Wet nitrogen drying device
Through the wet nitrogen drying device, the nitrogen humidity is controlled by adjusting components and hygrometers, which solves the problem that ethanol is difficult to remove crystallization water under normal temperature and pressure, and achieves high efficiency drying and high pass rate of special materials.
Patent Information
- Application Number
- CN202422556669.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-22
AI Technical Summary
It is difficult for existing drying equipment to completely remove crystal water from ethanol under normal temperature and pressure, resulting in unsatisfactory drying effect of special materials, especially special materials in the pharmaceutical industry cannot guarantee the drying effect.
The wet nitrogen drying device is used to control the nitrogen humidity through the adjustment element and the hygrometer, and the crystallized water in ethanol is replaced by nitrogen with a certain humidity to improve the drying effect.
The drying pass rate of special materials is improved, ensuring accurate control of drying effect and high-quality drying of materials.
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Figure CN223295136U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of drying devices, and in particular to a wet nitrogen drying device. Background Art
[0002] The current production process is generally dried in a vacuum environment, and the existing drying equipment generally uses vacuum to directly enter the equipment for vacuum drying or to dry under normal pressure.
[0003] In the pharmaceutical industry, the drying effect of the product after the material in the equipment is dried under a certain humidity environment cannot be guaranteed, especially for some special materials, such as ethanol. Ethanol is an organic substance that easily absorbs water. Its molecules contain -OH functional groups, which easily form hydrogen bonds with water molecules. Therefore, it is difficult to completely dehydrate ethanol at room temperature and pressure, which may result in substandard products or unsatisfactory drying effects after drying special materials. Utility Model Content
[0004] In order to improve the drying effect of special materials and increase the qualified rate of special materials after drying, the present application provides a wet nitrogen drying device.
[0005] The present application provides a wet nitrogen drying device, which adopts the following technical solution: it includes a dryer body, on which an air pipe interface is provided, the air pipe interface is connected to the dryer body, and the air pipe interface is used to pass nitrogen with a certain humidity into the dryer body.
[0006] By adopting the above technical solution, when the drying effect of special materials containing ethanol is low under normal drying environment, nitrogen with a certain humidity can replace the ethanol with crystallization water, and at the same time make the special materials with crystallization water, thereby improving the drying effect of special materials and increasing the qualified rate of special materials after drying.
[0007] Preferably, it further comprises a nitrogen supply structure, the air pipe interface is connected to the nitrogen supply structure through an air pipe, and the nitrogen supply structure comprises an adjusting element, and the adjusting element is used to adjust the humidity of the nitrogen passing into the dryer body.
[0008] By adopting the above technical solution, the regulating element adjusts the humidity of the nitrogen passing into the dryer body, so as to achieve precise control of the humidity of the nitrogen passing into the dryer body.
[0009] Preferably, the nitrogen supply structure further includes a hygrometer, which is used to monitor the humidity of the nitrogen passing into the dryer body in real time.
[0010] By adopting the above technical solution, the hygrometer and the regulating element cooperate, the hygrometer monitors the nitrogen passing into the dryer body in real time, and the regulating element adjusts the humidity of the nitrogen passing into the dryer body according to the monitoring data of the hygrometer, so as to achieve the introduction of nitrogen with a preset humidity into the vacuum environment for drying during the drying operation.
[0011] Preferably, the regulating element includes a regulating tank and a nitrogen replenishing pipe, the end of the air pipe away from the air pipe interface is connected to the regulating tank, the nitrogen replenishing pipe is connected to the regulating tank and the nitrogen replenishing pipe is connected to the bottom of the regulating tank, and a delivery pipe is connected above the regulating tank, and the delivery pipe is used to supply nitrogen with a certain humidity to the regulating tank, and the hygrometer includes a first hygrometer, which is arranged on the delivery pipe, and the first hygrometer is used to monitor the humidity of the nitrogen passing into the regulating tank in real time.
[0012] By adopting the above technical solution, when the first hygrometer detects that the humidity of the nitrogen delivered to the regulating tank is high, the nitrogen content in the regulating tank can be replenished through the nitrogen replenishing pipe to thereby adjust the humidity of the nitrogen.
[0013] Preferably, the hygrometer further includes a second hygrometer, which is arranged on the nitrogen replenishing pipe and is used to monitor the humidity of the nitrogen passing into the regulating tank in real time.
[0014] By adopting the above technical solution, the humidity of the nitrogen gas passing from the regulating tank to the dryer body can be calculated based on the data monitored by the first hygrometer and the second hygrometer.
[0015] Preferably, the nitrogen supply structure further includes a humidifying tank, the end of the delivery pipe away from the regulating tank is connected to the humidifying tank, purified water is provided in the humidifying tank, the humidifying tank is connected to a nitrogen supply pipe, and the nitrogen supply pipe is connected to the bottom of the humidifying tank.
[0016] By adopting the above technical solution, the purified water in the humidification tank can humidify the nitrogen passing into the humidification tank.
[0017] Preferably, a purified water replenishing pipe is connected above the humidifying tank, and the purified water replenishing pipe is used to replenish purified water into the humidifying tank, and the purified water replenishing pipe is connected to the top of the humidifying tank.
[0018] By adopting the above technical solution, when the first hygrometer detects that the humidity of the nitrogen flowing through the transport pipe is low, it means that the purified water content in the humidification tank is relatively low, and the purified water in the humidification tank can be replenished through the purified water replenishing pipe.
[0019] Preferably, the delivery pipe, the purified water replenishing pipe, the nitrogen supply pipe and the nitrogen replenishing pipe are respectively connected to a control valve.
[0020] By adopting the above technical solution, the control valve can adjust whether the conveying pipe, the purified water replenishing pipe, the nitrogen supply pipe and the nitrogen replenishing pipe are flowing or not.
[0021] In summary, this application includes at least one of the following beneficial technical effects:
[0022] 1. When the drying effect of special materials containing ethanol is low under normal drying environment, nitrogen with a certain humidity can replace the ethanol with crystal water, and at the same time make the special materials with crystal water, thereby improving the drying effect of special materials and increasing the qualified rate of special materials after drying;
[0023] 2. The regulating element adjusts the humidity of the nitrogen gas entering the dryer body to achieve precise control of the humidity of the nitrogen gas entering the dryer body. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of this application;
[0025] Figure 2 yes Figure 1 A partial enlarged schematic diagram of part A.
[0026] Explanation of the accompanying reference numerals: 110, dryer body; 111, vacuum interface; 112, air pipe interface; 113, three-way valve; 114, vacuum tube; 115, air pipe; 120, regulating element; 121, regulating tank; 122, nitrogen supply pipe; 123, drain valve; 130, hygrometer; 131, first hygrometer; 132, second hygrometer; 140, humidifying tank; 141, nitrogen supply pipe; 142, purified water supply pipe; 143, delivery pipe; 151, DN15-304 valve; 152, DN25 valve. DETAILED DESCRIPTION
[0027] The present application is further described in detail below with reference to the accompanying drawings.
[0028] The present application discloses a wet nitrogen drying device, which is used to improve the drying effect of special materials and increase the qualified rate of special materials after drying.
[0029] refer to Figure 1 、 Figure 2A wet nitrogen drying device includes a dryer body 110 and a nitrogen supply structure. The dryer body 110 is provided with a vacuum interface 111 and an air pipe interface 112. The vacuum interface 111 and the air pipe interface 112 are both connected to the dryer body 110. The vacuum interface 111 is sleeved on the air pipe interface 112. The vacuum interface 111 is connected to a three-way valve 113. One end of the three-way valve 113 is connected to the vacuum interface 111, and the other end of the three-way valve 113 is connected to a vacuum tube 114. The three-way valve 113 also has an end through which a gas Tube 115, the air pipe 115 passes through the three-way valve 113 and is connected to the air pipe interface 112. The end of the air pipe 115 away from the nitrogen supply structure is connected to the nitrogen supply structure. The nitrogen supply structure is used to introduce nitrogen with a certain humidity into the dryer body 110. When the special material containing ethanol has a low drying effect under a normal drying environment, the nitrogen with a certain humidity can replace the ethanol with crystallization water, and at the same time make the special material with crystallization water, thereby improving the drying effect of the special material and improving the qualified rate of the special material after drying.
[0030] The nitrogen supply structure includes an adjusting element 120, a hygrometer 130 and a humidifying tank 140, wherein purified water is provided in the humidifying tank 140, and a nitrogen supply pipe 141 and a purified water replenishing pipe 142 are connected to the humidifying tank 140. The nitrogen supply pipe 141 is connected to the bottom of the humidifying tank 140, and the purified water replenishing pipe 142 is connected to the top of the humidifying tank 140. The nitrogen supply pipe 141 replenishes nitrogen into the humidifying tank 140, and the purified water replenishing pipe 142 replenishes purified water into the humidifying tank 140. The nitrogen and the purified water are in contact, and the nitrogen has a certain humidity.
[0031] The top of the humidifying tank 140 is also connected to a delivery pipe 143. The regulating element 120 includes a regulating tank 121 and a nitrogen supply pipe. The end of the delivery pipe 143 away from the humidifying tank 140 is connected to the regulating tank 121 and the delivery pipe 143 is connected to the bottom of the regulating tank 121. Furthermore, the bottom of the humidifying tank 140 and the bottom of the regulating tank 121 are both provided with a drain valve 123. In this embodiment, a DN25 valve 152 is used.
[0032] The nitrogen replenishing pipe replenishes nitrogen into the regulating tank 121. In this embodiment, the nitrogen supply pipe 141 and the nitrogen replenishing pipe both provide nitrogen to the humidifying tank 140 and the regulating tank 121 respectively at a pressure of 0.3 MPa.
[0033] Furthermore, the hygrometer 130 includes a first hygrometer 131 and a second hygrometer 132. The first hygrometer 131 is arranged on the delivery pipe 143, and the first hygrometer 131 is used to monitor the humidity of the nitrogen passing into the regulating tank 121 in real time. The second hygrometer 132 is arranged on the nitrogen replenishing pipe, and the second hygrometer 132 is used to monitor the humidity of the nitrogen passing into the regulating tank 121 in real time. According to the data monitored by the first hygrometer 131 and the second hygrometer 132, the humidity of the nitrogen passing from the regulating tank 121 to the dryer body 110 can be calculated.
[0034] The delivery pipe 143, the purified water replenishment pipe 142, the nitrogen supply pipe 141 and the nitrogen replenishment pipe are respectively connected to control valves. In this embodiment, the control valves on the delivery pipe 143, the nitrogen supply pipe 141 and the nitrogen replenishment pipe are DN15-304 valves 151, and the control valve on the purified water replenishment pipe 142 is DN25 valve 152.
[0035] When the first hygrometer 131 detects that the nitrogen humidity flowing into the regulating tank 121 is high, the control valve on the nitrogen replenishing pipe is opened to replenish nitrogen into the regulating tank 121. The second hygrometer 132 monitors the humidity of the nitrogen flowing into the regulating tank 121 through the nitrogen replenishing pipe. The nitrogen humidity in the regulating tank 121 can be calculated based on the data from the first hygrometer 131 and the second hygrometer 132, thereby ensuring that the nitrogen humidity flowing into the dryer body 110 is at a preset humidity. Similarly, when the first hygrometer 131 detects that the nitrogen humidity flowing into the regulating tank 121 is low, it indicates that the purified water content in the humidification tank 140 is low. The control valve on the purified water replenishing pipe 142 can be opened to replenish purified water into the humidification tank 140, thereby achieving precise control of the nitrogen humidity flowing into the dryer body 110.
[0036] The implementation principle of a wet nitrogen drying device in an embodiment of the present application is as follows: when the drying effect of a special material containing ethanol is low under a normal drying environment, nitrogen with a certain humidity can replace the ethanol with crystallization water, and at the same time make the special material with crystallization water, thereby improving the drying effect of the special material and increasing the qualified rate of the special material after drying.
[0037] The embodiments of this specific implementation method are all preferred embodiments of the present application and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A wet nitrogen drying device, comprising a dryer body (110), characterized in that: The dryer body (110) is provided with an air pipe interface (112), the air pipe interface (112) being in communication with the dryer body (110), and the air pipe interface (112) being used to introduce nitrogen gas with a certain humidity into the dryer body (110); It also includes a nitrogen supply structure, the air pipe interface (112) is connected to the nitrogen supply structure through an air pipe (115), and the nitrogen supply structure includes an adjusting element (120), and the adjusting element (120) is used to adjust the humidity of the nitrogen passing into the dryer body (110).
2. A wet nitrogen drying device according to claim 1, characterized in that: The nitrogen supply structure further comprises a hygrometer (130), and the hygrometer (130) is used to monitor the humidity of the nitrogen passing into the dryer body (110) in real time.
3. A wet nitrogen drying device according to claim 2, characterized in that: The regulating element (120) comprises a regulating tank (121) and a nitrogen supply pipe, one end of the air pipe (115) away from the air pipe interface (112) is connected to the regulating tank (121), the nitrogen supply pipe (122) is connected to the regulating tank (121) and the nitrogen supply pipe (122) is connected to the bottom of the regulating tank (121), and the top of the regulating tank (121) is connected to a delivery pipe (143), the delivery pipe (143) is used to pass nitrogen with a certain humidity into the regulating tank (121), and the hygrometer (130) comprises a first hygrometer (131), the first hygrometer (131) is arranged on the delivery pipe (143), and the first hygrometer (131) is used to monitor the humidity of the nitrogen passed into the regulating tank (121) in real time.
4. A wet nitrogen drying device according to claim 3, characterized in that: The hygrometer (130) further includes a second hygrometer (132), which is arranged on the nitrogen supply pipe (122). The second hygrometer (132) is used to monitor the humidity of the nitrogen flowing into the regulating tank (121) in real time.
5. A wet nitrogen drying device according to claim 3, characterized in that: The nitrogen supply structure further comprises a humidifying tank (140), one end of the delivery pipe (143) away from the regulating tank (121) is connected to the humidifying tank (140), purified water is provided in the humidifying tank (140), and the humidifying tank (140) is connected to a nitrogen supply pipe (141), and the nitrogen supply pipe (141) is connected to the bottom of the humidifying tank (140).
6. A wet nitrogen drying device according to claim 5, characterized in that: A purified water replenishing pipe (142) is connected above the humidifying tank (140). The purified water replenishing pipe (142) is used to replenish purified water into the humidifying tank (140). The purified water replenishing pipe (142) is connected to the top of the humidifying tank (140).
7. A wet nitrogen drying device according to claim 6, characterized in that: The delivery pipe (143), the purified water replenishment pipe (142), the nitrogen supply pipe (141) and the nitrogen replenishment pipe (122) are respectively connected to control valves.