Polyester yarn anti-breaking winding mechanism

Through the design of polyester wire fracture-proof buffer components and guide components, the fracture problem of polyester wire under uneven tension is solved, and the stability and production efficiency of the polyester wire winding process are improved.

CN223292056UActive Publication Date: 2025-09-02WUJIANG JINGMEIFENG IND
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Patent Information

Application Number
CN202422112223.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-09-02
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The existing polyester wire winding devices are prone to breaking the polyester wire under uneven tension or mechanical failure, and the elastic rope wears after long-term use, resulting in a decrease in the adjustment effect.

Method used

The polyester wire anti-break cushioning assembly is adopted, including a cushioning spring and a guide assembly. The elastic structure of the cushioning spring and a ball screw transmission system driven by the servo motor are used to adjust the tension of the polyester wire in real time to prevent breakage, and evenly wrap it through the guide assembly.

Benefits of technology

The tension stability of polyester wire during winding is achieved, breakage is prevented, and the service life and production efficiency of the device are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of polyester yarn winding, and particularly relates to a polyester yarn anti-breakage winding mechanism which comprises a winding device bottom plate, a polyester yarn anti-breakage buffering assembly is installed on the top of the winding device bottom plate, and a polyester yarn guiding assembly is arranged on the side of the polyester yarn anti-breakage buffering assembly. The polyester yarn anti-fracture buffering assembly comprises a bottom square block, the top of the bottom square block is fixedly connected with a buffering spring, the side of the buffering spring is provided with a first guiding rod, and the interior of the first guiding rod is slidably connected with a second guiding rod. The top end of the buffer spring is fixedly connected with a first U-shaped clamping seat; according to the utility model, the polyester yarn anti-breakage buffer assembly is arranged, so that adaptive adjustment can be performed in real time according to the tightness of the polyester yarn, adjustment is timely, and breakage caused by sudden tightening of the yarn is conveniently prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyester yarn winding, in particular to a polyester yarn anti-breakage winding mechanism. Background Art

[0002] In the textile production process, polyester yarn winding is a key step. Traditional winding devices are prone to polyester yarn breakage due to uneven tension or mechanical failure, affecting production efficiency and product quality.

[0003] In Chinese Patent 202322502347.3, the utility model relates to the field of polyester yarn manufacturing technology and discloses a polyester yarn anti-fracture winding structure. The utility model includes a turntable with two rotating rollers symmetrically arranged on the turntable. The rollers rotate through bearings embedded in the turntable, and a ball bearing is embedded in the rear end face of the turntable, and a threaded rod is embedded in the inner ring of the ball bearing. In this way, the threaded rod can rotate relative to the turntable, and the polyester yarn is interlaced and wound around the two rollers and then wound onto the polyester yarn winding drum. The utility model is to draw out the polyester yarn through the cooling and forming of the polyester yarn through the two rollers and then be wound onto the polyester yarn winding drum. When the tightness of the polyester yarn changes, the corresponding traction force will be applied to the turntable through the rollers, thereby causing the turntable to rotate accordingly.

[0004] The existing anti-break winding mechanism for polyester yarn adapts to the tension change of polyester yarn by the back-and-forth rotation of the turntable to prevent it from breaking. However, the tension must first be converted into the rotation of the turntable before it can be buffered. If the polyester yarn is not adjusted or relaxed in time, the polyester yarn is very easy to break. The existing device uses an elastic rope for buffering. Long-term back-and-forth pulling will cause the elastic rope to wear, the elasticity to decrease, and the adjustment effect will also decrease.

[0005] Therefore, in order to solve the above problems, a polyester yarn anti-breaking winding mechanism is proposed. Utility Model Content

[0006] In order to make up for the shortcomings of the existing technology, the problem of unstable wire supply in the upstream wire feeding mechanism of the existing polyester yarn during the winding process is solved, which makes the tension of the polyester yarn during the winding process unstable. When the tension is too tight and is not adjusted or relaxed in time, the polyester yarn is very likely to break.

[0007] The technical solution adopted by the present invention to solve its technical problems is as follows: the polyester yarn anti-break winding mechanism described in the present invention includes a winding device bottom plate, a polyester yarn anti-break buffer component is installed on the top of the winding device bottom plate, and a polyester yarn guide component is provided on the side of the polyester yarn anti-break buffer component, and a polyester yarn winding component is provided on the other side of the polyester yarn guide component, the polyester yarn anti-break buffer component includes a bottom block, a buffer spring is fixedly connected to the top of the bottom block, and a first guide rod is provided on the side of the buffer spring, and the first guide rod The inner part of the U-shaped bracket is slidingly connected to the second guide rod, the top of the buffer spring is fixedly connected to the first U-shaped bracket, and the inner wall of the first U-shaped bracket is fixedly connected to the first rotating shaft, and the outer part of the first rotating shaft is rotatably connected to the first rotating wheel, the side of the first U-shaped bracket is fixedly connected to the hinge, and the top of the hinge is fixedly connected to the second U-shaped bracket, the inner wall of the second U-shaped bracket is fixedly connected to the second rotating shaft, and the outer part of the second rotating shaft is rotatably connected to the second rotating wheel, and the end part of the second U-shaped bracket is threadedly connected to the fixing bolt, and the side of the bottom block is provided with a pressing bracket.

[0008] Preferably, the vertical center axis of the first U-shaped seat is arranged to coincide with the vertical center axis of the buffer spring, and the first U-shaped seat forms an elastic structure with the bottom block through the buffer spring, the second guide rod and the first guide rod form a sliding structure, and two first guide rods are symmetrically arranged about the vertical center axis of the buffer spring.

[0009] Preferably, the second rotating wheel forms a rotating structure with the second U-shaped base through the second rotating shaft, and the second U-shaped base forms a rotating structure with the first U-shaped base through a hinge, the first rotating wheel forms a rotating structure with the first rotating shaft and the first U-shaped base, and the shape of the first rotating wheel is consistent with the shape of the second rotating wheel, and the shape of the second rotating wheel is an "I" shape.

[0010] Preferably, the polyester yarn guide assembly includes a guide slot, a first servo motor is installed on the outer wall of the guide slot, and the output end of the first servo motor is fixedly connected to a ball screw, and the external thread of the ball screw is connected to a ball nut, the top of the ball nut is fixedly connected to a supporting vertical rod, and the top of the supporting vertical rod is fixedly connected to a polyester yarn guide ring.

[0011] Preferably, the ball screw forms a transmission structure through a ball nut and a supporting vertical rod, and the polyester yarn guide ring forms a sliding structure through a supporting vertical rod and a guide groove.

[0012] Preferably, the polyester yarn winding assembly includes a second servo motor, the output end of the second servo motor is fixedly connected to the winding roller, and the outer wall of the winding roller is integrally connected to the limiting block, and the external clamping connection of the limiting block is connected to the polyester yarn winding drum, one end of the winding roller is fixedly connected to the limiting baffle, and the other end of the winding roller is fixedly connected to the return spring, and the side of the return spring is fixedly connected to the limiting column, the side of the winding roller is fixedly connected to the third rotating shaft, and the end of the third rotating shaft is provided with a rotating ball, the external rotation of the rotating ball is connected to the support column, and the bottom end of the support column is clamped and connected to the limiting nail.

[0013] Preferably, the limiting column forms an elastic structure through a reset spring and a winding roller, and the winding roller forms a rotating structure through a third rotating shaft, a rotating ball and a support column.

[0014] The utility model is beneficial in that:

[0015] 1. The utility model is provided with a polyester thread anti-breakage buffer component. When the thread is loose, the buffer spring can push the first U-shaped clamping seat to move upward, increase the height difference between it and the downward pressing clamping seats on both sides, and tighten the polyester thread, so as to prevent the subsequent winding from being affected by the thread being too loose. When the thread is tight, the thread can pull the first U-shaped clamping seat to retract downward, reducing the height difference between the downward pressing clamping seats on both sides, thereby buffering the thread, so as to prevent the thread from being too tight and causing breakage. A buffer spring is provided under the U-shaped clamping seat, so that it can be adaptively adjusted in real time according to the state of the thread. The structure is simple and the adjustment is timely, so as to prevent the polyester thread from being too tight and causing breakage.

[0016] 2. The utility model is provided with a polyester yarn guide assembly. The ball screw and the ball nut cooperate with each other to move the polyester yarn guide ring back and forth, and then move the polyester yarn passing through it back and forth, so that it can be wound at different positions on the polyester yarn winding drum. The back and forth movement at a uniform speed can prevent the polyester yarn from being wound too much or too little at a certain position on the polyester yarn winding drum during the winding process;

[0017] 3. The utility model is provided with a polyester yarn winding assembly, and the limit baffle and the limit column cooperate with each other to facilitate the limitation of the polyester yarn winding drum, and the limit column can be pressed inward and contracted so that the polyester yarn winding drum can be removed after the winding is completed. A rotating ball is provided at the connection between the third rotating shaft and the support column to facilitate reducing the friction between the third rotating shaft and the support column. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model from the side;

[0020] Figure 2 This is a schematic diagram of the exploded structure of the polyester yarn winding component of the utility model;

[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the polyester yarn anti-fracture buffer component of the utility model;

[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the runner part of the utility model;

[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the polyester yarn guide component of the utility model.

[0024] In the figure: 1, winding device bottom plate; 2, polyester yarn anti-breakage buffer assembly; 3, polyester yarn guide assembly; 4, polyester yarn winding assembly; 201, bottom block; 202, buffer spring; 203, first guide rod; 204, second guide rod; 205, first U-shaped holder; 206, first rotating shaft; 207, first rotating wheel; 208, hinge; 209, second U-shaped holder; 210, second rotating shaft; 211, second rotating wheel; 212, fixing bolt; 213, lower Pressing seat; 301, guide slide; 302, first servo motor; 303, ball screw; 304, ball nut; 305, support vertical rod; 306, polyester yarn guide ring; 401, second servo motor; 402, winding roller; 403, limit block; 404, polyester yarn winding drum; 405, limit baffle; 406, return spring; 407, limit column; 408, third rotating shaft; 409, rotating ball; 410, support column; 411, limit pin. DETAILED DESCRIPTION

[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example 1

[0027] like Figure 1 As shown, a polyester yarn anti-breakage winding mechanism includes a winding device base plate 1, a polyester yarn anti-breakage buffer component 2 is installed on the top of the winding device base plate 1, and a polyester yarn guide component 3 is provided on the side of the polyester yarn anti-breakage buffer component 2, and a polyester yarn winding component 4 is provided on the other side of the polyester yarn guide component 3. The elasticity of the spring is used to perform real-time adaptive adjustment to the tension change of the polyester yarn, so as to prevent the polyester yarn from breaking due to excessive tension.

[0028] like Figure 3 and Figure 4 As shown, a polyester yarn anti-breakage winding mechanism, the polyester yarn anti-breakage buffer component 2 is used to adjust the tightness of the polyester yarn in real time to prevent it from being too tight and breaking. The vertical center axis of the first U-shaped seat 205 is coincident with the vertical center axis of the buffer spring 202, and the first U-shaped seat 205 forms an elastic structure with the bottom block 201 through the buffer spring 202, the second guide rod 204 and the first guide rod 203 form a sliding structure, and two first guide rods 203 are symmetrically arranged about the vertical center axis of the buffer spring 202, the second rotating wheel 211 forms a rotating structure with the second U-shaped seat 209 through the second rotating shaft 210, and the second U-shaped seat 209 forms a rotating structure with the first U-shaped seat 205 through the hinge 208, the first rotating wheel 207 forms a rotating structure with the first U-shaped seat 205 through the first rotating shaft 206 It constitutes a rotating structure, and the shape of the first rotating wheel 207 is consistent with the shape of the second rotating wheel 211, and the shape of the second rotating wheel 211 is an "I"-shaped setting. When the silk thread is loose, the buffer spring 202 can push the first U-shaped holder 205 to move upward, increase the height difference between it and the downward pressing holders 213 on both sides, and tighten the polyester silk thread to prevent the subsequent winding from being affected by the silk thread being too loose. When the silk thread is tight, the silk thread can pull the first U-shaped holder 205 to shrink downward, reduce the height difference between the downward pressing holders 213 on both sides, and then buffer the silk thread to prevent the silk thread from being too tight and causing breakage. A buffer spring 202 is arranged under the U-shaped holder to facilitate real-time adaptive adjustment according to the state of the silk thread. The structure is simple and the adjustment is timely, which is convenient for preventing the polyester silk thread from being too tight and causing breakage.

[0029] like Figure 5As shown, a polyester yarn anti-breaking winding mechanism, the polyester yarn guide component 3 includes a guide chute 301, the outer wall of the guide chute 301 is installed with a first servo motor 302, and the output end of the first servo motor 302 is fixedly connected to a ball screw 303, and the external thread of the ball screw 303 is connected to a ball nut 304, the top of the ball nut 304 is fixedly connected to a support vertical rod 305, and the top of the support vertical rod 305 is fixedly connected to a polyester yarn guide ring 306, the ball screw 303 is connected to the support through the ball nut 304. The vertical support rod 305 constitutes a transmission structure, and the polyester yarn guide ring 306 forms a sliding structure with the guide groove 301 through the vertical support rod 305. The ball screw 303 and the ball nut 304 cooperate with each other to move the polyester yarn guide ring 306 back and forth, and then move the polyester yarn passing through it back and forth, so that it can be wound at different positions on the polyester yarn winding drum 404, and move back and forth at a uniform speed, so as to prevent the polyester yarn from being wound too much or too little at a certain position on the polyester yarn winding drum 404 during the winding process.

[0030] like Figure 2 As shown, a polyester yarn anti-breakage winding mechanism, the polyester yarn winding component 4 is used to wind the polyester yarn, the limiting column 407 forms an elastic structure with the winding roller 402 through the return spring 406, and the winding roller 402 forms a rotating structure with the third rotating shaft 408, the rotating ball 409 and the support column 410, the limiting baffle 405 and the limiting column 407 cooperate with each other to facilitate the limitation of the polyester yarn winding drum 404, and the limiting column 407 can be pressed inward and contracted so that the polyester yarn winding drum 404 can be removed after the winding is completed, and a rotating ball 409 is provided at the connection between the third rotating shaft 408 and the support column 410 to reduce the friction between the third rotating shaft 408 and the support column 410.

[0031] Working principle: The internal structure of the pressing base 213 is consistent with that of the first U-shaped base 205 and the second U-shaped base 209. First, tighten the fixing bolt 212 and rotate to open the second U-shaped base 209. The polyester thread transmitted from the upstream thread supply mechanism is placed on the pressing base 213 and the first rotating wheel 207 on the inner wall of the first U-shaped base 205 in sequence. Then, the second U-shaped base 209 is rotated to close and fixed with the fixing bolt 212. Then, the polyester thread is passed through the polyester thread guide ring 306 and its end is fixed on the polyester thread winding drum 404.

[0032] When winding, the second servo motor 401 and the first servo motor 302 are started, and the output end of the second servo motor 401 rotates together with the polyester yarn winding drum 404 through the winding roller 402, so that the polyester yarn can be wound on the outer wall of the polyester yarn winding drum 404. At the same time, the output end of the first servo motor 302 drives the ball screw 303 to rotate forward and backward. When the ball screw 303 rotates forward and backward, the ball nut 304 will move back and forth outside it, and then drive the polyester yarn guide ring 306 to move back and forth through the supporting vertical rod 305, so that the polyester yarn can be wound on different positions on the polyester yarn winding drum 404.

[0033] The buffer spring 202 can be positioned at a certain height against the first U-shaped holder 205, and interact with the downward pressing holders 213 on both sides thereof, so that the polyester thread before winding is in a tensioned state. When the polyester thread is suddenly tightened due to uneven supply of the upstream thread, the thread can press the first rotating wheel 207 downward, contracting the buffer spring 202, thereby reducing the height difference between the first rotating wheel 207 and the downward pressing holders 213 on both sides, buffering the thread during release and preventing it from being too tight and breaking.

[0034] When winding is completed, pull out the limit pin 411, move backward to remove the support column 410, and then press inward to retract the limit column 407 into the interior of the winding roller 402, and then slide outward to remove the polyester thread winding drum 404 and the polyester thread wrapped around it.

[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A polyester yarn anti-breakage winding mechanism, characterized by: The invention comprises a winding device bottom plate (1), a polyester yarn anti-breakage buffer component (2) is installed on the top of the winding device bottom plate (1), a polyester yarn guide component (3) is arranged on the side of the polyester yarn anti-breakage buffer component (2), and a polyester yarn winding component (4) is arranged on the other side of the polyester yarn guide component (3); The polyester yarn anti-fracture buffer component (2) comprises a bottom block (201), the top of the bottom block (201) is fixedly connected to a buffer spring (202), and a first guide rod (203) is provided on the side of the buffer spring (202), and the interior of the first guide rod (203) is slidably connected to a second guide rod (204), the top of the buffer spring (202) is fixedly connected to a first U-shaped holder (205), and the inner wall of the first U-shaped holder (205) is fixedly connected to a first rotating shaft (206), and the outer wall of the first rotating shaft (206) is fixedly connected to the first rotating shaft (206). A first rotating wheel (207) is rotatably connected to the first U-shaped holder (205); a hinge (208) is fixedly connected to the side of the first U-shaped holder (205); and a second U-shaped holder (209) is fixedly connected to the top of the hinge (208); an inner wall of the second U-shaped holder (209) is fixedly connected to a second rotating shaft (210); and the outer portion of the second rotating shaft (210) is rotatably connected to a second rotating wheel (211); and a fixing bolt (212) is threadedly connected to the end of the second U-shaped holder (209); and a pressing holder (213) is provided on the side of the bottom block (201).

2. A polyester yarn anti-breakage winding mechanism according to claim 1, characterized in that: The vertical center axis of the first U-shaped holder (205) and the vertical center axis of the buffer spring (202) are arranged to coincide with each other, and the first U-shaped holder (205) and the bottom block (201) form an elastic structure through the buffer spring (202), the second guide rod (204) and the first guide rod (203) form a sliding structure, and two first guide rods (203) are symmetrically arranged about the vertical center axis of the buffer spring (202).

3. The polyester yarn anti-breakage winding mechanism according to claim 1, characterized in that: The second rotating wheel (211) forms a rotating structure with the second U-shaped card seat (209) via the second rotating shaft (210), and the second U-shaped card seat (209) forms a rotating structure with the first U-shaped card seat (205) via the hinge (208). The first rotating wheel (207) forms a rotating structure with the first U-shaped card seat (205) via the first rotating shaft (206), and the shape of the first rotating wheel (207) is consistent with that of the second rotating wheel (211), and the shape of the second rotating wheel (211) is an "I" shape.

4. The polyester yarn anti-breakage winding mechanism according to claim 1, characterized in that: The polyester yarn guide assembly (3) comprises a guide chute (301), a first servo motor (302) is mounted on the outer wall of the guide chute (301), an output end of the first servo motor (302) is fixedly connected to a ball screw (303), an external thread of the ball screw (303) is connected to a ball nut (304), a top of the ball nut (304) is fixedly connected to a support vertical rod (305), and a top end of the support vertical rod (305) is fixedly connected to a polyester yarn guide ring (306).

5. The polyester yarn anti-breakage winding mechanism according to claim 4, characterized in that: The ball screw (303) forms a transmission structure through the ball nut (304) and the supporting vertical rod (305), and the polyester yarn guide ring (306) forms a sliding structure through the supporting vertical rod (305) and the guide sliding groove (301).

6. The polyester yarn anti-breakage winding mechanism according to claim 1, characterized in that: The polyester yarn winding assembly (4) comprises a second servo motor (401), the output end of the second servo motor (401) is fixedly connected to a winding roller (402), the outer wall of the winding roller (402) is integrally connected to a limit block (403), and the outer part of the limit block (403) is engaged with a polyester yarn winding drum (404), one end of the winding roller (402) is fixedly connected to a limit baffle (405), and the winding roller (402) is fixedly connected to a limit baffle (405). ) is fixedly connected to the other end of the return spring (406), and the side of the return spring (406) is fixedly connected to the limiting column (407), the side of the winding roller (402) is fixedly connected to the third rotating shaft (408), and the end of the third rotating shaft (408) is provided with a rotating ball (409), the outside of the rotating ball (409) is rotatably connected to the support column (410), and the bottom end of the support column (410) is engaged with the limiting pin (411).

7. The polyester yarn anti-breakage winding mechanism according to claim 6, characterized in that: The limiting column (407) forms an elastic structure through the return spring (406) and the winding roller (402), and the winding roller (402) forms a rotating structure through the third rotating shaft (408), the rotating ball (409) and the support column (410).

Citation Information

Patent Citations

  • Polyester yarn anti-fracture winding structure

    CN220867597U