulating heating cover 12212 can effectively maintain the temperature around the clamping jaws, ensuring that the temperature-sensitive IPM modules are kept within a constant temperature range during handling. This is crucial for preventing product performance degradation or damage caused by temperature fluctuations. Because the heat-insulating clamping jaws 12213 can maintain temperature while performing handling operations, it can reduce the time wasted waiting for the temperature to stabilize. This helps improve handling efficiency and reduce production line downtime.

[0049] The first reserved jaw 1212 , the third reserved jaw 1222 , the second material grabbing jaw 1111 and the fourth material grabbing jaw 1121 all include a jaw mounting position 7 , and positioning devices 8 are installed on the sides of the second material grabbing jaw 1111 and the fourth material grabbing jaw 1121 .

[0050] By adopting the above technical solution, the design of the clamp mounting position 7 allows for the replacement or addition of clamps as needed in the future, providing the transport mechanism with a high degree of flexibility and scalability, enabling it to adapt to different transport needs. Whether it is necessary to replace the clamp with a specific function or add additional clamps to improve the transport efficiency, it can be achieved through simple installation and adjustment. The use of the positioning device 8 enables the clamp to be quickly and accurately positioned on the IPM module, simplifying the operation and adjustment process. The operator does not need to perform tedious manual adjustments, but only needs to control the positioning device through the control system to achieve precise transport operations. The first reserved clamp 1212 and the third reserved clamp 1222 can be installed with clamps with more functions as needed to adapt to different types of IPM modules or transport needs.

[0051] During the specific implementation of the present invention, the first rotating jaw 1211 and the first reserved jaw 1212 of the first double-material jaw 121 are located at the starting position, ready to grab the IPM module, the third insulation jaw 1221 and the third reserved jaw 1222 of the third double-material jaw 122 are also located at the starting position, ready for transportation, and the second grabbing jaw 1111 of the second single-material jaw 111 and the fourth grabbing jaw 1121 of the fourth single-material jaw 112 are also ready for grabbing.

[0052] The first rotating clamp 1211 is driven by the clamp motor 6 and moves along the clamp track 5. The rotating clamp 12113 is rotated by the rotating motor 12111 and the rotating shaft 12112 to accurately clamp the first IPM module. The second grabbing clamp 1111 and the fourth grabbing clamp 1121 clamp the second and fourth IPM modules respectively. At the same time, the third insulation clamp 1221 clamps the third IPM module.

[0053] The transport motor 22 is started, and the four-station transport clamp 1 is driven to move along the horizontal moving track 21 through the horizontal sliding device 13 to transport the clamped IPM module to the target position. During the transport process, the thermal insulation heating cover 12212 of the third thermal insulation clamp 1221 can keep the temperature of the clamped IPM module stable to meet specific requirements.

[0054] When the transporting clamp reaches the target position, the clamp motor 6 drives the clamp to move along the clamp track 5 again to release the IPM module. The positioning device 8 works on the second material grabbing clamp 1111 and the fourth material grabbing clamp 1121 to ensure that the IPM module is accurately placed.

[0055] After completing one transport, the four-station transport clamp 1 returns to the starting position through the horizontal sliding device 13 to prepare for the next transport.

[0056] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to in detail.

[0057] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An IPM module multi-station synchronous transport mechanism, characterized by: The invention comprises a four-station transport clamp (1), a transport track (2) and a support frame (3); the four-station transport clamp (1) comprises a single-station clamp (11), a double-station clamp (12) and a horizontal sliding device (13); the bottom of the transport track (2) is mounted on the support frame (3); the horizontal sliding device (13) is mounted on the back of the double-station clamp (12) and the single-station clamp (11); the transport track (2) comprises a horizontal moving track (21) and a transport motor (22); the transport motor (22) is mounted on the top of the double-station clamp (12) and the single-station clamp (11); and the double-station clamp (12) and the single-station clamp (11) are both mounted on the horizontal moving track (21).

2. The IPM module multi-station synchronous transport mechanism according to claim 1, characterized in that: The double-station clamp (12) comprises a first double-material clamp (121) and a third double-material clamp (122), and the backs of the first double-material clamp (121) and the third double-material clamp (122) are connected to a horizontal moving track (21) via a horizontal sliding device (13); The single-station clamp (11) comprises a second single-material clamp (111) and a fourth single-material clamp (112), and the backs of the second single-material clamp (111) and the fourth single-material clamp (112) are connected to a horizontal moving track (21) through a horizontal sliding device (13).

3. The IPM module multi-station synchronous transport mechanism according to claim 2, characterized in that: The first double-material clamp (121) comprises a clamp mounting plate (4), a first rotating clamp (1211) and a first reserved clamp (1212), wherein the first rotating clamp (1211) and the first reserved clamp (1212) are both mounted on the clamp mounting plate (4), and the back of the clamp mounting plate (4) is connected to a horizontal movable track (21) via a horizontal sliding device (13).

4. The IPM module multi-station synchronous transport mechanism according to claim 2, characterized in that: The third double-material clamp (122) comprises a clamp mounting plate (4), a third heat-insulating clamp (1221) and a third reserved clamp (1222), wherein the third heat-insulating clamp (1221) and the third reserved clamp (1222) are both mounted on the clamp mounting plate (4), and the back of the clamp mounting plate (4) is connected to the horizontal movable track (21) via a horizontal sliding device (13).

5. The IPM module multi-station synchronous transport mechanism according to claim 2, characterized in that: The second single-material clamp (111) comprises a clamp mounting plate (4) and a second material grabbing clamp (1111), wherein the second material grabbing clamp (1111) is mounted on the clamp mounting plate (4), and the back of the clamp mounting plate (4) is connected to a horizontal movable track (21) via a horizontal sliding device (13).

6. The IPM module multi-station synchronous transport mechanism according to claim 2, characterized in that: The fourth single-material clamp (112) comprises a clamp mounting plate (4) and a fourth material grabbing clamp (1121), wherein the fourth material grabbing clamp (1121) is mounted on the clamp mounting plate (4), and the back of the clamp mounting plate (4) is connected to the horizontal movable track (21) via a horizontal sliding device (13).

7. The IPM module multi-station synchronous transport mechanism according to claim 3, 4, 5 or 6, characterized in that: The first rotating clamp (1211), the first reserved clamp (1212), the second material grabbing clamp (1111), the third heat-insulating clamp (1221), the third reserved clamp (1222) and the fourth material grabbing clamp (1121) all include a clamp track (5) and a clamp motor (6); the clamp motor (6) is mounted at the rear end of the clamp track (5); and the clamp motor (6) and the clamp track (5) are both mounted on a clamp mounting plate (4).

8. The IPM module multi-station synchronous transport mechanism according to claim 7, characterized in that: The first rotating clamp (1211) comprises a rotating motor (12111), a rotating shaft (12112) and a rotating clamp (12113), wherein the rotating clamp (12113) is mounted at the bottom of the rotating shaft (12112), the rotating motor (12111) is connected to the rotating shaft (12112), and the rotating shaft (12112) is mounted on the clamp track (5) of the first rotating clamp (1211).

9. The IPM module multi-station synchronous transport mechanism according to claim 7, characterized in that: The third heat-insulating clamping jaw (1221) comprises a heat-insulating mounting plate (12211), a heat-insulating heating cover (12212) and a heat-insulating clamping jaw (12213), wherein the heat-insulating clamping jaw (12213) is mounted on the bottom of the heat-insulating heating cover (12212), and the heat-insulating heating cover (12212) is connected to the clamping jaw track (5) of the third heat-insulating clamping jaw (1221) via the heat-insulating mounting plate (12211).

10. The IPM module multi-station synchronous transport mechanism according to claim 7, characterized in that: The first reserved clamping jaw (1212), the third reserved clamping jaw (1222), the second material grabbing clamping jaw (1111) and the fourth material grabbing clamping jaw (1121) all include a clamping jaw installation position (7), and the sides of the second material grabbing clamping jaw (1111) and the fourth material grabbing clamping jaw (1121) are both installed with positioning devices (8).

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