High-temperature heat exchanger
By introducing a detachable housing and moving mechanism into the high-temperature heat exchanger, combined with the agitator, the efficiency reduction caused by dirt accumulation is solved, convenient disassembly and uniform heat exchange is achieved, and equipment life is extended.
Patent Information
- Application Number
- CN202422318572.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-23
AI Technical Summary
After long-term use of existing high-temperature tube heat exchangers, dirt is easily accumulated on the inner cavity and heat exchange pipes, resulting in a decrease in operating efficiency and is inconvenient for disassembly and assembly and maintenance.
Design a detachable shell structure and moving mechanism, combined with the agitating mechanism, to realize convenient disassembly and assembly of the spiral heat exchange tube and agitating mechanism and clean the inner cavity. The stirring rod is driven by the servo motor to ensure uniform heat exchange.
It improves the disassembly and maintenance efficiency of the heat exchanger, avoids uneven local heat exchange, extends the service life and improves the operating efficiency.
Smart Images

Figure CN223295276U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat exchangers, in particular to a high-temperature heat exchanger. Background Art
[0002] A heat exchanger is an energy-saving device that transfers heat between two or more fluids at different temperatures. It transfers heat from a higher-temperature fluid to a lower-temperature fluid, allowing the fluid temperature to reach the specified process temperature to meet process requirements. It is also one of the key devices for improving energy efficiency. Tubular heat exchangers are one type of heat exchanger.
[0003] The prior art discloses a high-temperature tube heat exchanger (publication number: CN215413284U), which includes a shell, a heat exchange tube is provided inside the shell, and a partition is installed at one end of the interior of the shell. Fixed blocks are fixed to the upper and lower walls of the interior of the shell. The outer wall of the fixed block is provided with an embedding groove that matches the end of the partition. A sealing gasket is bonded to the inner wall of the embedding groove. A through hole is provided on the outer wall of the partition, and the heat exchange tube passes through the through hole. A sealing ring is bonded to the inner wall of the through hole. The upper and lower ends of the outer wall of the shell are symmetrically connected with a cold liquid inlet pipe and a cold liquid outlet pipe. The utility model realizes the insertion and fixation of the partition through the cooperation of the fixing block and the embedding groove, abandons the traditional welding fixing method, facilitates its subsequent replacement, and is more labor-saving and convenient.
[0004] However, the above technical solutions and the prior art still have the following defects:
[0005] After long-term use, dirt or sediment is more likely to accumulate in the inner cavity of the heat exchanger and on the walls of the heat exchange tubes of the tubular heat exchanger, affecting the heat exchange efficiency. However, during use, since the heat exchange tubes are arranged in the shell, and the shell is integral, it is inconvenient to disassemble and maintain, which makes it inconvenient to regularly clean and maintain the inner cavity and the heat exchange tubes, affecting the operating efficiency and service life of the heat exchanger. Utility Model Content
[0006] The purpose of the present invention is to provide a high-temperature heat exchanger to solve the problems raised in the above background technology.
[0007] To achieve the above objectives, the present invention provides the following technical solutions:
[0008] A high-temperature heat exchanger comprises a heat exchanger body, both ends of which are fixedly mounted on a fixed support frame, and a left detachable shell and a right detachable shell are respectively provided at both ends of the heat exchanger body through connecting flanges, a spiral heat exchange tube is centrally provided in the inner cavity of the heat exchanger body, and a stirring mechanism is centrally provided on the inner side of the spiral heat exchange tube, the stirring mechanism is used to stir the hot liquid in the inner cavity of the heat exchanger body to improve the heat exchange efficiency;
[0009] A moving mechanism is provided between the bottom of the left disassembly shell and the fixed support frame, and the moving mechanism facilitates the disassembly and assembly of the spiral heat exchange tube and the stirring mechanism in the inner cavity of the heat exchanger body, thereby improving the disassembly and assembly efficiency.
[0010] Preferably, a cold liquid inlet pipe and a cold liquid outlet pipe are respectively provided on the top and bottom of the left detachable shell, and the cold liquid inlet pipe and the cold liquid outlet pipe are respectively connected and fixed to the two ends of the spiral heat exchange tube through connecting pieces.
[0011] Preferably, a hot liquid inlet pipe is provided above one end of the heat exchanger body, and a hot liquid outlet pipe is provided at the bottom of the right detachable shell.
[0012] Preferably, the stirring mechanism includes a servo motor and a stirring rod. The servo motor is fixedly installed at the center of the end of the left disassembly shell, and the output end of the servo motor is connected and fixed to one end of the stirring rod through a coupling. The stirring rod is arranged at the center of the inner side of the spiral heat exchange tube and is located in the inner cavity of the heat exchanger body.
[0013] Preferably, the moving mechanism includes a moving support plate, a moving wheel and a positioning slide rod. The moving support plate is fixedly installed at the bottom end of the left disassembly shell, and a moving wheel is provided at the bottom of the moving support plate. The positioning slide rod is symmetrically arranged on both sides of the moving support plate, and the positioning slide rod is slidably connected to the inside of the fixed support frame.
[0014] Preferably, the moving mechanism further includes a sliding groove provided inside the fixed support frame, and the sliding groove is slidably connected to the positioning slide rod.
[0015] Preferably, lifting rings are fixedly installed above both ends of the heat exchanger body, and the lifting rings facilitate lifting of the heat exchanger.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1. By detachably providing a left disassembly shell and a right disassembly shell at both ends of the heat exchanger body, the disassembly and assembly of the heat exchanger as a whole is facilitated. By providing a moving mechanism between the bottom of the left disassembly shell and the fixed support frame, the moving mechanism is used to realize the horizontal positioning movement of the left disassembly shell and the spiral heat exchange tube and the stirring mechanism provided inside the left disassembly shell, thereby facilitating the disassembly and assembly of the spiral heat exchange tube and the stirring mechanism, thereby facilitating the maintenance of the inner cavity of the heat exchanger. After the bolts on the connecting flange between the heat exchanger body and the left disassembly shell are removed, the left disassembly shell can be directly pulled to one side through the setting of the moving mechanism, driving the spiral heat exchange tube and the stirring mechanism on the left disassembly shell to be removed from the inner cavity of the heat exchanger body as a whole, thereby facilitating the disassembly and maintenance efficiency of the heat exchanger and the convenience of disassembly and assembly.
[0018] 2. A stirring mechanism is provided in the inner cavity of the heat exchanger body, and the stirring mechanism is provided in the center of the inner side of the spiral heat exchange tube. The liquid in the inner cavity of the heat exchanger body is stirred by driving the stirring mechanism. The stirring rod is driven by the servo motor to rotate, and the liquid is stirred by the rotation of the stirring rod, thereby achieving sufficient heat exchange of the liquid, avoiding the occurrence of local uneven heat exchange, and ensuring the heat exchange effect of the liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0020] Figure 2 This is a schematic diagram of the overall structure of the heat exchanger body of the present invention with the structure removed from the inner cavity.
[0021] Figure 3 This is a schematic diagram of the spiral heat exchange tube structure of the present utility model.
[0022] Figure 4 This is a schematic structural diagram of the stirring mechanism of the present utility model.
[0023] In the figure: 1. Heat exchanger body; 2. Left disassembly shell; 3. Right disassembly shell; 4. Connecting flange; 5. Fixed support frame; 6. Cold liquid inlet pipe; 7. Cold liquid outlet pipe; 8. Spiral heat exchange tube; 9. Hot liquid inlet pipe; 10. Hot liquid outlet pipe; 11. Stirring mechanism; 111. Servo motor; 112. Stirring rod; 12. Moving mechanism; 121. Moving support plate; 122. Moving wheel; 123. Positioning slide bar; 124. Slide groove. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1-4 , the utility model provides a technical solution:
[0026] Example 1:
[0027] A high-temperature heat exchanger includes a heat exchanger body 1, with both ends of the heat exchanger body 1 fixedly mounted on a fixed support frame 5. A left detachable shell 2 and a right detachable shell 3 are respectively provided at both ends of the heat exchanger body 1 via connecting flanges 4. A spiral heat exchange tube 8 is centrally disposed within the inner cavity of the heat exchanger body 1. A stirring mechanism 11 is centrally disposed within the inner side of the spiral heat exchange tube 8. The stirring mechanism 11 is used to stir the hot liquid within the inner cavity of the heat exchanger body 1 to improve heat exchange efficiency.
[0028] A moving mechanism 12 is provided between the bottom of the left disassembly shell 2 and the fixed support frame 5. The moving mechanism 12 facilitates the disassembly and assembly of the spiral heat exchange tube 8 and the stirring mechanism 11 in the inner cavity of the heat exchanger body 1, thereby improving the disassembly and assembly efficiency.
[0029] The top and bottom of the left disassembly shell 2 are respectively provided with a cold liquid inlet pipe 6 and a cold liquid outlet pipe 7, which are respectively connected and fixed to the two ends of the spiral heat exchange tube 8 through connecting parts. By providing the cold liquid inlet pipe 6 and the cold liquid outlet pipe 7, and the cold liquid inlet pipe 6 and the cold liquid outlet pipe 7 are respectively connected and fixed to the two ends of the spiral heat exchange tube 8 through connecting parts, the spiral heat exchange tube 8 is centrally positioned, connected and fixed, which facilitates the disassembly and assembly of the spiral heat exchange tube 8.
[0030] A hot liquid inlet pipe 9 is provided above one end of the heat exchanger main body 1 , and a hot liquid outlet pipe 10 is provided at the bottom of the right detachable shell 3 .
[0031] The moving mechanism 12 includes a moving support plate 121, a moving wheel 122 and a positioning slide 123. The moving support plate 121 is fixedly installed at the bottom end of the left disassembly shell 2. The moving wheel 122 is provided at the bottom of the moving support plate 121. The positioning slide 123 is symmetrically arranged on both sides of the moving support plate 121, and the positioning slide 123 is symmetrically connected to the inside of the fixed support frame 5.
[0032] The moving mechanism 12 further includes a sliding groove 124 provided inside the fixed support frame 5 , and the sliding groove 124 is slidably connected to the positioning slide rod 123 .
[0033] Lifting rings are fixedly installed above both ends of the heat exchanger body 1, and the lifting rings facilitate the lifting of the heat exchanger.
[0034] In this embodiment, the left disassembly shell 2 and the right disassembly shell 3 are detachably provided at both ends of the heat exchanger body 1, so as to facilitate the disassembly and assembly of the heat exchanger as a whole. A moving mechanism 12 is provided between the bottom of the left disassembly shell 2 and the fixed support frame 5. The moving mechanism 12 is used to realize the horizontal movement of the positioning of the left disassembly shell 2 and the spiral heat exchange tube 8 and the stirring mechanism 11 provided inside the left disassembly shell 2, so as to facilitate the disassembly and assembly of the spiral heat exchange tube 8 and the stirring mechanism 11, thereby facilitating the subsequent disassembly and maintenance. During the disassembly process, first remove the bolts on the connecting flange 4 between the heat exchanger body 1 and the left disassembly shell 2, and then directly pull the left disassembly shell 2 to one side. Due to the moving wheel 122 at the bottom of the movable support plate 121 at the bottom of the left disassembly shell 2, the left disassembly shell 2 and the structure thereon are moved horizontally to one side, and are moved out of the inner cavity of the heat exchanger main body 1. The positioning slide rods 123 fixed on both sides of the movable support plate 121 are slidably connected with the slide groove 124 inside the fixed support frame 5 to achieve stable support during the overall movement process, and to ensure that the connecting flange 4 on the left disassembly shell 2 is accurately aligned with the connecting flange 4 on the heat exchanger main body 1 during the installation process, which facilitates the installation of bolts and improves the disassembly and assembly efficiency of the heat exchanger and the convenience of operation by utilizing the moving mechanism 12, thereby improving the disassembly and assembly efficiency.
[0035] Example 2:
[0036] Based on the first embodiment, the stirring mechanism 11 mentioned in the first embodiment is described as follows:
[0037] The stirring mechanism 11 includes a servo motor 111 and a stirring rod 112. The servo motor 111 is fixedly installed at the center of the end of the left disassembly shell 2, and the output end of the servo motor 111 is connected and fixed to one end of the stirring rod 112 through a coupling. The stirring rod 112 is arranged at the center of the inner side of the spiral heat exchange tube 8 and is located in the inner cavity of the heat exchanger body 1.
[0038] In this embodiment, a stirring mechanism 11 is provided in the inner cavity of the heat exchanger body 1, and the stirring mechanism 11 is provided at the center of the inner side of the spiral heat exchange tube 8. The stirring mechanism 11 is driven to stir the liquid in the inner cavity of the heat exchanger body 1. The stirring rod 112 is driven by the servo motor 111 to rotate, and the rotation of the stirring rod 112 is used to stir the liquid, thereby achieving sufficient heat exchange of the liquid, avoiding the occurrence of local uneven heat exchange, and ensuring the heat exchange effect of the liquid.
[0039] Working principle: First, cold liquid is added through the cold liquid inlet pipe 6, and then flows out from the cold liquid outlet pipe 7 through the spiral heat exchange tube 8. Hot liquid is added to the inner cavity of the heat exchanger body 1 through the hot liquid outlet pipe 9. After the hot liquid exchanges heat with the cold liquid in the spiral heat exchange tube 8, the hot liquid is discharged through the hot liquid outlet pipe 10. In the heat exchange process, the operation of the stirring mechanism 11 can fully stir the hot liquid in the inner cavity of the heat exchanger body 1, avoiding the occurrence of local uneven heat exchange of the liquid during the heat exchange process, thereby ensuring the heat exchange effect of the liquid, thereby achieving sufficient heat exchange of the liquid;
[0040] When it is necessary to clean and maintain the inner cavity of the heat exchanger main body 1 or the spiral heat exchange tube 8, first remove the bolts on the left connecting flange 4, and then pull the left disassembly shell 2 to one side through the moving mechanism 12 to move the left disassembly shell 2 and the spiral heat exchange tube 8 on the left disassembly shell 2 and the stirring mechanism 11 as a whole, so that the spiral heat exchange tube 8 is removed from the inner cavity of the heat exchanger main body 1, thereby facilitating the disassembly and maintenance of the heat exchanger and improving the convenience of disassembly and assembly.
[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-temperature heat exchanger, comprising a heat exchanger body (1), characterized in that: The two ends of the heat exchanger body (1) are fixedly mounted on a fixed support frame (5), and the two ends of the heat exchanger body (1) are respectively provided with a left detachable shell (2) and a right detachable shell (3) through connecting flanges (4). A spiral heat exchange tube (8) is centrally provided in the inner cavity of the heat exchanger body (1), and a stirring mechanism (11) is centrally provided on the inner side of the spiral heat exchange tube (8). The stirring mechanism (11) is used to stir the hot liquid in the inner cavity of the heat exchanger body (1) to improve the heat exchange efficiency. A moving mechanism (12) is provided between the bottom of the left disassembly shell (2) and the fixed support frame (5), and the moving mechanism (12) facilitates the disassembly and assembly of the spiral heat exchange tube (8) and the stirring mechanism (11) in the inner cavity of the heat exchanger body (1), thereby improving the disassembly and assembly efficiency.
2. A high-temperature heat exchanger according to claim 1, characterized in that: A cold liquid inlet pipe (6) and a cold liquid outlet pipe (7) are respectively provided at the top and bottom of the left disassembly shell (2); the cold liquid inlet pipe (6) and the cold liquid outlet pipe (7) are respectively connected and fixed to the two ends of the spiral heat exchange tube (8) through connectors.
3. The high-temperature heat exchanger according to claim 1, characterized in that: A hot liquid inlet pipe (9) is provided above one end of the heat exchanger body (1), and a hot liquid outlet pipe (10) is provided at the bottom of the right disassembly shell (3).
4. The high-temperature heat exchanger according to claim 1, characterized in that: The stirring mechanism (11) comprises a servo motor (111) and a stirring rod (112), wherein the servo motor (111) is fixedly mounted at the center of the end of the left disassembly housing (2), and the output end of the servo motor (111) is connected and fixed to one end of the stirring rod (112) via a coupling, and the stirring rod (112) is arranged at the center of the inner side of the spiral heat exchange tube (8) and is located in the inner cavity of the heat exchanger body (1).
5. The high-temperature heat exchanger according to claim 1, characterized in that: The moving mechanism (12) comprises a moving support plate (121), a moving wheel (122) and a positioning slide bar (123); the moving support plate (121) is fixedly mounted on the bottom end of the left disassembly housing (2); the moving wheel (122) is provided at the bottom of the moving support plate (121); the positioning slide bar (123) is symmetrically arranged on both sides of the moving support plate (121), and the positioning slide bar (123) is slidably connected to the inside of the fixed support frame (5).
6. A high-temperature heat exchanger according to claim 5, characterized in that: The moving mechanism (12) further comprises a sliding groove (124) provided inside the fixed support frame (5), wherein the sliding groove (124) is slidably connected to the positioning slide rod (123).
7. The high-temperature heat exchanger according to claim 1, characterized in that: Lifting rings are fixedly mounted above both ends of the heat exchanger body (1), and the lifting rings facilitate lifting of the heat exchanger.
Citation Information
Patent Citations
High-temperature tubular heat exchanger
CN215413284U