Dehydration device for producing packaging body paper
By designing a dehydration device including a permeation net, an extrusion drum and a sponge sleeve, efficient extrusion and dehydration of wet paper and water recovery are achieved, which solves the problem of high moisture content of wet paper in the existing device and reduces the power and energy consumption of the dryer.
Patent Information
- Application Number
- CN202422520351.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The existing packaging base paper dehydration device cannot effectively squeeze the wet paper and recover moisture, resulting in a high moisture content in the wet paper, increasing the power consumption and energy waste of the later dryer.
A dehydration device including a permeation net, an extrusion rotor, a drive assembly, a limit assembly and a scraping assembly is designed. Through the combination of an extrusion rotor and a sponge sleeve, the extrusion dehydration of the wet paper and the recovery of moisture is achieved. The motor drive and ratchet mechanism are used to ensure one-way rotation, and the motor use is optimized in combination with the PLC control box.
Effectively reduce the moisture content of wet paper, reduce the power consumption of the dryer, avoid waste of water resources and electricity, and improve dehydration efficiency.
Smart Images

Figure CN223292858U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dehydration devices, and in particular relates to a dehydration device for producing packaging base paper. Background Art
[0002] Packaging base paper refers to paper that has not been printed or processed or has only undergone preliminary processing (such as coating, impregnation, glazing, lamination, etc.), and is specifically designed for further processing into various packaging containers (such as cartons, paper boxes, paper bags, etc.).
[0003] Dehydration devices achieve solid-liquid separation and material dehydration through different working principles, such as centrifugal force, squeezing pressure, and vacuum pressure. These devices use specific mechanical structures and working media to remove moisture from the material to achieve the desired dehydration effect.
[0004] The authorization publication number "CN206902468U" records "a packaging paper scraper type clamping net dewatering device, comprising a bottom net, wet paper, a top net, a first scraper type dewatering element and a second scraper type dewatering element, the top net is provided on the upper side of the bottom net, wet paper is placed between the bottom net and the top net, both ends of the bottom net and the top net are fixedly installed by locking rollers, the first scraper type dewatering element is installed on the lower side of the bottom net, and the second scraper type dewatering element is installed on the upper side of the top net. The first scraper-type dewatering element and the second scraper-type dewatering element each include a housing, a liquid storage chamber and a scraper chamber are provided inside the housing, and a strip channel is connected to one end of the lower side of the liquid storage chamber and the scraper chamber. This packaging paper scraper-type clamping wire dewatering device, through the bottom wire, top wire, first scraper-type dewatering element and second scraper-type dewatering element, sandwiches the wet paper between the top and bottom wires, achieving double-sided dewatering, higher dehydration efficiency, and more steam-saving drying.
[0005] The above patent uses a bottom screen, a top screen, a first scraper-type dewatering element and a second scraper-type dewatering element to sandwich the wet paper between the top screen and the bottom screen, thereby achieving double-sided dewatering, higher dewatering efficiency and more steam-saving drying. However, the existing packaging base paper dewatering device is unable to squeeze the wet paper and recover water, resulting in a high moisture content in the wet paper. When the wet paper is dried later, the power consumption of the dryer increases, resulting in a waste of water resources and electric energy. For this reason, we propose a dewatering device for producing packaging base paper. Utility Model Content
[0006] The purpose of the utility model is to provide a dehydrating device for producing packaging base paper, which is intended to squeeze wet paper and recover water, thereby reducing the moisture content in the wet paper, so that when the wet paper is dried, the power consumption of the dryer is reduced, and the waste of water resources and electric energy is avoided.
[0007] To achieve the above objectives, the present invention provides the following technical solutions:
[0008] A dehydrating device for producing packaging base paper, comprising a chassis;
[0009] A permeable net, wherein a plurality of the permeable nets are provided, the plurality of the permeable nets are rotatably connected between the inner walls of the chassis, and the circumferential surfaces of the plurality of the permeable nets are sleeved with two rollers;
[0010] A plurality of rotating grooves are provided, and the plurality of rotating grooves are opened at two side ends of the chassis, and a plurality of extrusion drums rotate in the plurality of rotating grooves, and the circumferential inner walls of the plurality of extrusion drums are fixedly connected with sponge sleeves; and
[0011] The dehydration mechanism is arranged between the inner walls of the chassis, the dehydration mechanism is located between multiple permeation nets, and the dehydration mechanism is connected to multiple extrusion drums to rotate the multiple extrusion drums.
[0012] As a preferred solution of the present invention, the dehydration mechanism includes a driving assembly, a limiting assembly and a scraping assembly. The driving assembly is provided in multiple groups, and the multiple groups of driving assemblies are provided at one side end of the chassis, and the multiple groups of driving assemblies are connected to one end of multiple extrusion drums. The limiting assemblies are provided in multiple groups, and the multiple groups of limiting assemblies are provided at the other side end of the chassis, and the multiple groups of limiting assemblies are connected to the other end of multiple extrusion drums. The scraping assembly is provided at one side end of the chassis, and the scraping assembly is connected to multiple sponge sleeves.
[0013] As a preferred solution of the present invention, the driving assembly includes a gear cover, a motor, a driving gear and a driven gear, the gear cover is sleeved on one side end of the extrusion drum, and the gear cover is fixedly connected to the side end of the chassis, the motor is fixedly connected to the side end of the gear cover, and the output end of the motor extends between the inner walls of the gear cover, the driven gear is fixedly connected to the circumferential surface of one end of the extrusion drum, and the driven gear is located between the circumferential inner walls of the gear cover, the driving gear is fixedly connected to the output end of the motor, the driving gear is located between the inner walls of the gear cover, and the driving gear is meshed with the driven gear.
[0014] As a preferred solution of the present invention, the limiting assembly includes a ratchet cover, a ratchet, a spring and a pawl, the ratchet cover is sleeved on the other side end of the extrusion drum, and the ratchet cover is fixedly connected to the other side end of the chassis, the ratchet is fixedly connected to the circumferential surface of the other end of the extrusion drum, and the ratchet is located between the inner walls of the ratchet cover, the pawl is rotatably connected between the inner walls of the ratchet cover, and the pawl is engaged with the ratchet, the spring is arranged between the inner walls of the ratchet cover, one end of the spring is connected to the inner wall of the ratchet cover, and the other end of the spring is connected to the pawl.
[0015] As a preferred solution of the present invention, the scraping assembly includes a scraper drum, a support frame and a guide box. There are multiple scraper drums, and the multiple scraper drums are rotatably connected between the circumferential inner walls of multiple extrusion drums, and the scraper drums correspond to multiple sponge sleeves. There are multiple support frames, and the multiple support frames are fixedly connected to one side end of the multiple scraper drums, and the multiple support frames are fixedly connected to one side end of the chassis. The guide box is fixedly connected to the other side end of the multiple scraper drums. The guide box is communicated with the multiple scraper drums, and the bottom of the guide box extends into the chassis.
[0016] As a preferred solution of the present invention, a plurality of penetration holes are provided on the circumferential surfaces of the plurality of extrusion drums.
[0017] As a preferred solution of the present invention, a PLC control box is fixedly connected to the side end of the chassis.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] 1. In this solution, during the dehydration process of wet paper, multiple scrapers squeeze multiple sponge sleeves to scrape out water stains in the multiple sponge sleeves, squeeze the wet paper and recover water, thereby reducing the moisture content in the wet paper. When the wet paper is dried, the power consumption of the dryer is reduced, avoiding the waste of water resources and electric energy.
[0020] 2. In this solution, when squeezing the water stains in the wet paper, multiple motors in the dehydration mechanism are powered on and started, and the output ends of the multiple motors drive the multiple driving gears to rotate. The multiple driving gears drive the multiple driven gears to rotate by meshing with the multiple driven gears, and the multiple driven gears drive the multiple squeezing drums to rotate. The multiple squeezing drums correspond to each other up and down, and the multiple squeezing drums rotate synchronously to squeeze the wet paper between the two permeable nets, effectively squeezing and dehydrating the wet paper, so that the dehydration device for producing packaging base paper can quickly dehydrate.
[0021] 3. In this solution, when a single squeezing drum rotates, the spring pushes the pawl to engage with the ratchet, causing the squeezing drum to rotate unidirectionally, ensuring unidirectional dehydration of the wet paper. The wet paper is then repeatedly dehydrated through multiple squeezing drums, thereby enhancing the dehydration capacity of the packaging base paper dehydration device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0023] Figure 1 This is a first-perspective perspective diagram of a dehydration device for producing packaging base paper according to the utility model;
[0024] Figure 2 This is a second perspective view of a dehydration device for producing packaging base paper according to the present invention;
[0025] Figure 3 This is a first half cross-sectional view of a dehydration device for producing packaging paper according to the present invention;
[0026] Figure 4 This is a second half cross-sectional view of a dehydration device for producing packaging base paper according to the present invention;
[0027] Figure 5 This is an exploded view of a dehydration mechanism of a dehydration device for producing packaging base paper according to the utility model;
[0028] Figure 6 The utility model is a three-dimensional diagram of a dehydration mechanism of a dehydration device for producing packaging base paper.
[0029] In the figure: 1. Chassis; 2. Rotating trough; 3. Extrusion drum; 4. Scraper drum; 5. Gear cover; 6. Motor; 7. Driving gear; 8. Driven gear; 9. Ratchet cover; 10. Ratchet; 11. Spring; 12. Support frame; 13. Infiltration net; 14. Roller; 15. Guide box; 16. PLC control box; 17. Sponge cover; 18. Pawl. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Example 1
[0032] Reference Figure 1 - Figure 6 , a dehydration device for producing packaging base paper, comprising:
[0033] Chassis 1;
[0034] A plurality of permeable nets 13 are provided, and the plurality of permeable nets 13 are rotatably connected between the inner walls of the chassis 1 , and two rollers 14 are sleeved on the circumferential surfaces of the plurality of permeable nets 13 ;
[0035] There are multiple rotating grooves 2, and the multiple rotating grooves 2 are opened at the two side ends of the chassis 1. Multiple extrusion drums 3 rotate in the multiple rotating grooves 2, and the inner walls of the circumferences of the multiple extrusion drums 3 are fixedly connected with sponge sleeves 17; and
[0036] The dehydration mechanism is arranged between the inner walls of the chassis 1 , the dehydration mechanism is located between the multiple permeable nets 13 , and the dehydration mechanism is connected to the multiple extrusion drums 3 to rotate the multiple extrusion drums 3 .
[0037] In the present invention, multiple penetration nets 13 are used to roll two rollers 14, and the two rollers 14 are used to slowly clamp and move the wet paper. Multiple rotation grooves 2 are used to accommodate multiple squeezing drums 3 for rotation. Multiple sponge sleeves 17 are used to absorb water that penetrates into the multiple squeezing drums 3. The dehydration mechanism is connected to the multiple squeezing drums 3 to rotate the multiple squeezing drums 3.
[0038] The dehydration mechanism includes a driving assembly, a limiting assembly and a scraping assembly. The driving assembly is provided in multiple groups, and the multiple driving assembly groups are provided at one side end of the chassis 1. The multiple driving assembly groups are connected to one end of multiple extrusion drums 3. The limiting assembly is provided in multiple groups, and the multiple limiting assembly groups are provided at the other side end of the chassis 1. The multiple limiting assembly groups are connected to the other end of multiple extrusion drums 3. The scraping assembly is provided at one side end of the chassis 1, and the scraping assembly is connected to multiple sponge sleeves 17.
[0039] In the present invention, multiple drive assemblies are used to rotate the multiple extrusion drums 3, multiple limit assemblies are used to limit the multiple extrusion drums 3 to rotate in one direction, and scraping assemblies are used to scrape out the water stains absorbed by the multiple sponge sleeves 17 and collect and guide them.
[0040] The driving assembly includes a gear cover 5, a motor 6, a driving gear 7 and a driven gear 8. The gear cover 5 is sleeved on one side end of the extrusion drum 3, and the gear cover 5 is fixedly connected to the side end of the chassis 1. The motor 6 is fixedly connected to the side end of the gear cover 5, and the output end of the motor 6 extends between the inner walls of the gear cover 5. The driven gear 8 is fixedly connected to the circumferential surface of one end of the extrusion drum 3, and the driven gear 8 is located between the circumferential inner walls of the gear cover 5. The driving gear 7 is fixedly connected to the output end of the motor 6, and the driving gear 7 is located between the inner walls of the gear cover 5, and the driving gear 7 is meshed with the driven gear 8.
[0041] In the present utility model, the gear cover 5 is used to accommodate the driving gear 7 and the driven gear 8, the motor 6 is used to drive the driving gear 7 to rotate, and the driven gear 8 is used to drive the squeezing drum 3 to rotate. The driving gear 7 drives the squeezing drum 3 to rotate by meshing with the driven gear 8. When the water stains in the wet paper are squeezed, multiple motors 6 in the dehydration mechanism are energized and started, and the output ends of the multiple motors 6 drive the multiple driving gears 7 to rotate. The multiple driving gears 7 drive the multiple driven gears 8 to rotate by meshing with the multiple driven gears 8. The multiple driven gears 8 drive the multiple squeezing drums 3 to rotate. The multiple squeezing drums 3 correspond to each other up and down, and the multiple squeezing drums 3 rotate synchronously to squeeze the wet paper between the two permeable nets 13, effectively squeeze and dehydrate the wet paper, so that the production packaging base paper dehydration device can quickly dehydrate.
[0042] The limiting assembly includes a ratchet cover 9, a ratchet 10, a spring 11 and a pawl 18. The ratchet cover 9 is sleeved on the other side end of the extrusion drum 3, and the ratchet cover 9 is fixedly connected to the other side end of the chassis 1. The ratchet 10 is fixedly connected to the circumferential surface of the other end of the extrusion drum 3, and the ratchet 10 is located between the inner walls of the ratchet cover 9. The pawl 18 is rotatably connected between the inner walls of the ratchet cover 9, and the pawl 18 is engaged with the ratchet 10. The spring 11 is arranged between the inner walls of the ratchet cover 9, one end of the spring 11 is connected to the inner wall of the ratchet cover 9, and the other end of the spring 11 is connected to the pawl 18.
[0043] In the present invention, the ratchet cover 9 is used to accommodate the ratchet 10, the spring 11 and the pawl 18. The ratchet 10 is used to rotate synchronously with the squeezing drum 3. The pawl 18 limits the rotation of the squeezing drum 3 by unidirectional engagement with the ratchet 10. The spring 11 is used to push the pawl 18 close to the ratchet 10 so that the pawl 18 and the ratchet 10 are unidirectionally engaged. When a single squeezing drum 3 is rotated, the spring 11 pushes the pawl 18 to engage with the ratchet 10, thereby causing the squeezing drum 3 to rotate unidirectionally, ensuring unidirectional dehydration of the wet paper, and then repeatedly dehydrating the wet paper through multiple squeezing drums 3, thereby enhancing the dehydration capacity of the production and packaging base paper dehydration device.
[0044] The scraping assembly includes a scraper drum 4, a support frame 12 and a guide box 15. There are multiple scraper drums 4, and the multiple scraper drums 4 are rotatably connected between the circumferential inner walls of the multiple extrusion drums 3, and the scraper drums 4 correspond to the multiple sponge sleeves 17. There are multiple support frames 12, and the multiple support frames 12 are fixedly connected to one side end of the multiple scraper drums 4, and the multiple support frames 12 are fixedly connected to one side end of the chassis 1. The guide box 15 is fixedly connected to the other side end of the multiple scraper drums 4. The guide box 15 is communicated with the multiple scraper drums 4, and the bottom of the guide box 15 extends into the chassis 1.
[0045] In the present invention, multiple scrapers 4 are used to squeeze multiple sponge sleeves 17 to scrape out the water stains adsorbed in the multiple scraper sleeves 4, multiple support frames 12 are used to support and fix the multiple scraper sleeves 4, and the guide box 15 is used to guide the water stains guided by the multiple scraper sleeves 4 into the chassis 1, so as to realize the recycling of the water stains. In the dehydration process of wet paper, the multiple scrapers 4 scrape out the water stains in the multiple sponge sleeves 17 by squeezing the multiple sponge sleeves 17, squeeze the wet paper and recycle water, thereby reducing the water content in the wet paper, so that when the wet paper is dried, the power consumption of the dryer is reduced, and the waste of water resources and electric energy is avoided.
[0046] A plurality of permeable holes are formed on the circumferential surfaces of the plurality of extrusion drums 3 .
[0047] In the present invention, a plurality of penetration holes are provided on the circumferential surfaces of the plurality of extrusion drums 3 , thereby facilitating water stains to penetrate into the plurality of extrusion drums 3 .
[0048] A PLC control box 16 is fixedly connected to the side end of the chassis 1.
[0049] In the present invention, the PLC control box 16 is electrically connected to the plurality of motors 6 , and the PLC control box 16 controls the start and shut down of the plurality of motors 6 by adjusting time parameters.
[0050] The working process of a dehydration device for producing packaging paper provided by the utility model is as follows:
[0051] When the wet paper is dehydrated, the wet paper is driven by the two rollers 14 to move in a straight line. The PLC control box 16 is powered on to start the multiple motors 6. The output ends of the multiple motors 6 drive the multiple driving gears 7 to rotate. The multiple driving gears 7 drive the multiple driven gears 8 to rotate by meshing with the multiple driven gears 8. The multiple driven gears 8 drive the multiple squeezing drums 3 to rotate. The multiple squeezing drums 3 squeeze and dehydrate the wet paper between the two rollers 14 through synchronous rotation, effectively squeezing and dehydrating the wet paper, so that the production and packaging base paper dehydration device can quickly dehydrate. The multiple springs 11 push the multiple pawls 18 to engage with the multiple ratchet wheels 10. Then, the multiple squeezing drums 3 are caused to rotate unidirectionally to ensure unidirectional dehydration of the wet paper, and then the wet paper is repeatedly dehydrated by the multiple squeezing drums 3, thereby enhancing the dehydration capacity of the production and packaging base paper dehydration device. At the same time, the accumulated water stains are guided into the multiple sponge sleeves 17 through the penetration holes on the circumferential surface of the multiple squeezing drums 3. The multiple sponge sleeves 17 rotate synchronously with the multiple squeezing drums 3. The multiple scraping drums 4 squeeze the multiple sponge sleeves 17 to scrape out the water stains in the multiple sponge sleeves 17, squeeze the wet paper and recover water, thereby reducing the water content in the wet paper, so that when the wet paper is dried, the power consumption of the dryer is reduced, and the waste of water resources and electric energy is avoided.
[0052] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A dehydration device for producing packaging paper, characterized in that: include; Chassis (1); A permeable net (13), wherein a plurality of the permeable nets (13) are provided, wherein the plurality of the permeable nets (13) are rotatably connected between the inner walls of the chassis (1), and two rollers (14) are sleeved on the circumferential surfaces of the plurality of the permeable nets (13); A rotating groove (2), wherein a plurality of the rotating grooves (2) are provided, the plurality of rotating grooves (2) are opened at two side ends of the chassis (1), a plurality of extrusion rotating cylinders (3) rotate in the plurality of rotating grooves (2), and a sponge sleeve (17) is fixedly connected to the circumferential inner wall of the plurality of extrusion rotating cylinders (3); and A dehydration mechanism is provided between the inner walls of the chassis (1), the dehydration mechanism is located between the plurality of permeable nets (13), and the dehydration mechanism is connected to the plurality of extrusion drums (3) for rotating the plurality of extrusion drums (3).
2. A dehydration device for producing packaging paper according to claim 1, characterized in that: The dehydration mechanism comprises a driving assembly, a limiting assembly and a scraping assembly. The driving assembly is provided in multiple groups, and the multiple groups of driving assemblies are provided at one side end of the chassis (1). The multiple groups of driving assemblies are connected to one end of multiple squeezing drums (3). The limiting assembly is provided in multiple groups, and the multiple groups of limiting assemblies are provided at the other side end of the chassis (1). The multiple groups of limiting assemblies are connected to the other ends of multiple squeezing drums (3). The scraping assembly is provided at one side end of the chassis (1) and is connected to multiple sponge sleeves (17).
3. A dehydration device for producing packaging paper according to claim 2, characterized in that: The driving assembly comprises a gear cover (5), a motor (6), a driving gear (7) and a driven gear (8); the gear cover (5) is sleeved on one side end of the extrusion drum (3), and the gear cover (5) is fixedly connected to the side end of the chassis (1); the motor (6) is fixedly connected to the side end of the gear cover (5), and the output end of the motor (6) extends between the inner walls of the gear cover (5); the driven gear (8) is fixedly connected to the circumferential surface of one end of the extrusion drum (3), and the driven gear (8) is located between the circumferential inner walls of the gear cover (5); the driving gear (7) is fixedly connected to the output end of the motor (6), and the driving gear (7) is located between the inner walls of the gear cover (5), and the driving gear (7) is meshed with the driven gear (8).
4. A dehydration device for producing packaging paper according to claim 3, characterized in that: The limiting assembly comprises a ratchet cover (9), a ratchet (10), a spring (11) and a pawl (18); the ratchet cover (9) is sleeved on the other side end of the extrusion drum (3), and the ratchet cover (9) is fixedly connected to the other side end of the chassis (1); the ratchet (10) is fixedly connected to the circumferential surface of the other end of the extrusion drum (3), and the ratchet (10) is located between the inner walls of the ratchet cover (9); the pawl (18) is rotatably connected between the inner walls of the ratchet cover (9), and the pawl (18) is engaged with the ratchet (10); the spring (11) is arranged between the inner walls of the ratchet cover (9), one end of the spring (11) is connected to the inner wall of the ratchet cover (9), and the other end of the spring (11) is connected to the pawl (18).
5. A dehydration device for producing packaging paper according to claim 4, characterized in that: The scraping assembly comprises a scraper cylinder (4), a support frame (12) and a guide box (15), wherein a plurality of scraper cylinders (4) are provided, and the plurality of scraper cylinders (4) are rotatably connected between the circumferential inner walls of the plurality of extrusion rotating cylinders (3), and the scraper cylinders (4) correspond to the plurality of sponge sleeves (17), and a plurality of support frames (12) are provided, wherein the plurality of support frames (12) are fixedly connected to one side end of the plurality of scraper cylinders (4), and the plurality of support frames (12) are fixedly connected to one side end of the chassis (1), and the guide box (15) is fixedly connected to the other side end of the plurality of scraper cylinders (4), and the guide box (15) is communicated with the plurality of scraper cylinders (4), and the bottom of the guide box (15) extends into the chassis (1).
6. A dehydration device for producing packaging paper according to claim 5, characterized in that: A plurality of penetration holes are provided on the circumferential surfaces of the plurality of extrusion drums (3).
7. A dehydration device for producing packaging paper according to claim 6, characterized in that: A PLC control box (16) is fixedly connected to the side end of the chassis (1).
Citation Information
Patent Citations
Board -like net dewatering device that presss from both sides is scraped to wrapping paper
CN206902468U