Water distribution turbulent flow mechanism of air flotation machine

By designing the turbulent water distribution mechanism of the air float machine, using the hole structure of the support frame and the turbulent gate, and combining the clean water barrier frame, the problem of uneven flow rate caused by the small flow path of the turbulent gate is solved, and a more efficient mixing and purification effect of the bubble and sewage is achieved, and the processing capacity and equipment stability of the air float machine are improved.

CN223292324UActive Publication Date: 2025-09-02WUXI LEMOTE INTELLIGENT ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202422269924.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-09-02
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The turbulent gate flow path area of ​​the existing air float turbulent mechanism is small, resulting in uneven liquid flow rate and easy turbulence to occur in the dissolved gas release area, affecting the adhesion effect of suspended particles and bubbles, causing the scum to lose its stability and affecting the air float treatment effect.

Method used

A turbulent flow mechanism for water distribution of air floaters is designed, including a support frame and a turbulent flow gate. The turbulent flow gate is composed of multiple parallel grid strips, with holes on the grid strips, and combined with a clean water barrier frame, the turbulent flow mechanism is driven by a rotating motor to drive the turbulent flow mechanism, so that the water flow can form multiple flow channels through the gaps and holes of the grid strips, increase the area of ​​the runner, increase the generation of laminar flow, stabilize the fluid speed, reduce the jet area, and improve the mixing effect of bubbles and sewage.

Benefits of technology

It increases the flow path area, stabilizes the fluid speed, improves the purification effect of the float machine, reduces the equipment failure rate, and improves work efficiency. Especially when used in the fields of textiles and printing and dyeing, it reduces textile fiber hooks and improves the operating stability and efficiency of the equipment.

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Abstract

The utility model relates to a water distribution turbulence mechanism of an air floatation machine, which is used for the air floatation machine which comprises an air floatation tank, a water distribution pipe and a walking frame rotationally arranged in the air floatation tank. The water distribution turbulent flow mechanism comprises a supporting frame and a turbulent flow grid, the supporting frame is in threaded connection with the bottom of the end, close to the walking direction, of the walking frame, the turbulent flow grid is clamped to the supporting frame, the turbulent flow grid is provided with a grid bar set, the grid bar set is composed of a plurality of parallel grid bars, and a plurality of hole sets are formed in the grid bars. The turbulent flow in the dissolved air release area is effectively restrained, the generation of laminar flow is increased, sewage and bubbles are effectively and fully mixed, the generation of a jet flow area is reduced, the fluid speed is uniform and stable, the air flotation quality is improved, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sewage treatment, in particular to a water distribution turbulence mechanism of an air flotation machine. Background Art

[0002] The existing flotation machine turbulence mechanism uses a turbulence grid composed of a row of parallel angle steels, which is installed at the bottom of the first end of the flotation machine's traveling frame. The turbulence grid has a small flow channel area, which will produce a jet area, uneven liquid flow rate, and turbulence in the dissolved air release area. Under the turbulent state, the adhesion effect of suspended particles and bubbles will be affected, which may cause the slag to lose stability, thereby affecting the flotation treatment effect.

[0003] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of the present disclosure, and therefore may include information that does not constitute prior art known to ordinary technicians in the field. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the embodiment of the present utility model discloses a water turbulence distribution mechanism for a flotation machine to solve the technical problems of small turbulence grid flow channel area, jet flow area, uneven liquid flow rate, and easy turbulence in the dissolved air release area.

[0005] The technical solutions adopted in this utility model are as follows:

[0006] A water distribution turbulence mechanism for a flotation machine is used for an flotation machine, the flotation machine comprising an air flotation pool, a water distribution pipe, and a traveling frame rotatably arranged in the air flotation pool; the water distribution turbulence mechanism comprises a support frame and a turbulence fence, the support frame is threadedly connected to the bottom of the traveling frame near one end of the traveling direction, the turbulence fence is clamped to the support frame, and the turbulence fence is provided with a bar group, the bar group is composed of a plurality of mutually parallel bars, and a plurality of hole groups are opened on the bars.

[0007] A further technical solution is that the water distribution turbulence mechanism of the flotation machine further includes a clean water baffle frame, the clean water baffle frame is welded to the end of the support frame away from the walking direction, and the water distribution pipe extends into the baffle frame.

[0008] Its further technical solution is that the clean water baffle frame includes a first baffle, a second baffle, a third baffle, and a fourth baffle. The first baffle is located at the bottom of the flotation pool and is suspended on the bottom surface of the flotation pool. The second baffle is an arc-shaped baffle with the center of the circle being the center of the flotation pool. It is located at the top of the first baffle, close to the center of the flotation pool. The third baffle is an arc-shaped baffle with the center of the circle being the center of the flotation pool. It is located at the top of the first baffle, close to the edge of the flotation pool. The fourth baffle is located at the top of the first baffle, on the outside of the water distribution pipe, away from the end of the walking direction.

[0009] A further technical solution is that the clean water baffle frame also includes a fifth baffle, which is an arc-shaped baffle with the center of the circle being the center of the flotation tank. The fifth baffle is located at the top of the first baffle and between the two water distribution pipes.

[0010] A further technical solution is that the bar group also includes a plurality of support bars, which are parallel to each other and welded longitudinally at intervals on the surface of the support bar away from the walking direction. The turbulence fence is connected to the support frame through the support bars.

[0011] A further technical solution is that the hole group consists of a plurality of holes arranged on the grid bars at intervals along the longitudinal direction of the grid bars.

[0012] A further technical solution is that the grid bar is an angular structure, and the grid bar has a first plate and a second plate. The tips of the first plate and the second plate are welded to the surface of the support bar at one end away from the walking direction, and the back of the limb formed by the first plate and the second plate faces away from the walking direction.

[0013] A further technical solution is that a positioning hole plate is provided on the surface of the walking frame close to one end of the walking direction, a bolt column is welded on the top of the support frame, and the support frame is threadedly connected to the positioning hole plate through the bolt column.

[0014] The beneficial effects of the embodiments of the present utility model are as follows:

[0015] The turbulence grid is connected to the support frame, and the turbulence grid is clamped on the support frame. The turbulence grid is provided with a bar group, and the bar group is composed of a plurality of bars parallel to each other. A plurality of hole groups are opened on the bars. A mixture of external wastewater and bubbles is injected into the flotation tank through the water distribution pipe. The rotating motor drives the traveling frame to drive the turbulence mechanism. The water flows through the gaps between adjacent bars to form a plurality of flow channels laterally. At the same time, the water flows through the holes on the bars to form various small flow channels, which increases the flow channel passing area, effectively restricts the turbulence in the dissolved air release zone, increases the generation of laminar flow, effectively mixes the sewage and bubbles, reduces the generation of the jet zone, makes the fluid velocity uniform and stable, improves the flotation quality, and improves the work efficiency.

[0016] 2. Furthermore, if the water distribution turbulence mechanism of the flotation machine of the present invention is used in the textile and printing and dyeing fields, textile fibers can pass through a plurality of hole groups formed in the grid bars, and a mixture of textile or printing and dyeing wastewater to be treated and air bubbles is injected into the flotation tank through the water distribution pipe. The rotating motor drives the traveling frame to drive the turbulence mechanism. The wastewater containing fibers can pass not only through the gaps between adjacent grid bars, but also through the holes in the grid bars, thereby increasing the fiber passage area, reducing the chance of textile fibers getting caught on the turbulence grid, reducing equipment failure rate, and improving work efficiency.

[0017] 3. Furthermore, the water distribution turbulence mechanism of the flotation machine also includes a clean water baffle frame. The rotating motor drives the traveling frame to drive the turbulence mechanism, wherein the clean water baffle frame is driven to move, and the mixture of external industrial wastewater to be treated and bubbles is injected into the flotation tank through the water distribution pipe. The flotation machine starts purification work, and the clean water baffle frame blocks the wastewater continuously injected from the water distribution pipe to prevent it from contaminating the clean water that has been purified in the clean water area, thereby improving the flotation purification effect and improving work efficiency.

[0018] 4. Furthermore, the turbulence fence is detachably connected to the support frame, which is convenient for disassembly and cleaning of the turbulence fence. At the same time, when cleaning the turbulence fence, the lower support frame can be rotated and the clean water baffle frame can be disassembled together for easy cleaning. The turbulence fence can also be removed from the support frame and the corresponding damaged parts can be replaced. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic top view of the structure of the water distribution turbulence mechanism of the air flotation machine of the present invention.

[0020] Figure 2 This is a partial vertical cross-sectional structural diagram of the water distribution turbulence mechanism of the air flotation machine of the present utility model.

[0021] Figure 3 for Figure 1 Enlarged view at point A.

[0022] Figure 4 This is a schematic diagram of the main structure of the grid bars in the water turbulence distribution mechanism of the air flotation machine of the present utility model.

[0023] In the picture:

[0024] 1. Flotation tank; 2. Water distribution pipe; 3. Traveling frame; 4. Support frame; 5. Turbulence fence; 51. Bar group; 511. Bar; 5111. First plate; 5112. Second plate; 5113. Hole group; 51131. Hole; 512. Support bar; 6. Clean water baffle frame; 61. First baffle; 62. Second baffle; 63. Third baffle; 64. Fourth baffle; 65. Fifth baffle. DETAILED DESCRIPTION

[0025] The specific implementation of the present utility model will be described below with reference to the accompanying drawings.

[0026] In order to make the purpose, technical solution and advantages of the present invention clearer, the device proposed in the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. According to the following description, the advantages and features of the present invention will be clearer. It should be noted that the accompanying drawings adopt a very simplified form and use non-precise proportions, which are only used to conveniently and clearly assist in explaining the purpose of the implementation method of the present invention. In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, please refer to the accompanying drawings. It should be noted that the structure, proportion, size, etc. illustrated in the drawings of this specification are only used to match the content disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no technical substantive significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in the present invention without affecting the efficacy and purpose that can be achieved by the present invention.

[0027] Example:

[0028] Figure 1 This is a top view of the structure of the water turbulence mechanism of the air flotation machine of the utility model. Figure 1 As shown, the water distribution turbulence mechanism of the flotation machine is used for the flotation machine, and the flotation machine includes an air flotation pool 1, a water distribution pipe 2, and a traveling frame 3 rotatably arranged in the air flotation pool 1.

[0029] Figure 2 This is a partial vertical cross-sectional structural diagram of the water distribution turbulence mechanism of the air flotation machine of the present utility model. Figure 3 for Figure 1 Enlarged view at point A. Figure 4 This is a schematic diagram of the main structure of the grid bars in the water turbulence mechanism of the air flotation machine of the present invention. Figures 1 to 4 As shown, the water turbulence distribution mechanism includes a support frame 4 and a turbulence fence 5. The support frame 4 is threadedly connected to the bottom of the traveling frame 3 near the end of the traveling direction. Exemplarily, a positioning hole plate is provided on the surface of the traveling frame 3 near the traveling direction. Bolt studs are welded to the top of the support frame 4, and the support frame 4 is threadedly connected to the positioning hole plate via the bolt studs. The turbulence fence 5 is clamped to the support frame 4 to facilitate disassembly and cleaning of the turbulence fence 5. The turbulence fence 5 is provided with a bar group 51, which is composed of a plurality of parallel bars 511. Exemplarily, the bar group 51 also includes a plurality of support bars 512. The plurality of parallel bars 511 are welded longitudinally at intervals to the surface of the support bars 512 at the end away from the traveling direction. The turbulence fence 5 is clamped to the support frame 4 via the support bars 512. The bars 511 are provided with a plurality of hole groups 5113. The hole groups 5113 are composed of a plurality of holes 51131 spaced longitudinally along the bars 511.

[0030] like Figures 1-2As shown, further, the water distribution turbulence mechanism of the flotation machine also includes a clean water baffle frame 6, which is welded to the end of the support frame 4 away from the walking direction, and the water distribution pipe 2 extends into the clean water baffle frame 6. Exemplarily, the clean water baffle frame 6 includes a first baffle 61, a second baffle 62, a third baffle 63 and a fourth baffle 64. The first baffle 61 is suspended on the bottom surface of the flotation pool 1. The second baffle 62 is an arc-shaped baffle with the center of the circle being the center of the flotation pool 1. It is arranged at the top of the first baffle 61, close to the center of the flotation pool 1. The third baffle 63 is an arc-shaped baffle with the center of the circle being the center of the flotation pool 1. It is arranged at the top of the first baffle 61, close to the edge of the flotation pool 1. The fourth baffle 64 is arranged at the top of the first baffle 61, on the outside of the water distribution pipe 2 away from the walking direction. The clean water baffle frame 6 can block rainwater from contacting the clean water in the clean water area to the greatest extent, improve the flotation purification effect, and improve work efficiency. At the same time, when cleaning the turbulence fence 5, the support frame 4 can be removed and the clean water baffle frame 6 can be removed together for easy cleaning. The turbulence fence 5 can also be removed from the support frame 4 and the corresponding damaged parts can be replaced.

[0031] like Figure 1 As shown, further, the clean water baffle frame 6 also includes a fifth baffle 65. The fifth baffle 65 is an arc-shaped baffle with the center of the circle being the center of the flotation tank 1. It is arranged at the top of the first baffle 61 and is located between the two water distribution pipes 2. The fifth baffle 65 can avoid mutual influence between the water distribution pipes 2 when distributing water together.

[0032] like Figure 3 As shown, further, the grid bar 511 is an angular structure, and the grid bar 511 has a first plate 5111 and a second plate 5112. The tips of the first plate 5111 and the second plate 5112 are welded to the surface of the support bar 512 at one end away from the walking direction. The back of the limb formed by the first plate 5111 and the second plate 5112 faces away from the walking direction. The angular grid bar 511 further increases the flow channel area of ​​the turbulence fence 5.

[0033] In this example, the plurality of hole groups 5113 formed on the bars 511 increase the flow channel area of ​​the turbulence grid 5, effectively constrain the turbulence in the dissolved air release zone, increase the generation of laminar flow, effectively mix the sewage and bubbles, reduce the generation of the jet zone, make the fluid velocity uniform and stable, improve the flotation quality, and enhance work efficiency. If the water distribution turbulence mechanism of the flotation machine is used in the textile and printing and dyeing fields, the textile fibers can pass through the plurality of hole groups 5113 formed on the bars 511, which can reduce the textile fibers from hooking on the turbulence grid 5, reduce the equipment failure rate, and improve work efficiency.

[0034] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0035] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. The water distribution turbulence mechanism of the air flotation machine is characterized by: Used in an air flotation machine, the air flotation machine comprises an air flotation tank (1), a water distribution pipe (2), and a traveling frame (3) rotatably arranged in the air flotation tank (1); the water distribution turbulence mechanism comprises: A support frame (4), the support frame (4) being threadedly connected to the bottom of the walking frame (3) at one end close to the walking direction; A turbulence fence (5) is snap-connected to the support frame (4), and the turbulence fence (5) is provided with a bar group (51), the bar group (51) is composed of a plurality of bars (511) parallel to each other, and a plurality of hole groups (5113) are provided on the bars (511).

2. The water distribution turbulence mechanism of the air flotation machine according to claim 1, characterized in that: The water distribution turbulence mechanism of the air flotation machine further comprises a clean water baffle frame (6), the clean water baffle frame (6) is welded to the end of the support frame (4) away from the traveling direction, and the water distribution pipe (2) extends into the clean water baffle frame (6).

3. The water distribution turbulence mechanism of the air flotation machine according to claim 2, characterized in that: The clean water baffle frame (6) comprises a first baffle (61), a second baffle (62), a third baffle (63), and a fourth baffle (64); the first baffle (61) is suspended on the bottom surface of the flotation tank (1); the second baffle (62) is an arc-shaped baffle, the center of which is the center of the flotation tank (1), and is arranged at the top of the first baffle (61) near the center of the flotation tank (1); the third baffle (63) is an arc-shaped baffle, the center of which is the center of the flotation tank (1), and is arranged at the top of the first baffle (61) near the edge of the flotation tank (1); and the fourth baffle (64) is arranged at the top of the first baffle (61) near the outer side of the water distribution pipe (2) away from the walking direction.

4. The water distribution turbulence mechanism of the air flotation machine according to claim 3, characterized in that: The clean water baffle frame (6) further includes a fifth baffle (65), which is an arc-shaped baffle with the center of the circle being the center of the flotation tank (1), and is arranged at the top of the first baffle (61) and between two adjacent water distribution pipes (2).

5. The water distribution turbulence mechanism of the air flotation machine according to claim 1, characterized in that: The bar group (51) further comprises a plurality of support bars (512), wherein the plurality of bars (511) are longitudinally perpendicular to the support bars (512) and are welded at intervals to the surface of the support bars (512) at one end away from the walking direction, and the turbulence fence (5) is clamped to the support frame (4) via the support bars (512).

6. The water distribution turbulence mechanism of the air flotation machine according to claim 1, characterized in that: The hole group (5113) consists of a plurality of holes (51131) arranged on the grid bar (511) at intervals along the longitudinal direction of the grid bar (511).

7. The water distribution turbulence mechanism of the air flotation machine according to claim 5, characterized in that: The grid bar (511) is an angular structure, and the grid bar (511) has a first plate (5111) and a second plate (5112). The tips of the first plate (5111) and the second plate (5112) are welded to the surface of the support bar (512) at one end away from the walking direction, and the back of the limb formed by the first plate (5111) and the second plate (5112) is facing away from the walking direction.

8. The water distribution turbulence mechanism of the air flotation machine according to claim 2, characterized in that: A positioning hole plate is provided on the surface of the walking frame (3) at one end close to the walking direction, a bolt column is welded to the top end of the support frame (4), and the support frame (4) is threadedly connected to the positioning hole plate via the bolt column.