Handle operation angle calibration device

By adopting the design of the coupling column and groove in the handle operation angle calibration device, the complex structure and high cost problems in the prior art are solved, and accurate calibration and low-cost calibration of the handle operation angle are achieved.

CN223295367UActive Publication Date: 2025-09-02ZHUZHOU JIACHENG TECH DEV CO LTD +1
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Patent Information

Application Number
CN202422536988.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-09-02
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing handle operating angle calibration device has a complex structure and high manufacturing cost, resulting in large calibration errors and affecting the normal use of the handle.

Method used

A calibration device including a base, an elbow clip, a rotating shaft, a handle clip and a dial is designed. The precise positioning of the handle operating angle is achieved through the cooperation of the convex column and the groove, and the structure is simple and cost-effective.

Benefits of technology

Accurate calibration of handle operating angle is achieved, ensuring the consistency and accuracy of calibration, and reducing manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a handle operation angle calibration device which comprises a base. The rotating shaft, the handle clamp and the dial are arranged on the base, and the toggle clamp is used for fixing the handle base plate. The rotating shaft and the rolling shaft in the handle are concentrically arranged; one end of the handle clamp is connected with the rotating shaft, and the other end is connected with an operating rod of the handle; the dial is parallel to the movement direction of the operating rod; the top of the dial is provided with a groove corresponding to the angle of the dial, and the handle clamp is provided with a protruding column matched with the groove. The calibration device can accurately calibrate the operation angle of the handle.
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Description

Technical Field

[0001] The utility model relates to the field of handle manufacturing, in particular to a handle operation angle calibration device. Background Art

[0002] Before the controller is officially used, its operating angle needs to be calibrated. Specifically, the joystick of the controller is moved, and different operating angles of the controller are defined based on the different movement distances. The corresponding operating angle information is then entered into the system, which serves as the standard for the operating angle of this controller during subsequent use. Currently, the operating angle calibration of the controller is entirely manual. The operator determines the different operating angles of the controller based on feel and experience. Large errors can easily lead to deviations in the calibrated operating angle, thus affecting the normal use of the controller.

[0003] The prior art discloses: CN112621082B discloses a welding angle positioning device, comprising a fixed base plate, a rotating shaft, a rotating plate, a locking bolt, a connecting handle, a handle connecting block, a fixing frame, an adjusting rod, a pointer, and a scale, characterized in that: the rotating shaft is fixedly connected to the fixed base plate, the rotating plate is rotatably connected to the fixed base plate through the rotating shaft, the rotating plate is provided with a through hole for accommodating the locking bolt, the through hole is arc-shaped and the center of the arc coincides with the rotation center of the rotating plate, the locking bolt passes through the through hole and is threadedly connected to the fixed base plate, the fixed base plate is fixedly connected to the fixing frame, the fixing frame is provided with a through hole matching the adjusting rod, the adjusting rod and the fixing frame are movably connected through the through hole, the adjusting rod passes through the through hole on the fixing frame and is connected to the handle connecting block, the connecting handle is fixedly connected to the edge of the rotating plate, the handle connecting block is movably connected to the connecting handle, a pointer is provided on the handle connecting block, and a through hole is provided on the fixing frame along the moving direction of the handle connecting block A scale is provided, and the rotating plate and the fixed base plate are respectively connected between the welding tool or between the welding tool and the welding workpiece; a limiting slot is provided on the fixed frame along the moving direction of the adjusting rod, and a protrusion matching the limiting slot is provided on the handle connecting block, and the handle connecting block is slidably connected to the limiting slot through the protrusion; there are two locking bolts, and the locking bolts are symmetrically distributed relative to the rotation axis; the fixed frame is fixedly connected from both sides of the fixed base plate, and the adjusting rod includes a left adjusting rod and a right adjusting rod, the left adjusting rod is connected to the left side of the handle connecting block, and the right adjusting rod is connected to the right side of the handle connecting block; the adjusting rod is a bolt or a sliding rod; a protrusion is provided at the contact position between the end of the connecting handle and the handle connecting block, and the contact position between the protrusion and the handle connecting block is a spherical surface, and two convex plates are provided on the handle connecting block, and the convex plates are slidably connected to the protrusion at the end of the connecting handle from opposite sides, so that the protrusion at the end of the connecting handle can produce synchronous displacement and rotation with the movement of the handle connecting block.

[0004] Although the prior art discloses a welding angle positioning device that adjusts the rotation angle by adjusting the handle connecting block and the connecting handle through an adjusting rod, and finally adjusts the angle using a scale, although it can solve the problem of handle operation angle calibration, its structure is complex and the manufacturing cost is high. Utility Model Content

[0005] The technical problem solved by the utility model is to overcome the problems existing in the prior art and provide a handle operation angle calibration device with a simple structure and capable of accurately calibrating the handle operation angle.

[0006] The purpose of the utility model is achieved through the following technical solutions:

[0007] Disclosed is a handle operation angle calibration device, comprising a base; a toggle clamp, a rotating shaft, a handle clamp, and a scale plate, which are arranged on the base for fixing a handle chassis; the rotating shaft is arranged concentrically with a roller in the handle; one end of the handle clamp is connected to the rotating shaft, and the other end is connected to an operating rod of the handle; the scale plate is arranged parallel to the movement direction of the operating rod; the top of the scale plate is provided with a groove corresponding to the angle of the scale plate, and the handle clamp is provided with a protrusion adapted to the groove.

[0008] Preferably, four toggle clamps are provided.

[0009] Preferably, the handle clamp comprises a column connected to the rotating shaft and a connecting block connected to the column; the connecting block is provided with a clamping opening for clamping the operating rod.

[0010] Preferably, a clamping block for clamping the scale plate is provided on the connecting block.

[0011] Preferably, a slide groove is provided on the scale plate, and a pin is connected between the slide groove and the clamping block.

[0012] Preferably, the boss is cylindrical, and the boss is connected to the connecting block by bolts.

[0013] Preferably, the columns are connected to the connecting blocks by bolts.

[0014] Preferably, the end portion of the protrusion connected to the groove is configured to be round head-shaped.

[0015] Preferably, there are four grooves, corresponding to 3°, 6°, 9° and 12° on the dial respectively.

[0016] Preferably, an adjustment block is further provided between the base and the handle chassis.

[0017] The calibration device of the utility model provides corresponding grooves on the dial, and when the handle moves, the handle clamp is driven to move synchronously, so that the protrusions connected to the handle clamp enter the grooves of corresponding angles in turn, and each groove corresponds to a different movement angle of the handle.

[0018] It has the following beneficial effects:

[0019] 1) Through the cooperation of the boss and the groove, the handle moves in the same position at the same movement angle, ensuring the accuracy of the handle calibration at different operating angles.

[0020] 2) The handle is connected to the handle clamp, and the convex column on the handle clamp cooperates with the groove on the dial to calibrate the handle operating angle, which has a simple structure and low manufacturing cost.

[0021] 3) An adjustment block is provided to adjust the position of different handles on the calibration device so that the roller and the rotating shaft of the handle can be concentrically arranged, making the calibration device suitable for handles of different models. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a three-dimensional diagram of a handle operation angle calibration device of the utility model;

[0023] Figure 2 This is a front view of a handle operation angle calibration device of the utility model;

[0024] Figure 3 This is a left view of a handle operation angle calibration device of the utility model. DETAILED DESCRIPTION

[0025] In order to clearly illustrate the technical features of this solution, the present invention is described in detail below through specific implementation methods and in conjunction with the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present application is not limited to the specific embodiments disclosed below.

[0027] In addition, in the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0028] In this application, unless otherwise expressly specified or limited, terms such as "installed," "connected," "connect," and "fixed" should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.

[0029] In this application, unless otherwise expressly specified and limited, a first feature "above" or "below" a second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.

[0030] Example 1

[0031] like Figures 1 to 3 As shown, a handle operation angle calibration device is disclosed, including a base 1; further comprising a toggle clamp 2, a rotating shaft 3, a handle clamp 4 and a dial 5 arranged on the base 1 for fixing a handle chassis 6; the rotating shaft 3 is arranged concentrically with the roller in the handle; one end of the handle clamp 4 is connected to the rotating shaft 3 and the other end is connected to the operating rod 7 of the handle; the dial 5 is arranged parallel to the movement direction of the operating rod 7; the top of the dial 7 is provided with a groove 8 corresponding to the angle of the dial 7, and the handle clamp 4 is provided with a protrusion 9 adapted to the groove 8.

[0032] In this embodiment, the base 1 serves as a support platform. A toggle clamp 2 is provided on the upper surface of the base 1. This clamp secures the handle chassis 6 to the base 1, preventing the handle from moving relative to the base 1 when operated. A rotating shaft 3 is provided on the base 1. When the handle is installed, the roller in the handle must be concentric with the rotating shaft 3. A handle clamp 4, located on the base 1, is connected to the rotating shaft 3 at one end and to the handle's operating lever 7 at the other. Therefore, when the handle's operating lever 7 is operated, the handle clamp 4 moves synchronously with the operating lever 7 relative to the base 1. A scale 5 is arranged parallel to the direction of movement of the operating lever 7, with its bottom connected to the base 1. The angle of the scale 5 refers to the angle indicated on the scale 5. The curved top of the scale 5 is interspersed with grooves 8, with different grooves 8 corresponding to different angle values ​​indicated on the scale 5. The handle clamp 4 is provided with corresponding protrusions 9 that mate with the grooves 8. As the handle clamp moves with the operating lever 7, the protrusions 9 pass through different grooves 8 in sequence.

[0033] When the boss 9 moves from the top edge of the dial 5 into the groove 8, and then moves out of the groove 8 until it contacts the top edge of the dial 5, the person operating the operating lever 7 will feel a noticeable jerk. Therefore, whenever a person feels a jerk, it means that the boss 9 and the groove 8 have just fit together. At this time, the angle of the boss 9 corresponding to the dial 5 can be observed, which is also the offset angle of the handle operating lever 7. The position of the operating lever 7 remains unchanged, and this angle is recorded into the handle system to achieve calibration of the handle at this angle. In this way, calibration of different angles is completed in sequence. Through the cooperation of the boss 9 and the groove 8, the movement position of the handle is guaranteed to be consistent at the same movement angle, ensuring the accuracy of the handle when calibrating different operating angles. Through the cooperation of the boss 9 on the handle clamp 4 and the groove 8 on the dial 5, the handle operating angle calibration can be prepared, which has a simple structure and low manufacturing cost.

[0034] Example 2

[0035] Disclosed is a handle operation angle calibration device, comprising a base 1; a toggle clamp 2, a rotating shaft 3, a handle clamp 4, and a scale plate 5, which are arranged on the base 1 for fixing a handle chassis 6; the rotating shaft 3 is arranged concentrically with a roller in the handle; one end of the handle clamp 4 is connected to the rotating shaft 3 and the other end is connected to an operating rod 7 of the handle; the scale plate 5 is arranged parallel to the movement direction of the operating rod 7; the top of the scale plate 7 is provided with a groove 8 corresponding to the angle of the scale plate 7, and the handle clamp 4 is provided with a protrusion 9 adapted to the groove 8.

[0036] The difference between this embodiment and embodiment 1 is that four toggle clamps 2 are provided. The four toggle clamps 2 secure the chassis 6 of the handle, thereby ensuring the stability of the connection between the handle and the base 1. The toggle clamps 2 are conventional technology in the industry.

[0037] In this embodiment, the handle clamp 4 serves as a component connected to the operating rod 7, and the handle clamp 4 moves synchronously with the operating rod 7. The handle clamp 4 specifically includes a column 40 connected to the rotating shaft 3, and a connecting block 41 is specifically connected to the top of the column 40. A clamping opening 42 is provided on the connecting block. After the handle is fixed, the operating rod 7 is clamped in the clamping opening 42. When the operating rod 7 moves, under the action of the clamping opening 42, the connecting block 41 and the column 40 will be displaced synchronously with the operating rod 7. The clamping opening 42 can be specifically set to a groove design that matches the shape of the operating rod 7, which not only ensures the stable connection between the connecting block 71 and the operating rod 7, but also facilitates the disassembly of the two.

[0038] At the same time, in order to ensure that the distance between the column 40 and the scale plate 5 does not change during the movement of the handle clamp 4, a clamping block for clamping the scale plate 5 can be provided on the connecting block 41. Two clamping blocks are provided, which respectively contact the outer walls of the scale plate 5 on both sides.

[0039] In order to further ensure that the displacement of the connecting block 40 is completely consistent with the displacement of the operating rod 7, a sliding groove 10 can be provided on the scale plate 5, and a pin shaft or a rolling shaft is provided between the sliding groove 10 and the clamping block.

[0040] Example 3

[0041] Disclosed is a handle operation angle calibration device, comprising a base 1; a toggle clamp 2, a rotating shaft 3, a handle clamp 4, and a scale plate 5, which are arranged on the base 1 for fixing a handle chassis 6; the rotating shaft 3 is arranged concentrically with a roller in the handle; one end of the handle clamp 4 is connected to the rotating shaft 3 and the other end is connected to an operating rod 7 of the handle; the scale plate 5 is arranged parallel to the movement direction of the operating rod 7; the top of the scale plate 7 is provided with a groove 8 corresponding to the angle of the scale plate 7, and the handle clamp 4 is provided with a protrusion 9 adapted to the groove 8.

[0042] This embodiment differs from Embodiment 2 in that the boss 9 is cylindrical, one end of which is bolted to the connecting block 41. The top of the boss 9, which engages with the groove 8, is rounded. This facilitates the insertion and removal of the boss 9 from the groove 8. It also reduces friction between the boss 9 and the groove 8 when entering and exiting, thereby reducing wear on the boss 9 and the groove 8 and extending the service life of the device.

[0043] Example 4

[0044] Disclosed is a handle operation angle calibration device, comprising a base 1; a toggle clamp 2, a rotating shaft 3, a handle clamp 4, and a scale plate 5, which are arranged on the base 1 for fixing a handle chassis 6; the rotating shaft 3 is arranged concentrically with a roller in the handle; one end of the handle clamp 4 is connected to the rotating shaft 3 and the other end is connected to an operating rod 7 of the handle; the scale plate 5 is arranged parallel to the movement direction of the operating rod 7; the top of the scale plate 7 is provided with a groove 8 corresponding to the angle of the scale plate 7, and the handle clamp 4 is provided with a protrusion 9 adapted to the groove 8.

[0045] The difference between this embodiment and the above embodiment is that there are four grooves 8 on the dial 5, corresponding to 3°, 6°, 9° and 12° marked on the dial 5. Of course, the position and number of the grooves 5 can be set according to actual conditions.

[0046] In this embodiment, the roller heights within handles of different models are not necessarily the same, while the position of the rotating shaft 3 relative to the base 1 is fixed. Therefore, to ensure that the roller within the handle can be concentrically arranged with the rotating shaft 3 when handles of different models are fixed to the base 1, an adjustment block can be provided between the base 1 and the handle chassis 6. The adjustment block can be used to adjust the height deviation between the roller and the rotating shaft 3, thereby making the device applicable to handles of different models, greatly improving the applicability of the calibration device.

[0047] Obviously, the above embodiments are merely examples for the purpose of clearly illustrating the technical solution of the present invention, and are not intended to limit the implementation methods of the present invention. A person skilled in the art would be able to make other variations or modifications based on the above description. It is not necessary and impossible to enumerate all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.

Claims

1. A handle operation angle calibration device, characterized in that: It comprises a base; further comprising a rotating shaft, a handle clamp, a dial, and a toggle clamp arranged on the base; the rotating shaft is arranged concentrically with the roller in the handle; one end of the handle clamp is connected to the rotating shaft, and the other end is connected to the operating rod of the handle; the dial is arranged parallel to the movement direction of the operating rod; the top of the dial is provided with a groove corresponding to the angle of the dial, and the handle clamp is provided with a protrusion adapted to the groove.

2. A handle operation angle calibration device according to claim 1, characterized in that: The number of the toggle clamps is four.

3. The handle operation angle calibration device according to claim 1, characterized in that: The handle clamp comprises a column connected to the rotating shaft and a connecting block connected to the column; the connecting block is provided with a clamping opening for clamping the operating rod.

4. The handle operation angle calibration device according to claim 3, characterized in that: The connecting block is provided with a clamping block for clamping the scale plate.

5. The handle operation angle calibration device according to claim 4, characterized in that: A slide groove is provided on the scale plate, and a pin is connected between the slide groove and the clamping block.

6. The handle operation angle calibration device according to claim 3, characterized in that: The boss is cylindrical and is connected to the connecting block via bolts.

7. The handle operation angle calibration device according to claim 3, characterized in that: The upright column is connected to the connecting block by bolts.

8. The handle operation angle calibration device according to claim 1, characterized in that: The end portion of the protrusion connected to the groove is configured to be round head shaped.

9. The handle operation angle calibration device according to claim 1, characterized in that: There are four grooves, corresponding to 3°, 6°, 9° and 12° on the dial respectively.

10. The handle operation angle calibration device according to claim 1, characterized in that: An adjustment block is also provided between the base and the handle chassis.

Citation Information

Patent Citations

  • A welding angle positioning device

    CN112621082B