Winding machine convenient for wire harness production and processing

Abstract

The utility model belongs to the technical field of winding machines, and particularly relates to a winding machine convenient for wire harness production and processing, which comprises a base, a pay-off device is mounted at the top of the base, a fixing frame is fixedly connected to the top of the base, a driver is mounted at the top of the fixing frame, and the output end of the driver penetrates through the side wall of the fixing frame. The output end of the driver is fixedly connected with a rotating shaft, the middle of the rotating shaft is fixedly connected with a winding roller, the middle of the rotating shaft is rotationally connected with two sleeves, the two sleeves are arranged at the two ends of the winding roller, the middles of the sleeves are fixedly connected with fixing rods, the middles of the sleeves are fixedly connected with springs, and the springs are arranged outside the fixing rods. By means of the structure, the wire rod can be kept stable in the winding process, the problem that the wire rod is loosened or excessively tightened in the winding process is solved, and breakage or damage of the wire rod in the winding process is effectively reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of winding machines, in particular to a winding machine for facilitating the production and processing of wire harnesses. Background Art

[0002] A winding machine is a rotating mechanical device mainly used to wind linear objects onto a specific workpiece.

[0003] The winding machine consists of a machine head, a bobbin, a driver and other parts. In the existing technology, the winding machine first places the wire on the bobbin, drives the winding head and the bobbin to move through the driver, and the winding head winds the wire onto the workpiece by rotating, thereby accurately winding the wire.

[0004] During the wire winding process, the radius of each layer of wire is different. When the diameter of the wire gradually increases, it is easy to cause the tension to fluctuate, causing the wire to become loose or tight during the winding process, resulting in the wire breaking or damage during the winding process.

[0005] To this end, the utility model provides a winding machine that is convenient for producing and processing wire harnesses. Utility Model Content

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the present invention to solve its technical problems is: the utility model describes a winding machine for wire harness production and processing, comprising a base, a pay-off device installed on the top of the base, a fixed frame fixedly connected to the top of the base, a driver installed on the top of the fixed frame, the output end of the driver passes through the side wall of the fixed frame, the output end of the driver is fixedly connected to a rotating shaft, a winding roller is fixedly connected to the middle of the rotating shaft, two sleeves are rotatably connected to the middle of the rotating shaft, the two sleeves are arranged at both ends of the winding roller, a fixed rod is fixedly connected to the middle of the sleeve, a spring is fixedly connected to the middle of the sleeve, the spring is arranged outside the fixed rod, the middle of the fixed rod is slidably connected to a first slider, and the end of the spring is fixed Connected to the side wall of the first slider, a baffle is fixed in the middle of the two first sliders, the baffle is arranged in an arc shape, a plurality of fixed shafts are fixed in the middle of the baffle, the plurality of fixed shafts are equidistantly distributed, and a rubber roller is rotatably connected to the middle of the fixed shaft. The above structure can keep the wire stable during the winding process, reduce the problem of loosening or deviation of the wire due to uneven tension, reduce the problem of slack or excessive tension of the wire during the winding process, effectively reduce the breakage or damage of the wire during the winding process, make the wire harness neatly arranged, effectively make the wire harness tightly wound, control the tension of the wire, keep the wire within an appropriate range, thereby improving the overall quality and reliability of the wire harness winding process.

[0008] Preferably, a plurality of grooves are provided at the end of the winding roller, and the plurality of grooves are arranged at both ends of the winding roller, and a plurality of holes are provided in the middle of the groove, and a sliding plate is slidably connected to the middle of the groove, and an insertion rod is slidably connected to the middle of the sliding plate, and a support plate is fixedly connected to the ends of the two opposite sliding plates, and the support plate is arranged in an arc shape. Through the above structure, different sizes of winding drums can be installed to meet the needs of manufacturing wires of different specifications and types, and reduce frequent replacement of equipment. Suitable winding drums can reduce friction and extrusion of wires during the winding process, effectively reduce the damage problem of wires, and can quickly remove the wound wires to reduce the problem of loose wires.

[0009] Preferably, an adjusting box is fixedly connected to the top of the base, and the adjusting box is arranged in the middle of the base. A screw is rotatably connected to the middle of the adjusting box, the middle of the screw passes through one end of the adjusting box, and the end of the screw is fixedly connected to a motor. A through slot is opened on the top of the adjusting box, and a square nut is threadedly connected to the middle of the screw, and a round rod is fixed to the top of the square nut, and a screw is threadedly connected to the middle of the round rod, and a ring is fixed to the end of the screw. The above structure can limit the movement range of the wire, and can achieve precise positioning and control of the wire, reduce the deviation or jump of the wire during the winding process, and allow the wire to be arranged neatly, effectively increase the uniform distribution of the wire during the winding process, and keep the position and tension of the wire consistent during the winding process.

[0010] Preferably, two mounting holes are opened in the middle of the circular ring, and the two mounting holes are arranged opposite to each other. A first clip and a second clip are installed in the middle of the mounting holes, and the ends of the two first clips and the two second clips are fixed with a fixing plate. The middle of the fixing plate is fixed with bristles, and the bristles are fixed inside the fixing plate. The above structure can effectively remove dust and impurities on the wire, maintain the cleanliness of the wire during the winding process, reduce the performance degradation of the wire harness due to impurities and dust, and the cleaned wire can effectively maintain tightness and stability, and the softness of the bristles can reduce damage to the wire surface.

[0011] Preferably, a slide groove is provided on the top of the base, and the slide groove is L-shaped. A second slider is slidably connected to the middle of the slide groove, and a mounting plate is fixed to the top of the second slider. A rotating seat is installed on the side wall of the mounting plate, and the end of the rotating shaft is rotatably connected to the middle of the rotating seat. The above structure can provide stable support for the winding roller, effectively reduce the shaking or deviation of the wire during the winding process, and can quickly take out the wire by simply moving the mounting plate, reducing the use of tools and tedious operations.

[0012] Preferably, a plurality of balls are connected in a rolling manner in the middle of the ring, and the plurality of balls are evenly distributed in the middle of the ring. The above structure can reduce the friction resistance between the ring and the wire. Since the friction resistance is reduced, the wear between the ring and the wire is reduced, and the wire winding process is made smoother.

[0013] The beneficial effects of the utility model are:

[0014] 1. The utility model is a winding machine for wire harness production and processing. The structure mentioned above can keep the wire stable during the winding process, reduce the problem of looseness or deviation of the wire due to uneven tension, arrange the wire harness neatly, effectively wind the wire harness tightly, control the tension of the wire, keep the wire within an appropriate range, reduce the problem of tensile or compressive deformation of the wire during the winding process, and thus improve the overall quality and reliability of the wire harness winding process.

[0015] 2. The utility model describes a winding machine for wire harness production and processing. Through the above-mentioned structure, it is possible to install wire reels of different sizes to meet the needs of manufacturing wires of different specifications and types, reduce the frequent replacement of equipment, and a suitable wire reel can reduce the friction and extrusion of the wire during the winding process, effectively reduce the problem of wire damage, and can quickly remove the wire after winding, reducing the problem of loose wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 This is a schematic structural diagram of the rubber roller in the utility model;

[0018] Figure 3 This is an exploded view of the first buckle in the utility model;

[0019] Figure 4 It is a structural diagram of the adjustment box in the utility model.

[0020] Description of reference numerals:

[0021] 1. Base; 10. Pay-off device; 11. Fixed frame; 12. Driver; 13. Rotating shaft; 14. Winding roller; 15. Sleeve; 16. Fixed rod; 17. Spring; 18. First slider; 19. Baffle; 111. Fixed shaft; 112. Rubber roller; 2. Groove; 21. Socket; 22. Sliding plate; 23. Insert rod; 24. Support plate; 3. Adjustment box; 31. Through slot; 32. Screw; 33. Motor; 34. Square nut; 35. Round rod; 36. Screw; 37. Ring; 4. Mounting hole; 41. First buckle; 42. Second buckle; 43. Fixed plate; 44. Bristles; 5. Slide; 51. Second slider; 52. Mounting plate; 53. Rotating seat; 6. Ball; 7. Sponge pad. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figures 1 to 2As shown, a winding machine for wire harness production and processing according to an embodiment of the present invention comprises a base 1, a pay-off device 10 is mounted on the top of the base 1, a fixing frame 11 is fixedly connected to the top of the base 1, a driver 12 is mounted on the top of the fixing frame 11, an output end of the driver 12 passes through the side wall of the fixing frame 11, a rotating shaft 13 is fixedly connected to the output end of the driver 12, a winding roller 14 is fixedly connected to the middle of the rotating shaft 13, two sleeves 15 are rotatably connected to the middle of the rotating shaft 13, the two sleeves 15 are arranged at both ends of the winding roller 14, a fixing rod 16 is fixedly connected to the middle of the sleeve 15, and a fixing rod 16 is fixedly connected to the middle of the sleeve 15. It is connected to a spring 17, which is arranged outside the fixed rod 16. The middle of the fixed rod 16 is slidably connected to the first slider 18. The end of the spring 17 is fixed to the side wall of the first slider 18. The middle of the two first sliders 18 is fixed with a baffle 19. The baffle 19 is arranged in an arc shape. The middle of the baffle 19 is fixed with multiple fixed shafts 111. The multiple fixed shafts 111 are equidistantly distributed. The middle of the fixed shaft 111 is rotatably connected with a rubber roller 112. When working, the wire-unwinding drum is placed in the middle of the wire-unwinding device 10, and then the wire-rewinding drum is sleeved in the middle of the winding roller 14. Multiple rubber rollers 112 are in contact with the wire-rewinding drum. , and apply pressure to multiple rubber rollers 112, the end of the wire is placed in the middle of the take-up drum, the driver 12 is powered on and turned on, so that the output end of the driver 12 drives the rotating shaft 13 to rotate, and the take-up drum on the take-up roller 14 rotates under the drive of the rotating shaft 13, driving the wire to be wound. At the same time, during the winding process of the wire, the wire gradually expands outward on the take-up drum. During the continuous expansion of the wire, the baffle 19 is used to make the two first sliders 18 slide in the middle of the fixed rod 16, and the spring 17 is elastically stretched to keep the rubber roller 112 in stable contact with the wire at all times. , so that the wires are kept in close fit, and the baffle 19 is used to protect the wires during the winding process. The above structure can keep the wires stable during the winding process, reduce the problem of loosening or deviation of the wires due to uneven tension, reduce the problem of slackness or excessive tension of the wires during the winding process, effectively reduce the breakage or damage of the wires during the winding process, so that the wire harness can be arranged neatly, effectively make the wire harness tightly wound, and control the tension of the wires to keep the wires within an appropriate range, thereby improving the overall quality and reliability of the wire harness winding process.

[0024] like Figures 1 to 2As shown, the end of the winding roller 14 is provided with a plurality of grooves 2, and the plurality of grooves 2 are arranged at both ends of the winding roller 14. A plurality of insertion holes 21 are provided in the middle of the groove 2. A sliding plate 22 is slidably connected to the middle of the groove 2. An insertion rod 23 is slidably connected to the middle of the sliding plate 22. The ends of the two opposing sliding plates 22 are fixedly connected with a support plate 24. The support plate 24 is arranged in an arc shape. When working, according to the size of the winding required, the sliding plate 22 is slid outward, and after the plurality of sliding plates 22 are slid to the specified position, the insertion rod 23 is pushed inward so that the end of the insertion rod 23 enters the corresponding One of the jacks 21 is fixed in the middle, and then a winding drum of a specified size is placed outside the multiple support plates 24, and supported by the multiple support plates 24 to adapt to multiple required winding sizes. The above structure can install winding drums of different sizes to meet the needs of manufacturing wires of different specifications and types, reducing the frequent replacement of equipment. A suitable winding drum can reduce the friction and extrusion of the wire during the winding process, effectively reducing the damage problem of the wire, and can quickly remove the wire after winding, reducing the problem of loose wire.

[0025] like Figure 1 、 Figure 3 、 Figure 4 As shown, the top of the base 1 is fixed with an adjusting box 3, and the adjusting box 3 is set in the middle of the base 1. The middle of the adjusting box 3 is rotatably connected with a screw rod 32, the middle of the screw rod 32 passes through one end of the adjusting box 3, and the end of the screw rod 32 is fixed with a motor 33. A through slot 31 is provided on the top of the adjusting box 3, and the middle of the screw rod 32 is threadedly connected with a square nut 34. The top of the square nut 34 is fixed with a round rod 35, and the middle of the round rod 35 is threadedly connected with a screw rod 36. The end of the screw rod 36 is fixed with a ring 37. When working, the screw rod 36 is rotated, and the screw rod 36 moves up and down in the middle of the round rod 35 to adjust the height of the ring 37. One end of the wire passes through the middle of the ring 37. When the wire is wound, During operation, the motor 33 is turned on at the same time, and the output end of the control motor 33 drives the screw rod 32 to rotate inside the adjusting box 3. At this time, the square nut 34 moves in the middle of the screw rod 32. When the screw rod 32 moves to one end of the adjusting box 3, the motor 33 rotates in the opposite direction to make the square nut 34 move back and forth. As a result, the wire is evenly distributed in the middle of the winding drum under the drive of the ring 37. The above structure can limit the movement range of the wire, realize precise positioning and control of the wire, reduce the deviation or jump of the wire during the winding process, and make the wire neatly arranged, effectively increase the uniform distribution of the wire during the winding process, and keep the position and tension of the wire consistent during the winding process.

[0026] like Figure 3As shown, there are two mounting holes 4 in the middle of the ring 37, and the two mounting holes 4 are arranged oppositely. A first clip 41 and a second clip 42 are installed in the middle of the mounting hole 4. The ends of the two first clips 41 and the two second clips 42 are fixedly connected to a fixing plate 43, and a brush 44 is fixed in the middle of the fixing plate 43. The brush 44 is fixed inside the fixing plate 43. When working, first place the two fixing plates 43 opposite to each other on both sides of the ring 37, insert the first clip 41 and the second clip 42 into the mounting hole 4, and the ends of the first clip 41 and the second clip 42 are flexibly set. The buckle 41 and the second buckle 42 apply pressure to the middle part, so that the end of the first buckle 41 and the end of the second buckle 42 are interlocked, thereby fixing the fixing plate 43 on both sides of the ring 37. When the wire is continuously moved during winding, the surface of the wire is cleaned by two brushes 44. The above structure can effectively remove dust and impurities on the wire, maintain the cleanliness of the wire during the winding process, and reduce the performance degradation of the wire harness due to impurities and dust. The cleaned wire can effectively maintain tightness and stability, and the softness of the brush 44 can reduce damage to the surface of the wire.

[0027] like Figure 1 As shown, a slide groove 5 is provided on the top of the base 1, and the slide groove 5 is L-shaped. A second slider 51 is slidably connected to the middle of the slide groove 5, and a mounting plate 52 is fixed to the top of the second slider 51. A rotating seat 53 is installed on the side wall of the mounting plate 52, and the end of the rotating shaft 13 is rotatably connected to the middle of the rotating seat 53. During operation, after the winding drum is placed, the mounting plate 52 is moved inside the slide groove 5 to make the second slider 51 slide inside the slide groove 5, and the rotating seat 53 moves corresponding to the end of the rotating shaft 13 so that the end of the rotating shaft 13 enters the rotating seat 53. When the rotating shaft 13 rotates, it rotates inside the rotating seat 53. The above structure can provide stable support for the winding roller 14, which can effectively reduce the shaking or deviation of the wire during the winding process, and can quickly take out the wire. You only need to move the mounting plate 52, which reduces the use of tools and tedious operations.

[0028] like Figure 3 As shown, a plurality of balls 6 are connected in a rolling manner in the middle of the ring 37, and the plurality of balls 6 are evenly distributed in the middle of the ring 37. During operation, when the wire is limited by the ring 37, when the wire shakes inside the ring 37, the wire contacts the plurality of balls 6, and the balls 6 in contact with the wire roll as the wire moves. The above structure can reduce the friction resistance between the ring 37 and the wire. Since the friction resistance is reduced, the wear between the ring 37 and the wire is reduced, and the wire winding process is made smoother.

[0029] like Figure 2As shown, a sponge pad 7 is installed in the middle of the rubber roller 112, and the sponge pad 7 is fixed to the middle of the rubber roller 112. During operation, when the wire is wound, the sponge pad 7 fits tightly with the wire. The sponge pad 7 can effectively reduce the direct pressure and friction of the rubber roller 112 on the surface of the wire, reduce scratches or wear on the surface of the wire, maintain the integrity of the wire, and reduce the gaps and slack between the wires.

[0030] During operation, the pay-off drum is placed in the middle of the pay-off device 10, and the take-up drum is then sleeved in the middle of the take-up roller 14. Multiple rubber rollers 112 are in contact with the take-up drum and pressure is applied to the multiple rubber rollers 112. The end of the wire is placed in the middle of the take-up drum, and the driver 12 is powered on and turned on, so that the output end of the driver 12 drives the rotating shaft 13 to rotate. Driven by the rotating shaft 13, the take-up drum on the take-up roller 14 rotates, driving the wire to be wound. At the same time, during the winding process of the wire, the wire gradually expands outward on the take-up drum. During the continuous expansion of the wire, the baffle 19 makes the two first sliders 18 slide in the middle of the fixed rod 16, and the spring 17 elastically stretches the rubber roller 11 2 always maintains stable contact with the wire, so that the wires are kept in close contact with each other, and the baffle 19 is used to protect the wires during the winding process. According to the required winding size, the sliding plate 22 is slid outward. After sliding multiple sliding plates 22 to the specified position, the insertion rod 23 is pushed inward so that the end of the insertion rod 23 enters the middle of one of the corresponding insertion holes 21 and fixes it. Then, the winding drum of the specified size is placed outside the multiple support plates 24 and supported by the multiple support plates 24 to adapt to multiple required winding sizes. The screw 36 is rotated, and the screw 36 moves up and down in the middle of the round rod 35 to adjust the height of the ring 37. One end of the wire is removed from the ring 37. When the wire is wound, the motor 33 is turned on at the same time, and the output end of the motor 33 is controlled to drive the screw rod 32 to rotate inside the adjusting box 3. At this time, the square nut 34 moves in the middle of the screw rod 32. When the screw rod 32 moves to one end of the adjusting box 3, the motor 33 rotates in the opposite direction to make the square nut 34 move back and forth. As a result, the wire is evenly distributed in the middle of the winding drum under the drive of the ring 37. First, the two fixing plates 43 are placed oppositely on both sides of the ring 37, and the first clip 41 and the second clip 42 are inserted into the mounting hole 4. The ends of the first clip 41 and the second clip 42 are flexibly set. Press the first clip 41 and the second clip 42 toward the middle so that the ends of the first clip 41 and the second clip The ends of the buckles 42 are interlocked, thereby fixing the fixing plates 43 on both sides of the ring 37. When the wire is continuously moved for winding, the surface of the wire is cleaned by two brushes 44. After the winding drum is placed, the mounting plate 52 is moved inside the slide 5, so that the second slider 51 slides inside the slide 5, and the rotating seat 53 moves corresponding to the end of the rotating shaft 13, so that the end of the rotating shaft 13 enters the rotating seat 53. When the rotating shaft 13 rotates, it rotates inside the rotating seat 53. When the wire is limited by the ring 37, when the wire shakes inside the ring 37, the wire contacts multiple balls 6. The balls 6 in contact with the wire roll as the wire moves. During the wire winding process, the sponge pad 7 fits tightly with the wire.

[0031] The above embodiments merely represent specific implementation methods of the present invention. Although the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art may make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements are all within the scope of protection of the present invention.

Claims

1. A winding machine for facilitating the production and processing of wire harnesses, comprising a base (1), characterized in that: A pay-off device (10) is installed on the top of the base (1), a fixed frame (11) is fixedly connected to the top of the base (1), a driver (12) is installed on the top of the fixed frame (11), an output end of the driver (12) passes through the side wall of the fixed frame (11), a rotating shaft (13) is fixedly connected to the output end of the driver (12), a winding roller (14) is fixedly connected to the middle of the rotating shaft (13), two sleeves (15) are rotatably connected to the middle of the rotating shaft (13), the two sleeves (15) are arranged at both ends of the winding roller (14), and a fixed rod ( 16), a spring (17) is fixedly connected to the middle of the sleeve (15), the spring (17) is arranged outside the fixed rod (16), the middle of the fixed rod (16) is slidably connected to a first slider (18), the end of the spring (17) is fixedly connected to the side wall of the first slider (18), and a baffle (19) is fixedly connected to the middle of the two first sliders (18), the baffle (19) is arranged in an arc shape, and a plurality of fixed shafts (111) are fixedly connected to the middle of the baffle (19), the plurality of fixed shafts (111) are equidistantly distributed, and the middle of the fixed shaft (111) is rotatably connected to a rubber roller (112).

2. A winding machine for facilitating wire harness production and processing according to claim 1, characterized in that: The end of the winding roller (14) is provided with a plurality of grooves (2), the plurality of grooves (2) are arranged at both ends of the winding roller (14), the middle of the groove (2) is provided with a plurality of insertion holes (21), the middle of the groove (2) is slidably connected to a sliding plate (22), the middle of the sliding plate (22) is slidably connected to an insertion rod (23), the ends of two opposing sliding plates (22) are fixedly connected to support plates (24), and the support plates (24) are arranged in an arc shape.

3. A winding machine for facilitating wire harness production and processing according to claim 1, characterized in that: The top of the base (1) is fixedly connected to an adjusting box (3), the adjusting box (3) is arranged in the middle of the base (1), the middle of the adjusting box (3) is rotatably connected to a screw rod (32), the middle of the screw rod (32) passes through one end of the adjusting box (3), the end of the screw rod (32) is fixedly connected to a motor (33), the top of the adjusting box (3) is provided with a through slot (31), the middle of the screw rod (32) is threadedly connected to a square nut (34), the top of the square nut (34) is fixedly connected to a round rod (35), the middle of the round rod (35) is threadedly connected to a screw rod (36), and the end of the screw rod (36) is fixedly connected to a ring (37).

4. A winding machine for facilitating wire harness production and processing according to claim 3, characterized in that: Two mounting holes (4) are provided in the middle of the circular ring (37), and the two mounting holes (4) are arranged opposite to each other. A first clip (41) and a second clip (42) are installed in the middle of the mounting hole (4), and the ends of the two first clips (41) and the two second clips (42) are fixedly connected to a fixing plate (43). A brush bristle (44) is fixedly connected to the middle of the fixing plate (43), and the brush bristle (44) is fixedly connected to the inside of the fixing plate (43).

5. The winding machine for facilitating wire harness production and processing according to claim 1, characterized in that: A slide groove (5) is provided on the top of the base (1), and the slide groove (5) is L-shaped. A second slider (51) is slidably connected to the middle of the slide groove (5), and a mounting plate (52) is fixed to the top of the second slider (51). A rotating seat (53) is installed on the side wall of the mounting plate (52), and the end of the rotating shaft (13) is rotatably connected to the middle of the rotating seat (53).

6. A winding machine for facilitating wire harness production and processing according to claim 3, characterized in that: A plurality of balls (6) are rollingly connected in the middle of the circular ring (37), and the plurality of balls (6) are distributed at equal intervals in the middle of the circular ring (37).

7. The winding machine for facilitating wire harness production and processing according to claim 1, characterized in that: A sponge pad (7) is installed in the middle of the rubber roller (112), and the sponge pad (7) is fixed to the middle of the rubber roller (112).

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