Dyed cloth leveling device
By introducing a position correction mechanism into the dyeing cloth leveling device, and automatically adjusting the fabric position using components such as electric push rods and soft rubber rollers, the folding problem caused by offset during the transmission process is solved and the leveling effect is improved.
Patent Information
- Application Number
- CN202422743791.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The existing dyed cloth leveling devices are prone to position deviation during the transmission process, resulting in the fabric being easily folded when it is flattened, affecting the leveling effect.
The position correction mechanism is adopted, including the first electric push rod, the second electric push rod, the soft rubber roller and the pressure sensor. The key controller works together to automatically adjust the fabric position to ensure that it does not deviate during the transmission process.
Effectively prevent the dyed fabric from being flattened due to position deviation during the transport process, improving the leveling effect and ensuring the flattening surface.
Smart Images

Figure CN223291992U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dyed cloth leveling, in particular to a dyed cloth leveling device. Background Art
[0002] Dyed cloth leveling refers to the leveling of wrinkles and uneven areas produced during the dyeing process to make the surface smoother and flatter, thereby improving the quality and appearance of the fabric. In order to improve the quality of dyed cloth products, improve the user experience of dyed cloth, and facilitate subsequent processing, it is necessary to use corresponding leveling devices to level the dyed cloth.
[0003] According to the utility model of authorization announcement No. CN215856802U, a polyester dyed cloth leveling device is disclosed. Although the leveling device is equipped with a cleaning mechanism that can quickly clean the dyed cloth body, the No. 1 cleaning brush and No. 2 cleaning brush, the electric telescopic rod and the electric slide rail can drive the cleaning brush to move to the appropriate position to clean the impurities adhered to the surface of the dyed cloth body, and no staff is required to clean it, which is convenient for staff to use. The entire device has a simple structure and is easy to operate, which increases the applicability of the entire leveling device. However, the dyed cloth is prone to position deviation during the transmission process, and the dyed cloth with a position deviation is prone to folding when being flattened. There is a lack of a position correction structure during the transmission of the cloth, which causes the offset cloth to be easily folded when being flattened, affecting the final leveling effect of the cloth. To this end, we provide a dyed cloth leveling device to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to make up for the deficiencies of the prior art and to provide a dyed cloth leveling device.
[0005] To achieve the above object, the present invention provides the following technical solution: a dyed cloth leveling device, comprising a support frame, a dyed cloth body is arranged above the support frame, and a position correction mechanism is arranged inside the support frame;
[0006] The position correction mechanism includes four first electric push rods, the telescopic end of each first electric push rod is fixedly connected to the moving frame, the inner top wall of each moving frame is fixedly connected to the second electric push rod, the inner bottom wall of each moving frame is fixedly connected to the first support, the telescopic end of each second electric push rod is fixedly connected to the second support, the inner wall of each first support is rotatably connected to the first soft rubber roller, and the inner wall of each second support is rotatably connected to the second soft rubber roller. The left side of the support frame is fixedly connected to a button controller, and the inner side wall of the support frame is fixedly connected to four fixed cylinders, the outer side of each fixed cylinder is provided with a baffle, the interior of each fixed cylinder is slidably connected to a push rod, the inner wall of each fixed cylinder is fixedly connected to a pressure sensor, and the interior of each fixed cylinder is provided with a return spring.
[0007] Furthermore, the bottom surface of the dyed cloth body is in contact with the inner bottom wall of the support frame, the outer surface of each of the first electric push rods is fixedly connected to the inner wall of the support frame, the outer surface of each of the second supports is in contact with the inner wall of the movable frame, the outer surface of each of the first soft rubber rollers is in contact with the bottom surface of the dyed cloth body, and the end of each of the push rods away from the fixed cylinder is fixedly connected to the outer surface of the baffle, and the two ends of each of the return springs are respectively in contact with the end of the push rod away from the baffle and the outer surface of the pressure sensor, and the two side surfaces of the support frame are fixedly connected to a U-shaped frame, and the inner top wall of the U-shaped frame is fixedly connected to an electric telescopic rod.
[0008] Furthermore, the telescopic end of the electric telescopic rod is fixedly connected to a movable plate, and the interior of the movable plate is slidably connected to four guide rods.
[0009] Furthermore, a leveling plate is provided below the movable plate, and an electric heating plate is fixedly connected to the bottom surface of the leveling plate. The bottom end of each guide rod is fixedly connected to the upper surface of the leveling plate, and the four first electric push rods, four second electric push rods, four pressure sensors, electric telescopic rods and electric heating plates are all electrically connected to the button controller through wires.
[0010] Furthermore, a buffer spring is sleeved on the outer surface of each guide rod, and two ends of each buffer spring are in contact with the bottom surface of the movable plate and the upper surface of the screed plate respectively.
[0011] Furthermore, two groups of support columns are fixedly connected to the bottom surface of the support frame, and the bottom ends of each group of support columns are fixedly connected to two support seats.
[0012] Furthermore, two support rods are fixedly connected to the inner wall of the support frame, and the outer surface of each support rod is rotatably connected to an auxiliary roller.
[0013] Compared with the existing technology, this dyed cloth leveling device has the following beneficial effects:
[0014] The utility model can convey the dyed cloth on the support frame through the mutual cooperation of the support frame, the dyed cloth body, the first electric push rod, the fixed cylinder, the button controller, the moving frame, the second electric push rod, the second support, the second soft rubber roller, the first support, the first soft rubber roller, the baffle, the push rod, the pressure sensor and the return spring. When the dyed cloth body deviates relative to the support frame, the dyed cloth body squeezes the baffle at the corresponding position, and the corresponding pressure sensor can be squeezed by the return spring, and then the button controller will control the second electric push rod opposite the baffle to be energized and extended until the corresponding second soft rubber roller and the first soft rubber roller clamp the opposite side of the deviated dyed cloth body. After that, the button controller will control the corresponding first electric push rod to shorten until the deflection of the dyed cloth body is corrected, and the previous pressure sensor is no longer squeezed, thereby correcting the transmission deviation of the dyed cloth body relative to the support frame to increase the flattening effect of the dyed cloth body, avoiding the problem that the deviated cloth is easily folded when being flattened and flattened due to the lack of a position correction structure during cloth transmission, thereby affecting the final flattening effect of the cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the three-dimensional dyed cloth leveling device of the utility model;
[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the support frame of the utility model;
[0017] Figure 3 This is a schematic diagram of the three-dimensional structure of the first electric push rod of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of a fixed cylinder cut into three dimensions according to the present invention;
[0019] Figure 5 It is a schematic diagram of the three-dimensional structure of the movable plate of the utility model.
[0020] In the figure: 1. Support frame; 2. Dyeing cloth; 3. Position correction mechanism; 301. First electric push rod; 302. Fixed cylinder; 303. Key controller; 304. Moving frame; 305. Second electric push rod; 306. Second support; 307. Second soft rubber roller; 308. First support; 309. First soft rubber roller; 310. Baffle; 311. Push rod; 312. Pressure sensor; 313. Return spring; 4. U-shaped frame; 5. Electric telescopic rod; 6. Moving plate; 7. Guide rod; 8. Screed plate; 9. Electric heating plate; 10. Buffer spring; 11. Support column; 12. Support seat; 13. Support rod; 14. Auxiliary roller. DETAILED DESCRIPTION
[0021] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0022] This embodiment provides a dyed cloth leveling device, which is used for leveling dyed cloth and has a position correction function during cloth conveyance. It can effectively prevent the dyed cloth from being flattened and folded due to position deviation during conveyance, thereby increasing the leveling effect of the dyed cloth.
[0023] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 5 , a dyed cloth leveling device includes a support frame 1, a dyed cloth body 2 is arranged above the support frame 1, and a position correction mechanism 3 is arranged inside the support frame 1. The position correction mechanism 3 includes four first electric push rods 301, the telescopic end of each first electric push rod 301 is fixedly connected to a moving frame 304, and the inner top wall of each moving frame 304 is fixedly connected to a second electric push rod 305. The bottom surface of the dyed cloth body 2 contacts the inner bottom wall of the support frame 1. The outer surface of each first electric push rod 301 is fixedly connected to the inner wall of the support frame 1, and the two side surfaces of the support frame 1 are commonly fixedly connected to a U-shaped frame 4, and the inner top wall of the U-shaped frame 4 is fixedly connected to an electric telescopic rod 5. By providing the U-shaped frame 4, the electric telescopic rod 5 and the leveling structure below it can be carried. By providing the electric telescopic rod 5, it can be extended and retracted after power is turned on, thereby controlling the height of the leveling structure below it.
[0024] Reference Figure 1 、 Figure 3 and Figure 5 The inner bottom wall of each moving frame 304 is fixedly connected to the first support 308, the telescopic end of each second electric push rod 305 is fixedly connected to the second support 306, the outer surface of each second support 306 is in contact with the inner wall of the moving frame 304, the telescopic end of the electric telescopic rod 5 is fixedly connected to the moving plate 6, and the internal sliding connection of the moving plate 6 is four guide rods 7. By providing the moving plate 6 and the guide rods 7, the guide rods 7 can slide up and down inside the moving plate 6, thereby controlling the position of the leveling structure below the moving plate 6 relative to the moving plate 6.
[0025] Reference Figure 1 、 Figure 3 and Figure 5The inner wall of each first support 308 is rotatably connected to a first soft rubber roller 309, and the inner wall of each second support 306 is rotatably connected to a second soft rubber roller 307. The outer surface of each first soft rubber roller 309 is in contact with the bottom surface of the dyed cloth 2. A leveling plate 8 is provided below the movable plate 6. The bottom surface of the leveling plate 8 is fixedly connected to an electric heating plate 9. The bottom end of each guide rod 7 is fixedly connected to the upper surface of the leveling plate 8. By providing the leveling plate 8, the electric heating plate 9 can be stably loaded, and the electric heating plate 9 can generate heat after being energized, thereby increasing the effect of leveling the dyed cloth 2 when the electric heating plate 9 cooperates with the support frame 1 to level the dyed cloth 2.
[0026] Reference Figure 1 、 Figure 2 、 Figure 4 and Figure 5 The left side of the support frame 1 is fixedly connected to a button controller 303, and the inner wall of the support frame 1 is fixedly connected to four fixed cylinders 302. The outer surface of each guide rod 7 is sleeved with a buffer spring 10, and the two ends of each buffer spring 10 are respectively in contact with the bottom surface of the movable plate 6 and the upper surface of the screed plate 8. By providing the buffer spring 10, it can be sleeved on the outer surface of the guide rod 7 and clamped between the movable plate 6 and the screed plate 8, and then when the electric telescopic rod 5 is telescoped to different lengths, the force of the screed plate 8 and the electric heating plate 9 to level the dyed cloth 2 is adjusted.
[0027] Reference Figure 1 、 Figure 2 and Figure 4 A baffle 310 is provided on the outside of each fixed cylinder 302, and a top rod 311 is slidably connected to the inside of each fixed cylinder 302. The end of each top rod 311 away from the fixed cylinder 302 is fixedly connected to the outer surface of the baffle 310. Two groups of support columns 11 are fixedly connected to the bottom surface of the support frame 1, and the bottom end of each group of support columns 11 is fixedly connected to two support seats 12. By providing the support columns 11, the support frame 1 can be lifted and stably supported. By providing the support seats 12, the supporting area of the bottom end of the support columns 11 can be increased, thereby increasing the support stability of the support frame 1.
[0028] Reference Figure 2 and Figure 4The inner wall of each fixed cylinder 302 is fixedly connected to a pressure sensor 312, and a return spring 313 is provided inside each fixed cylinder 302. The two ends of each return spring 313 are respectively in contact with the end of the top rod 311 away from the baffle 310 and the outer surface of the pressure sensor 312. The inner wall of the support frame 1 is fixedly connected to two support rods 13, and the outer surface of each support rod 13 is rotatably connected to an auxiliary roller 14. The four first electric push rods 301, the four second electric push rods 305, the four pressure sensors 312, the electric telescopic rod 5 and the electric heating plate 9 are all electrically connected to the button controller 303 through wires. By providing the support rods 13 and the auxiliary rollers 14, the auxiliary rollers 14 can rotate around the outer surface of the support rods 13, thereby padding under the dyed cloth 2 and increasing the smoothness of the dyed cloth 2 on the support frame 1 when being conveyed.
[0029] Working principle: When in use, the dyed cloth 2 is placed on the support frame 1 and the auxiliary roller 14 and transported with the external power mechanism, and the button controller 303 is operated to control the electric telescopic rod 5 to be energized and start to extend, and with the rebound of the buffer spring 10, until the electric heating plate 9 cooperates with the support frame 1 to flatten and press the dyed cloth 2 with appropriate force, the button controller 303 controls the electric heating plate 9 to be energized and start to heat up, and the transported and moving dyed cloth 2 begins to be flattened, and when the dyed cloth 2 deviates relative to the support frame 1, the dyed cloth 2 squeezes the baffle 310 at the corresponding position, and the corresponding pressure sensor 312 is squeezed by the return spring 313, and then the button controller 303 controls the second electric push rod 305 opposite the baffle 310 to be energized and extended, until the corresponding second soft rubber roller 30 7 and the first soft rubber roller 309 stably clamp the offset opposite side of the dyed cloth 2, and then the button controller 303 controls the corresponding first electric push rod 301 to shorten until the offset of the dyed cloth 2 is corrected and the previous pressure sensor 312 is no longer squeezed. At this time, the button controller 303 controls the previous second electric push rod 305 to be energized and shortened, and the previous first electric push rod 301 to be energized and extended, waiting for the subsequent correction of the offset of the dyed cloth 2, so as to correct the transmission offset of the dyed cloth 2 relative to the support frame 1 and increase the leveling effect of the dyed cloth 2. The design of the entire dyed cloth leveling device effectively solves the problem that the offset cloth is prone to folding when being flattened due to the lack of a position correction structure during cloth transmission, thereby affecting the final leveling effect of the cloth.
[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A dyed cloth leveling device, comprising a support frame (1), characterized in that: A dyed cloth body (2) is provided above the support frame (1), and a position correction mechanism (3) is provided inside the support frame (1); The position correction mechanism (3) includes four first electric push rods (301), the telescopic end of each first electric push rod (301) is fixedly connected to a moving frame (304), the inner top wall of each moving frame (304) is fixedly connected to a second electric push rod (305), the inner bottom wall of each moving frame (304) is fixedly connected to a first support (308), the telescopic end of each second electric push rod (305) is fixedly connected to a second support (306), the inner wall of each first support (308) is rotatably connected to a first soft rubber roller (309), and each The inner walls of the two supports (306) are rotatably connected to the second soft rubber roller (307), the left side of the support frame (1) is fixedly connected to the button controller (303), the inner wall of the support frame (1) is fixedly connected to four fixed cylinders (302), the outer side of each fixed cylinder (302) is provided with a baffle (310), the interior of each fixed cylinder (302) is slidably connected to a push rod (311), the inner wall of each fixed cylinder (302) is fixedly connected to a pressure sensor (312), and the interior of each fixed cylinder (302) is provided with a return spring (313).
2. The dyed cloth leveling device according to claim 1, characterized in that: The bottom surface of the dyed cloth body (2) contacts the inner bottom wall of the support frame (1), the outer surface of each first electric push rod (301) is fixedly connected to the inner wall of the support frame (1), the outer surface of each second support (306) is in contact with the inner wall of the movable frame (304), the outer surface of each first soft rubber roller (309) is in contact with the bottom surface of the dyed cloth body (2), the end of each push rod (311) away from the fixed cylinder (302) is fixedly connected to the outer surface of the baffle (310), the two ends of each return spring (313) are respectively in contact with the end of the push rod (311) away from the baffle (310) and the outer surface of the pressure sensor (312), the two side surfaces of the support frame (1) are fixedly connected to the U-shaped frame (4), and the inner top wall of the U-shaped frame (4) is fixedly connected to the electric telescopic rod (5).
3. The dyed cloth leveling device according to claim 2, characterized in that: The telescopic end of the electric telescopic rod (5) is fixedly connected to a moving plate (6), and the interior of the moving plate (6) is slidably connected to four guide rods (7).
4. The dyed cloth leveling device according to claim 3, characterized in that: A leveling plate (8) is provided below the movable plate (6), and the bottom surface of the leveling plate (8) is fixedly connected to an electric heating plate (9). The bottom end of each guide rod (7) is fixedly connected to the upper surface of the leveling plate (8). The four first electric push rods (301), the four second electric push rods (305), the four pressure sensors (312), the electric telescopic rod (5) and the electric heating plate (9) are all electrically connected to the button controller (303) via wires.
5. The dyed cloth leveling device according to claim 4, characterized in that: The outer surface of each guide rod (7) is sleeved with a buffer spring (10), and the two ends of each buffer spring (10) are in contact with the bottom surface of the moving plate (6) and the upper surface of the leveling plate (8) respectively.
6. The dyed cloth leveling device according to claim 1, characterized in that: Two groups of support columns (11) are fixedly connected to the bottom surface of the support frame (1), and the bottom end of each group of support columns (11) is fixedly connected to two support seats (12).
7. The dyed cloth leveling device according to claim 1, characterized in that: Two support rods (13) are fixedly connected to the inner wall of the support frame (1), and the outer surface of each support rod (13) is rotatably connected to an auxiliary roller (14).