Single-shaft rewinding machine
Through the design of limit rings and cleaning parts, the problem of impurities accumulation on the surface of the rewinder is solved, portable cleaning and timely fault detection are realized, and the reliability and maintenance convenience of the single-axis rewinder are improved.
Patent Information
- Application Number
- CN202422147677.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-03
AI Technical Summary
During use, the rewinder will be contaminated with impurities such as dust and paper scraps, resulting in inflexible rotation or stuck. The existing single-axis rewinder will be disassembled for cumbersome and difficult to detect faults in a timely manner.
The limit ring and cleaning parts are designed to allow portable cleaning of the reel surface, and the viewing components are provided to facilitate the observation of internal components and simplify maintenance.
The portable cleaning of the reel is achieved, extending the service life, and detecting faults in a timely manner to avoid sudden downtime or performance degradation of equipment.
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Figure CN223291946U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of single-shaft rewinding machines, in particular to a single-shaft rewinding machine. Background Art
[0002] A single-shaft rewinder is a machine specifically designed to rewind roll-shaped materials. It features only one rewinding shaft. This type of machine is widely used in various industries, including the production of thermally conductive insulating tapes.
[0003] First, place the large roll of thermally conductive insulating tape on the rewinding shaft of the single-axis rewinder and prepare to start the rewinding process. During the rewinding process, the single-axis rewinder will adjust the tension of the tape through its tension control device to ensure that the material is stretched evenly during the rewinding process to avoid uneven tightness. The rewinding shaft of the single-axis rewinder will pull the tape for rewinding for subsequent processing.
[0004] However, in the process of implementing the technical solutions of the embodiments of the present application, the inventors of the present application discovered that the above technology has at least the following technical problems:
[0005] The rewinding shaft will inevitably be contaminated with dust, paper scraps and other impurities during use. The operator cannot clean the surface of the rewinding shaft in a portable manner. These impurities will accumulate on the rewinding shaft for a long time, causing it to rotate inflexibly or even get stuck.
[0006] The internal components of the main machine need to be disassembled regularly for inspection and maintenance. However, existing single-axis rewinders are usually set up in one piece, and the disassembly process is relatively cumbersome. Some early faults or abnormal conditions may be ignored. These hidden faults will gradually accumulate, eventually leading to sudden shutdown of the equipment or a significant decline in performance. Utility Model Content
[0007] The embodiment of the present application provides a single-axis rewinding machine, which solves the technical problem in the prior art that the rewinding shaft will inevitably be contaminated with impurities such as dust and paper scraps during use, and the operator cannot carry out portable cleaning of the surface of the rewinding shaft. These impurities will accumulate on the rewinding shaft for a long time, resulting in inflexible rotation or even jamming. The embodiment of the present application enables the operator to carry out portable cleaning of the outer surface of the rewinding shaft, thereby improving the service life of the rewinding shaft; the embodiment of the present application solves the technical problem in the prior art that the internal components of the machine need to be disassembled regularly for inspection and maintenance, while the existing single-axis rewinding machine is usually set up in one piece, and the disassembly process is relatively cumbersome. Some early faults or abnormal conditions may be ignored. These hidden faults will gradually accumulate, and eventually lead to sudden shutdown of the equipment or a significant decline in performance. The embodiment of the present application enables the operator to directly observe the usage of the internal components, so that the operator can detect faults and abnormal conditions in time.
[0008] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0009] The utility model discloses a single-shaft rewinding machine, comprising a single-shaft rewinding machine body, wherein the single-shaft rewinding machine body comprises a main machine, a rewinding shaft and a support seat;
[0010] A base having a lower base and an upper base, wherein the lower base is welded to one side of the main unit, and the upper base is welded to the center of the top surface of the lower base;
[0011] A base hole, the base hole being arranged on one side of the base;
[0012] Bumps, the two groups of bumps are symmetrically welded on one side of the top surface of the upper seat;
[0013] A limiting ring having a groove, wherein the limiting ring is arranged on one side of the top surface of the upper seat, and the groove is arranged on a side opposite to the protrusion;
[0014] The protrusion is inserted into the groove, and the bottom surface of the limiting ring is in contact with one side of the top surface of the upper seat;
[0015] A cleaning member, the cleaning member being adhesively fixed to one side of the inner wall of the limiting ring, and the cleaning member being in contact with the outer surface of the rewinding shaft;
[0016] A limiting hole, the limiting hole being arranged on one side of the limiting ring;
[0017] a connecting plate having a first connecting hole and a second connecting hole, wherein the connecting plate is arranged on one side of the base, and the first connecting hole and the second connecting hole are arranged on one side of the connecting plate;
[0018] a rotating shaft, arranged inside the second connecting hole and the base hole;
[0019] A first bolt is arranged inside the first connecting hole and the limiting hole;
[0020] Wherein, the connecting plate is movably connected to the base hole through the rotating shaft and the second connecting hole, and the first bolt is threadedly connected to the first connecting hole and the limiting hole.
[0021] As a preferred technical solution of the present invention, the protrusion is cylindrical, the size of the protrusion is the same as that of the groove, and the limiting ring is connected to the upper seat by a buckle via the protrusion and the groove.
[0022] As a preferred technical solution of the present invention, the base hole, the second connecting hole and the rotating shaft have the same size, the first connecting hole is threaded, and the first bolt is a hexagon socket bolt.
[0023] As a preferred technical solution of the present invention, the limiting ring and the cleaning member are movably connected to one side of the outer surface of the rewinding shaft, and the cleaning member is a nylon bristle.
[0024] As a preferred technical solution of the present invention, an observation component is provided on the other side of the host, and the observation component includes:
[0025] A mounting plate having a mounting hole, wherein the mounting plate is arranged on the other side of the host, and the mounting hole is arranged on one side of the mounting plate;
[0026] A mounting groove, the mounting groove being provided on one side of the mounting plate;
[0027] A window frame having a window hole, the window frame being arranged on one side of the mounting groove, the window frame being fitted with the mounting plate, and the window hole being arranged on one side of the window frame;
[0028] The mounting groove and the window frame have the same size, the window hole and the mounting hole are arranged at corresponding positions, and the window hole and the mounting hole are arranged in parallel;
[0029] an observation window, the observation window being arranged inside the window frame;
[0030] a second bolt, the second bolt being arranged inside the window hole and the mounting hole;
[0031] Wherein, the window frame is threadedly connected with the mounting hole through the second bolt, the window hole and the mounting hole.
[0032] As a preferred technical solution of the present invention, the mounting groove, the window frame and the observation window are arranged in a rectangular shape, the observation window is made of glass, and the observation window is fixedly connected to the inner wall of the window frame.
[0033] As a preferred technical solution of the present invention, the mounting holes are arranged in four groups, the window holes are arranged in four groups, the mounting holes and the window holes are built with threads, and the second bolts are cross-hole bolts.
[0034] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:
[0035] Since a limiting ring is installed on the rewinding shaft and a cleaning piece is provided on the inner wall of the limiting ring, the user only needs to slide the limiting ring left and right on the rewinding shaft to perform portable cleaning of the rewinding shaft. Therefore, it effectively solves the technical problem that the rewinding shaft in the prior art will inevitably be contaminated with dust, paper scraps and other impurities during use, and the operator cannot perform portable cleaning on the surface of the rewinding shaft. These impurities will accumulate on the rewinding shaft for a long time, resulting in inflexible rotation or even jamming. Therefore, the operator can be made to portable clean the outer surface of the rewinding shaft, thereby improving the service life of the rewinding shaft.
[0036] Since an observation component is provided on the outer surface of the main machine, the operator can directly observe the usage of the internal components through the observation window without disassembling the main machine. Therefore, it effectively solves the technical problem that the internal components of the machine in the prior art need to be regularly disassembled for inspection and maintenance, and the existing single-axis rewinding machine is usually set up in one piece, and the disassembly process is relatively cumbersome. This enables the operator to directly observe the usage of the internal components, allowing the operator to discover faults and abnormal conditions in time. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0038] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0039] Figure 2 This utility model Figure 1 A magnified view of part A;
[0040] Figure 3 This is a disassembled and enlarged view of the local structure of the limit ring in the utility model;
[0041] Figure 4 This is a cross-sectional view of the local structure of the limit ring of the utility model;
[0042] Figure 5 This is a disassembled diagram of the local structure of the window frame of the present invention;
[0043] Figure 6 This utility model Figure 1 A magnified view of part B;
[0044] Figure 7 This utility model Figure 5 Magnified view of part C;
[0045] In the figure: 1. Single-axis rewinder body; 2. Main machine; 3. Rewinding shaft; 4. Support seat; 5. Base; 501. Lower seat; 502. Upper seat; 6. Base hole; 7. Bump; 8. Limiting ring; 801. Groove; 9. Cleaning part; 10. Limiting hole; 11. Connecting plate; 111. First connecting hole; 112. Second connecting hole; 12. Rotating shaft; 13. First bolt; 14. Observation assembly; 15. Mounting plate; 151. Mounting hole; 16. Mounting slot; 17. Window frame; 171. Window hole; 18. Observation window; 19. Second bolt. DETAILED DESCRIPTION
[0046] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.
[0047] In the drawings, the same reference numerals all refer to the same components. Example
[0048] like Figure 1-7 As shown, the utility model provides a single-shaft rewinding machine, including a single-shaft rewinding machine body 1, the single-shaft rewinding machine body 1 includes a main machine 2, a rewinding shaft 3 and a support base 4;
[0049] The base 5 has a lower base 501 and an upper base 502 . The lower base 501 is welded to one side of the main body 2 , and the upper base 502 is welded to the center of the top surface of the lower base 501 .
[0050] Base hole 6, base hole 6 is provided on one side of the base 5;
[0051] Bumps 7, two groups of bumps 7 are symmetrically welded on one side of the top surface of the upper seat 502;
[0052] The limiting ring 8 has a groove 801. The limiting ring 8 is arranged on one side of the top surface of the upper seat 502, and the groove 801 is arranged on the side opposite to the protrusion 7;
[0053] The protrusion 7 is inserted into the groove 801, and the bottom surface of the limiting ring 8 is in contact with one side of the top surface of the upper seat 502;
[0054] The cleaning member 9 is adhesively fixed to one side of the inner wall of the limiting ring 8, and the cleaning member 9 is in contact with the outer surface of the rewinding shaft 3;
[0055] The limiting hole 10 is provided on one side of the limiting ring 8;
[0056] The connecting plate 11 has a first connecting hole 111 and a second connecting hole 112. The connecting plate 11 is disposed on one side of the base 5. The first connecting hole 111 and the second connecting hole 112 are disposed on one side of the connecting plate 11.
[0057] The rotating shaft 12 is arranged inside the second connecting hole 112 and the base hole 6;
[0058] The first bolt 13 is provided inside the first connecting hole 111 and the limiting hole 10;
[0059] The connecting plate 11 is movably connected to the base hole 6 through the rotating shaft 12 and the second connecting hole 112 , and the first bolt 13 is threadedly connected to the first connecting hole 111 and the limiting hole 10 .
[0060] Specifically, such as Figure 1-7 As shown, the base 5 is used to install the rewinding shaft 3 on the main machine 2, the upper seat 501 is used to install the rewinding shaft 3, the protrusion 7 and the groove 801 are used to snap the limiting ring 8 to one side of the upper seat 501, the limiting ring 8 is used to install the cleaning member 9, the cleaning member 9 is used to clean the outer surface of the rewinding shaft 3, the base 5 hole and the second connecting hole 112 are used to insert the rotating shaft 12, the rotating shaft 12 is used to movably connect the connecting plate 11 to the base 5 hole, so that the connecting plate 11 can rotate the rotating shaft 12 as the axis, the limiting hole 10 and the first connecting hole 1 11 is used to insert the first bolt 13, and the first bolt 13 is used to thread the connecting plate 11 onto the limiting ring 8. After cleaning, the operator can align the groove 801 on the bottom surface of the limiting ring 8 with the protrusion 7 on the top surface of the upper seat 501 and insert it, and after the upper seat 501 is fitted with the limiting ring 8, rotate the connecting plate 11 upward along the rotating shaft 12 until the first connecting hole 111 is aligned with the limiting hole 10, and then insert the first bolt 13 into the first connecting hole 111 and the limiting hole 10, so that the limiting ring 8 can be fixed on the surface of the upper seat 501.
[0061] The protrusion 7 is cylindrical and has the same size as the groove 801 . The limiting ring 8 is snap-connected to the upper seat 502 via the protrusion 7 and the groove 801 .
[0062] Specifically, such as Figure 1-7 As shown, since the projection 7 and the groove 801 are of the same size, a tight fit is ensured between the connecting parts, reducing looseness or gaps caused by size mismatch. Through the snap connection, the retaining ring 8 can be firmly fixed to the upper seat 502, and is not easy to fall off or loosen, thereby improving the stability of the overall structure.
[0063] The base hole 6 and the second connecting hole 112 have the same size as the rotating shaft 12 . The first connecting hole 111 has a thread built into it, and the first bolt 13 is a hexagon socket bolt.
[0064] Specifically, such as Figure 1-7 As shown, the first connecting hole 111 has a built-in thread, which can be used in conjunction with the first bolt 13 to achieve a more secure connection. The threaded connection is self-locking, can resist vibration and impact, and prevent the bolt from loosening, thereby ensuring the durability and stability of the connection.
[0065] The limiting ring 8 and the cleaning member 9 are movably connected to one side of the outer surface of the rewinding shaft 3, and the cleaning member 9 is a nylon brush.
[0066] Specifically, such as Figure 1-7 As shown, the nylon bristles have high wear resistance, elasticity and tensile strength, and can better clean surfaces and details. At the same time, the nylon bristles are moderately soft, which can effectively clean while avoiding damage to the cleaning object. The cleaning member 9 is movably connected to the rewinding shaft 3 and can slide left and right along the rewinding shaft to ensure that the target area can be fully covered and deeply cleaned during the cleaning process, thereby improving cleaning efficiency and quality.
[0067] On the other side of the host 2 is provided an observation component 14, which includes:
[0068] A mounting plate 15 having a mounting hole 151, the mounting plate 15 being disposed on the other side of the host 2, and the mounting hole 151 being disposed on one side of the mounting plate 15;
[0069] Mounting slot 16, the mounting slot 16 is provided on one side of the mounting plate 15;
[0070] The window frame 17 has a window hole 171. The window frame 17 is arranged on one side of the mounting groove 16. The window frame 17 is in contact with the mounting plate 15. The window hole 171 is arranged on one side of the window frame 17.
[0071] The mounting groove 16 and the window frame 17 have the same size, the window hole 171 and the mounting hole 151 are arranged at corresponding positions, and the window hole 171 and the mounting hole 151 are arranged parallel to each other;
[0072] Observation window 18, observation window 18 is arranged inside the window frame 17;
[0073] A second bolt 19, which is disposed inside the window hole 171 and the mounting hole 151;
[0074] The window frame 17 is threadedly connected to the mounting hole 151 through the second bolt 19 and the window hole 171 .
[0075] Specifically, such as Figure 1-7 As shown, the mounting plate 15 and the mounting groove 16 are used to install the window frame 17, the window frame 17 is used to set the observation window 18, the observation window 18 is used to allow the operator to portablely observe the internal components of the host 2, the mounting hole 151 and the window hole 171 are used to install the second bolt 19, and the second bolt 19 is used to fix the window frame 17 in the mounting hole 151 on the mounting plate.
[0076] The mounting groove 16 , the window frame 17 and the observation window 18 are arranged in a rectangular shape. The observation window 18 is made of glass and is fixedly connected to the inner wall of the window frame 17 .
[0077] Specifically, such as Figure 1-7 As shown, the rectangular structure has good stability, can withstand greater pressure and tension, and is not prone to deformation. Therefore, the installation groove 16, the window frame 17 and the observation window 18 are arranged in a rectangular shape, which helps to improve the stability of the overall structure.
[0078] The mounting holes 151 are arranged in four groups, and the window holes 171 are arranged in four groups. The mounting holes 151 and the window holes 171 are internally threaded, and the second bolts 19 are cross-hole bolts.
[0079] Specifically, such as Figure 1-7 As shown, the arrangement of four sets of mounting holes 151 and four sets of window holes 171 allows the window frame to be fixed at multiple points, thereby enhancing the stability of the overall structure. This multi-point fixing method effectively distributes the force and reduces deformation or damage caused by excessive force at a single point. The mounting holes 151 and window holes 171 are internally threaded, matching the threads of the second bolt 19, forming a secure threaded connection. This connection is self-locking, resists vibration and loosening, and ensures a tight connection and long-term stability between the components.
[0080] During use: remove the first bolt 13 from the first connecting hole 111 and the limiting hole 10, and then rotate the connecting plate 11 downward with the rotating shaft 12 as the axis, the limiting ring 8 and the upper seat 501 will be disconnected, and then the limiting ring 8 is slid left and right along the rewinding shaft 3, and the groove 801 will also be removed from the outside of the protrusion 7. Since the cleaning member 9 is in contact with the rewinding shaft 3, when the limiting ring 8 slides left and right, the cleaning member 9 will also rub against the outer surface of the rewinding shaft 3, so that the rewinding shaft 3 can be cleaned portablely.
[0081] Through the observation window 18, the use of the internal components can be directly observed, allowing the operator to discover faults and abnormal conditions in a timely manner.
[0082] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A single-shaft rewinding machine, comprising a single-shaft rewinding machine body (1), characterized in that: The single-shaft rewinding machine body (1) comprises a main machine (2), a rewinding shaft (3) and a support base (4); A base (5) having a lower base (501) and an upper base (502), wherein the lower base (501) of the base (5) is welded to one side of the main unit (2), and the upper base (502) is welded to the center of the top surface of the lower base (501); A base hole (6), the base hole (6) being arranged on one side of the base (5); Bumps (7), the two groups of bumps (7) are symmetrically welded on one side of the top surface of the upper seat (502); A limiting ring (8) having a groove (801), wherein the limiting ring (8) is arranged on one side of the top surface of the upper seat (502), and the groove (801) is arranged on the side opposite to the protrusion (7); The protrusion (7) is inserted into the groove (801), and the bottom surface of the limiting ring (8) is in contact with one side of the top surface of the upper seat (502); A cleaning member (9), the cleaning member (9) being adhesively fixed to one side of the inner wall of the limiting ring (8), and the cleaning member (9) being in contact with the outer surface of the rewinding shaft (3); A limiting hole (10), the limiting hole (10) being arranged on one side of the limiting ring (8); a connecting plate (11) having a first connecting hole (111) and a second connecting hole (112), wherein the connecting plate (11) is arranged on one side of the base (5), and the first connecting hole (111) and the second connecting hole (112) are arranged on one side of the connecting plate (11); A rotating shaft (12) is arranged inside the second connecting hole (112) and the base hole (6); A first bolt (13) is arranged inside the first connecting hole (111) and the limiting hole (10); The connecting plate (11) is movably connected to the base hole (6) via the rotating shaft (12) and the second connecting hole (112), and the first bolt (13) is threadedly connected to the first connecting hole (111) and the limiting hole (10).
2. A single-axis rewinding machine according to claim 1, characterized in that: The protrusion (7) is cylindrical in shape, and the size of the protrusion (7) is the same as that of the groove (801). The limiting ring (8) is snap-connected to the upper seat (502) via the protrusion (7) and the groove (801).
3. The single-axis rewinding machine according to claim 1, characterized in that: The base hole (6), the second connecting hole (112) and the rotating shaft (12) have the same size, the first connecting hole (111) is internally threaded, and the first bolt (13) is a hexagon socket bolt.
4. The single-axis rewinding machine according to claim 1, characterized in that: The limiting ring (8) and the cleaning member (9) are movably connected to one side of the outer surface of the rewinding shaft (3); the cleaning member (9) is a nylon brush.
5. The single-shaft rewinding machine according to claim 1, characterized in that: An observation component (14) is provided on the other side of the host (2), and the observation component (14) includes: A mounting plate (15) having a mounting hole (151), wherein the mounting plate (15) is arranged on the other side of the host (2), and the mounting hole (151) is arranged on one side of the mounting plate (15); A mounting groove (16), the mounting groove (16) being provided on one side of the mounting plate (15); A window frame (17) having a window hole (171), the window frame (17) being arranged on one side of the mounting groove (16), the window frame (17) being fitted with the mounting plate (15), and the window hole (171) being arranged on one side of the window frame (17); The mounting groove (16) and the window frame (17) have the same size, the window hole (171) and the mounting hole (151) are arranged at corresponding positions, and the window hole (171) and the mounting hole (151) are arranged in parallel; an observation window (18), the observation window (18) being arranged inside the window frame (17); a second bolt (19), the second bolt (19) being arranged inside the window hole (171) and the mounting hole (151); The window frame (17) is threadedly connected to the mounting hole (151) via a second bolt (19), the window hole (171), and the mounting hole (151).
6. The single-shaft rewinding machine according to claim 5, characterized in that: The mounting groove (16), the window frame (17) and the observation window (18) are arranged in a rectangular shape. The observation window (18) is made of glass and is fixedly connected to the inner wall of the window frame (17).
7. The single-shaft rewinding machine according to claim 5, characterized in that: The mounting holes (151) are arranged in four groups, and the window holes (171) are arranged in four groups. The mounting holes (151) and the window holes (171) are internally threaded, and the second bolts (19) are cross-hole bolts.