Photovoltaic wire winding device
Through the combined design of photovoltaic wire winding device, the problem of low efficiency of existing photovoltaic wire winding devices is solved, efficient winding and protective layer coating is achieved, and working efficiency and line stability are improved.
Patent Information
- Application Number
- CN202422590051.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The existing photovoltaic wire winding devices have low working efficiency and are difficult to form in one go.
The combination design of components such as motor mounting frame, surface device mounting frame, winder mounting frame, rotary motor, rotary winding connector, wire retractor motor, wire retractor, paint ring and paint head connection ring is adopted to realize the rotary winding and paint coating of the winder, forming a tight connection and protective layer.
Improve winding efficiency, ensure coil quality and stability of transmission lines, and save manpower and time.
Smart Images

Figure CN223292062U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic wire winding equipment, and more specifically, relates to a photovoltaic wire winding device. Background Art
[0002] The photovoltaic equipment industry is undergoing rapid technological evolution, primarily encompassing three key areas: silicon material and wafer equipment, battery equipment, and module equipment. As technological advancements continue to improve photovoltaic power generation efficiency, the demand for winding equipment is also growing. Winding ground wires and cables is a critical step in photovoltaic projects. Efficient winding equipment improves efficiency, saves manpower and time, and ensures coil quality and transmission line stability. To meet these requirements, a variety of new winding devices have emerged on the market, such as servo-motor-driven electric turntables and L-shaped winding racks, designed to achieve uniform winding, improve stability, and enhance practicality.
[0003] Based on the above, a photovoltaic wire winding device has low efficiency. An efficient winding device can improve work efficiency during the working process, and one-time production can be achieved with suitable devices and accessories, which can quickly improve efficiency. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a photovoltaic wire winding device to solve the problems of low working efficiency and difficulty in one-time molding of the existing photovoltaic wire winding device.
[0005] The utility model provides a photovoltaic wire winding device, which is achieved by the following specific technical means:
[0006] A photovoltaic wire winding device comprises a motor mounting frame, a wire surface device mounting frame, a wire winding device mounting frame, a rotating motor, a rotating winding connector, a wire take-up motor, a wire take-up rod, a wire take-up rod mounting frame, a coating ring and a coating head connecting ring; a group of square connecting grooves are provided on the upper part of the motor mounting frame, and a group of circular connecting holes are provided on one side of the top of the motor mounting frame; the square connecting block at the bottom of the wire take-up motor is clamped and connected to the square connecting groove on the upper part of the motor mounting frame, and a group of wire take-up rods are rotatably connected in the circular connecting holes on one side of the upper part of the motor mounting frame, and the wire take-up rods are connected to the wire take-up rods. The circular connecting hole at the top of the wire rod mounting bracket is rotatably connected; three groups of annular grooves are provided in the middle of the winder mounting bracket, and a group of square clip-on grooves is provided on one side of the winder mounting bracket. The clip-on connecting block at the bottom of the rotating motor is clipped into the clip-on groove on one side of the winder mounting bracket, and the two groups of rotating connecting rings on the outside of the rotating winding connector are rotatably connected in the annular groove in the middle of the winder mounting bracket; the three groups of square clip-on grooves in the middle of the upper part of the wire and surface device mounting bracket are clip-connected to the connecting block at the bottom of the paint ring, and the circular connecting hole on the upper part of the paint ring is clip-connected with a material transfer pipe.
[0007] Furthermore, a group of circular grooves are provided at the rear of the winder mounting frame, and a transmission gear ring is rotatably connected in the circular groove at the rear of the winder mounting frame, and the transmission gear ring is meshed with the rotating transmission gear; the connecting shaft at the front of the rotating motor is rotatably connected to the rotating transmission gear, and the front of the rotating transmission gear is fastened with a fastening ring.
[0008] Furthermore, a group of circular threaded holes are respectively provided on the upper and lower sides of the rotary winding connector, and the circular threaded holes on the upper and lower sides of the rotary winding connector are rotatably connected to a clamping shaft, and a group of bent clamps A and bent clamps B are fixedly connected to the bottom of the clamping shaft.
[0009] Furthermore, a group of winders are clamped and connected between the bent clamps A and B, and seven groups of circular holes are provided in the middle of the winders.
[0010] Furthermore, three groups of circular holes are provided at the bottom of the paint ring, and three groups of paint heads are threadedly connected in the three groups of circular holes at the bottom of the paint ring. Three groups of circular clamping holes are provided on the outside of the paint head connecting ring, and the three groups of circular clamping holes on the outside of the paint head connecting ring are clamped and connected to the three groups of paint heads.
[0011] Furthermore, a group of square grooves are provided at the bottom of the winder mounting frame, and the square grooves at the bottom of the winder mounting frame are connected to the clamping blocks at the front of the wire and noodle machine mounting frame, and a guide plate is movably connected to the rear of the wire and noodle machine mounting frame.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. The utility model sets a wire winder to pass the thin wire into the small hole in the middle of the wire winder, and then winds the thin wire together by rotating it to make it tightly connected.
[0014] 2. The utility model is provided with a coating head to spit the coating directly onto the wound wire, so that a new outer surface protective layer is formed on the outer surface of the wire.
[0015] 3. The utility model winds the produced electric wires into bundles by arranging a wire-taking rod, making them convenient to place. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the main body of the utility model.
[0017] Figure 2 It is a structural schematic diagram of the wire winding device of the present utility model.
[0018] Figure 3 It is a schematic cross-sectional view of the winding device of the utility model.
[0019] Figure 4 It is a front view structural diagram of the main body of the utility model.
[0020] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:
[0021] 1. Motor mounting bracket; 2. Guide plate; 3. Wire and surface device mounting bracket; 4. Wire winder mounting bracket; 5. Rotating motor; 6. Rotating winding connector; 101. Wire take-up motor; 102. Wire take-up rod; 103. Wire take-up rod mounting bracket; 501. Rotating transmission gear; 502. Fastening ring; 601. Transmission gear ring; 602. Clamping shaft; 603. Bending splint A; 604. Bending splint B; 605. Material transfer tube; 606. Paint ring; 607. Wire winder; 608. Paint head connecting ring; 609. Paint head. DETAILED DESCRIPTION
[0022] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0023] Example:
[0024] As attached Figure 1 To the attached Figure 4 As shown:
[0025] The utility model provides a photovoltaic line winding device, including a motor mounting frame 1, a line surface device mounting frame 3, a winding device mounting frame 4, a rotating motor 5, a rotating winding connector 6, a take-up motor 101, a take-up rod 102, a take-up rod mounting frame 103, a coating ring 606 and a coating head connecting ring 608; a group of square connecting grooves are provided on the upper part of the motor mounting frame 1, and a group of circular connecting holes are provided on one side of the top of the motor mounting frame 1. The square connecting block at the bottom of the take-up motor 101 is clamped and connected to the square connecting groove on the upper part of the motor mounting frame 1, and a group of take-up rods 102 are rotatably connected in the circular connecting holes on one side of the upper part of the motor mounting frame 1. 02, and the wire take-up rod 102 is rotatably connected to the circular connecting hole at the top of the wire take-up rod mounting frame 103; three groups of annular grooves are provided in the middle of the winder mounting frame 4, and a group of square clamping grooves are provided on one side of the winder mounting frame 4, and the clamping connection block at the bottom of the rotating motor 5 is clamped in the clamping groove on one side of the winder mounting frame 4, and the two groups of rotating connecting rings on the outside of the rotating winding connector 6 are rotatably connected in the annular groove in the middle of the winder mounting frame 4; the three groups of square clamping grooves in the middle of the upper part of the wire and surface device mounting frame 3 are clamped and connected to the connecting block at the bottom of the paint ring 606, and the circular connecting hole on the upper part of the paint ring 606 is clamped and connected to the material transfer pipe 605.
[0026] Among them, a group of circular grooves are provided at the rear part of the winder mounting frame 4, and a transmission gear ring 601 is rotatably connected in the circular groove at the rear part of the winder mounting frame 4, and the transmission gear ring 601 is engaged with the rotating transmission gear 501; the connecting shaft at the front part of the rotating motor 5 is rotatably connected to the rotating transmission gear 501, and the front part of the rotating transmission gear 501 is fastened with a fastening ring 502 to lock the device and prevent shaking.
[0027] Among them, a group of circular threaded holes are provided on the upper and lower sides of the rotating winding connector 6, and the circular threaded holes on the upper and lower sides of the rotating winding connector 6 are rotatably connected to the clamping shaft 602, and a group of bent clamps A603 and bent clamps B604 are fixedly connected to the bottom of the clamping shaft 602 to clamp the winders 607 of different models and sizes.
[0028] Among them, a group of winders 607 are clamped and connected between the bent clamps A603 and the bent clamps B604, and seven groups of circular holes are provided in the middle of the winders 607, which are devices for winding the circular holes.
[0029] Among them, three groups of circular holes are provided at the bottom of the paint ring 606, and three groups of paint heads 609 are threadedly connected in the three groups of circular holes at the bottom of the paint ring 606. Three groups of circular clamping holes are provided on the outside of the paint head connecting ring 608, and the three groups of circular clamping holes on the outside of the paint head connecting ring 608 are clamped and connected with the three groups of paint heads 609, and a layer of protective film is applied to the outside of the line.
[0030] Among them, a group of square grooves are provided at the bottom of the winder mounting frame 4, and the square grooves at the bottom of the winder mounting frame 4 are connected with the clamping blocks at the front of the wire and noodle machine mounting frame 3, and the rear of the wire and noodle machine mounting frame 3 is movably connected with a guide plate 2 to enable its wires to move in one direction.
[0031] The specific usage and function of this embodiment are as follows:
[0032] In the present invention, the scattered wire ends are put into the winder 607, and then the rotating motor 5 is started to drive the rotating transmission gear 501, and the power is transmitted to the transmission gear ring 601 through the rotating transmission gear 501. The transmission gear ring 601 drives the winder 607 clamped by the bent clamp A603 and the bent clamp B604 in the middle position of the rotating winding connector 6 to rotate, so that the scattered wire ends are regularly wound together, and then the wound wires are output and pass through the middle of the coating head connecting ring 608. The rubber coating is transported to the coating ring 606 through the material transfer pipe 605, and then the rubber is evenly covered on the wound wire through the coating head 609 to form a protective layer on the outside. It is then transported to the guide plate 2, and the wires are wound onto the take-up rod 102 and wound into bundles.
[0033] Anything not described in detail in the present invention is well known to those skilled in the art.
Claims
1. A photovoltaic wire winding device, characterized in that: The invention comprises a motor mounting frame (1), a wire surface device mounting frame (3), a wire winding device mounting frame (4), a rotating motor (5), a rotating wire winding connector (6), a wire take-up motor (101), a wire take-up rod (102), a wire take-up rod mounting frame (103), a coating ring (606) and a coating head connecting ring (608); A group of square connection grooves are provided on the upper portion of the motor mounting frame (1), and a group of circular connection holes are provided on one side of the top of the motor mounting frame (1); the square connection block at the bottom of the take-up motor (101) is clamped and connected in the square connection grooves on the upper portion of the motor mounting frame (1), and a group of take-up rods (102) are rotatably connected in the circular connection holes on one side of the upper portion of the motor mounting frame (1), and the take-up rods (102) are rotatably connected to the circular connection holes on the top of the take-up rod mounting frame (103); The winding machine mounting frame (4) is provided with three groups of annular grooves in the middle, and a group of square clamping grooves is provided on one side of the winding machine mounting frame (4); the clamping connection block at the bottom of the rotating motor (5) is clamped in the clamping groove on one side of the winding machine mounting frame (4), and the two groups of rotating connection rings on the outer side of the rotating winding connector (6) are rotatably connected in the annular groove in the middle of the winding machine mounting frame (4); the three groups of square clamping grooves in the middle of the upper part of the thread and noodle machine mounting frame (3) are clamped and connected to the connection block at the bottom of the coating ring (606), and the circular connection hole on the upper part of the coating ring (606) is clamped and connected to the material transfer pipe (605).
2. A photovoltaic wire winding device according to claim 1, characterized in that: A group of circular grooves are provided at the rear of the winding machine mounting frame (4), and a transmission gear ring (601) is rotatably connected in the circular groove at the rear of the winding machine mounting frame (4), and the transmission gear ring (601) is meshedly connected with the rotating transmission gear (501); a connecting shaft at the front of the rotating motor (5) is rotatably connected with the rotating transmission gear (501), and a fastening ring (502) is fastened to the front of the rotating transmission gear (501).
3. A photovoltaic wire winding device according to claim 1, characterized in that: The rotating winding connector (6) is provided with a group of circular threaded holes on the upper and lower sides, and the circular threaded holes on the upper and lower sides of the rotating winding connector (6) are rotatably connected to a clamping shaft (602), and the bottom of the clamping shaft (602) is fixedly connected to a group of bent clamps A (603) and bent clamps B (604).
4. A photovoltaic wire winding device according to claim 3, characterized in that: A set of wire winders (607) are clamped and connected between the bent clamping plate A (603) and the bent clamping plate B (604), and seven sets of circular holes are provided in the middle of the wire winders (607).
5. The photovoltaic wire winding device according to claim 1, wherein: The coating ring (606) is provided with three groups of circular holes at the bottom, and three groups of coating heads (609) are threadedly connected to the three groups of circular holes at the bottom of the coating ring (606). The coating head connecting ring (608) is provided with three groups of circular clamping holes on the outside, and the three groups of circular clamping holes on the outside of the coating head connecting ring (608) are clamped and connected to the three groups of coating heads (609).
6. A photovoltaic wire winding device according to claim 1, characterized in that: A group of square grooves are provided at the bottom of the winding machine mounting frame (4), and the square grooves at the bottom of the winding machine mounting frame (4) are connected to the clamping blocks at the front of the winding machine mounting frame (3) by clamping, and the rear of the winding machine mounting frame (3) is movably connected to a guide plate (2).