Motor encoder detection device
By designing a motor encoder detection device including a base plate, linear guide rail and crank mechanism, the problem of low detection accuracy of the motor encoder is solved, and efficient and accurate motor encoder jump measurement is achieved.
Patent Information
- Application Number
- CN202422826949.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The existing motor encoder detection device cannot meet the needs of small operating space and high detection accuracy, especially the motor encoder jump detection has low accuracy and is difficult to operate.
A motor encoder detection device including a base plate, a linear guide rail, a horizontal moving platform, a lifting platform and a crank mechanism is designed to achieve accurate measurement through the coordinated movement of flexible clamping components and multiple platforms.
It improves detection accuracy and efficiency, reduces the risk of measurement failure, is suitable for rapid detection of a variety of motor encoders, and reduces labor intensity.
Smart Images

Figure CN223295408U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor encoder detection auxiliary mechanisms, in particular to a motor encoder detection device. Background Art
[0002] With the rapid development of my country's machinery manufacturing industry and the upgrading of motors, the requirements for product testing accuracy, runout, and efficiency are becoming increasingly higher. In particular, motor spindle runout and motor encoder runout detection are becoming more and more frequent.
[0003] Existing detection methods cannot meet the needs of motor final encoder runout measurement. Due to the special characteristics of finished motors, the operating space is relatively small and difficult to operate. At the same time, due to the large variety of products, the universality of the detection equipment is highly required.
[0004] Therefore, it is particularly important to design a motor encoder detection device to solve the problems of small operating space, difficult operation and low detection accuracy of existing motor detection methods. Utility Model Content
[0005] The purpose of the utility model is to solve the problems in the prior art that the existing motor operation space is small, it is difficult to operate and the detection accuracy achieved by the detection method is low, and a motor encoder detection device is proposed.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a motor encoder detection device, comprising a base plate, linear guide rails are symmetrically arranged on the base plate, a large horizontal moving platform is slidably arranged on the linear guide rails, a height lifting platform is installed above the large horizontal moving platform, a slide rail is arranged on the height lifting platform, a small horizontal moving platform is slidably arranged on the slide rails, an indicator clamping block is fixedly connected to the indicator clamping block, an indicator is fixedly connected to the indicator, a crank mechanism is arranged on the right side of the guide rail, and the crank mechanism The structure is connected to the large horizontal moving platform through a compressed gas spring handle, the right side of the base plate is fixedly connected to a motor positioning platform, the motor positioning platform is provided with multiple clamping assemblies, the motor to be tested is installed on the motor positioning platform, the motor to be tested is fixedly connected with an encoder, the clamping assembly includes a motor clamper, the motor clamper is threadedly connected to the motor positioning platform, a positioning block is installed on the motor positioning platform, the motor to be tested is arranged on the right side of the positioning block, the motor clamper is arranged on the right side of the motor to be tested, and a shift block is provided at the end of the motor clamper.
[0007] Preferably, an indicator is fixedly connected to the indicator clamping block, and the indicator is located above the encoder.
[0008] Preferably, the crank mechanism includes a fixed block, which is fixedly connected to the base plate by fasteners, and a rotating shaft is passed through the fixed block. The right side of the rotating shaft is fixedly connected to a driving handle, and the left side of the rotating shaft is fixedly connected to a driven handle, and the driven handle and the compression gas spring handle are connected by a crank connecting arm.
[0009] Preferably, the sliding stroke of the large-amplitude horizontal moving platform is smaller than the sliding stroke of the small-amplitude horizontal moving platform.
[0010] Preferably, a main shaft is passed through the motor to be tested, the main shaft is embedded in the motor positioning platform, and the main shaft is driven to rotate by an external driving mechanism.
[0011] Compared with the prior art, the advantages and positive effects of the present invention are:
[0012] 1. In the utility model, during use, the utility model has a simple structure, stable performance, and accurate measurement. Compared with the conventional method for detecting motor encoder vibration, the detection efficiency is low, and it is suitable for measuring the vibration of various motor encoders. The motor encoder vibration can be measured through a flexible clamping component and a lifting platform and a mobile platform, which reduces the risk of measurement failure and meets the detection of various motor encoder vibrations. It has reliable accuracy and fast measurement, and can adjust the measurement height and probe position. It is easy and quick to use, and solves the problems of small operating space, difficult operation and low detection accuracy achieved by existing motor detection methods.
[0013] 2. In the present invention, the staff manually shakes the driving handle to drive the driven handle on the opposite side of the rotating shaft to rotate. The driven handle is connected to the compression gas spring handle through a crank connecting arm. Finally, the driven handle drives the crank connecting arm to move, and then drives the large horizontal moving platform to move on the slide rail, completing the rapid movement of the detection mechanism. The crank mechanism drives the sliding of the large horizontal moving platform, reducing the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a front view of a motor encoder detection device according to the present invention;
[0015] Figure 2 This is a top view of a motor encoder detection device according to the present utility model;
[0016] Figure 3 This is a partial schematic diagram of a height lifting platform in a motor encoder detection device of the present utility model.
[0017] Legend: 1. Base plate; 2. Linear guide; 3. Large-amplitude horizontal moving platform; 4. Height lifting platform; 401. Slide rail; 402. Small-amplitude horizontal moving platform; 403. Scissors; 404. Lead screw; 405. Slider; 5. Indicator clamping block; 501. Indicator; 6. Crank mechanism; 601. Compressed gas spring handle; 602. Fixed block; 603. Rotating shaft; 604. Driving handle; 605. Driven handle; 606. Crank connecting arm; 7. Motor positioning platform; 701. Clamping assembly; 702. Motor clamp; 703. Positioning block; 704. Shift block; 8. Motor to be tested; 801. Encoder; 802. Spindle. DETAILED DESCRIPTION
[0018] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0019] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0020] The utility model provides a motor encoder detection device, including a base plate 1, a linear guide rail 2 is symmetrically arranged on the base plate 1, a large-scale horizontal moving platform 3 is slidably arranged on the linear guide rail 2, and the large-scale horizontal moving platform 3 is driven by a crank mechanism 6 to quickly move to the detection area position through the setting of the large-scale horizontal moving platform 3, thereby improving the movement efficiency of the detection mechanism, a height lifting platform 4 is installed above the large-scale horizontal moving platform 3, and the setting of the height lifting platform 4 makes the indicator 501 above the measured position adjustable up and down, thereby improving the flexibility of the overall detection mechanism, a slide rail 401 is provided on the height lifting platform 4, and a small-scale horizontal moving platform 402 is slidably arranged on the slide rail 401, and the small-scale horizontal moving platform An indicator clamping block 5 is fixedly connected to the table 402, and an indicator 501 is fixedly connected to the indicator clamping block 5. A crank mechanism 6 is provided on the right side of the guide rail. The crank mechanism 6 is connected to the large-scale horizontal movable platform 3 through a compressed gas spring handle 601. The large-scale horizontal movable platform 3 is pressed onto the linear guide rail 2 through the compressed gas spring handle 601. The height lifting platform 4 is a scissor-like 403 lifting structure. The left side of the scissors 403 is fixed, and the right side is driven by the screw rod 404 and limited by the slider 405. By rotating the screw rod 404, the linear motion is converted into the horizontal movement of the slider 405. The horizontal movement of the slider 405 will drive the height of the scissors 403 arm to change, thereby realizing the longitudinal displacement of the small-scale horizontal movable platform 402.
[0021] When the motor encoder detection device is actually used, the motor to be tested 8 is placed on the motor positioning platform 7, and the dial block 704 is turned to drive the motor clamp 702 to rotate on the motor positioning platform 7 until the motor to be tested 8 in the motor positioning platform 7 is clamped and limited to the right side of the positioning block 703. The crank mechanism 6 is turned to make the large-scale horizontal moving platform 3 enter the measuring position, and the small-scale horizontal moving platform 402 and the height lifting platform 4 are adjusted to make the detection head of the indicator 501 contact the measured position of the motor encoder 801. The indicator 501 displays the reading and the reasonable range. The motor spindle 802 is driven by the external drive mechanism to rotate the motor spindle 802. Turn, at this time record the maximum and minimum values of the indicator table 501, calculate the difference between the maximum and minimum values, which is the motor encoder 801 jitter value. The utility model has a simple structure, stable performance, and accurate measurement. Compared with the conventional method for detecting the jitter of the motor encoder 801, the detection efficiency is low, and it is suitable for measuring the jitter of various motor encoders 801. The motor encoder 801 jitter can be measured through the flexible clamping component 701 and the lifting platform and the mobile platform, reducing the risk of measurement failure and meeting the detection of various motor encoders 801 jitter. It has reliable accuracy, fast measurement, and can adjust the measuring height and probe position. It is convenient and quick to use.
[0022] like Figure 1-3 As shown, the sliding amplitude of the large-amplitude horizontal moving platform 3 is smaller than the sliding amplitude of the small-amplitude horizontal moving platform 402, and the right side of the base plate 1 is fixedly connected to the motor positioning platform 7, and multiple groups of clamping components 701 are provided on the motor positioning platform 7. The motor 8 to be tested is restricted on the motor positioning platform 7 by the mutual cooperation of the multiple groups of clamping components 701. The motor 8 to be tested is installed on the motor positioning platform 7, and the motor 8 to be tested is fixedly connected to the motor 8 to be tested. The indicator table 501 is located above the encoder 801, and a main shaft 802 is passed through the motor 8 to be tested, and the main shaft 802 is embedded in the motor positioning platform 7. The driving rotation of the main shaft 802 is driven by an external driving mechanism.
[0023] The clamping assembly 701 includes a motor holder 702, which is threadedly connected to the motor positioning platform 7. A positioning block 703 is installed on the motor positioning platform 7. The motor 8 to be tested is set to the right of the positioning block 703. The motor holder 702 is set to the right of the motor to be tested 8. A shift block 704 is set at the end of the motor holder 702.
[0024] The effect achieved by the entire embodiment 1 is that by setting the positioning block 703 on the motor positioning platform 7, the motor to be tested 8 is abutted against the positioning block 703, and then the staff manually operates the shift block 704 to drive the motor clamp 702 to be screwed on the motor positioning platform 7 until the motor clamp 702 clamps the motor to be tested 8 to a limited position on the motor positioning platform 7. The entire motor positioning platform 7 can adapt to the limited clamping of motors of different sizes.
[0025] like Figure 1-3 As shown, the crank mechanism 6 includes a fixed block 602, which is fixedly connected to the base plate 1 by fasteners. A rotating shaft 603 is passed through the fixed block 602. A driving handle 604 is fixedly connected to the right side of the rotating shaft 603, and a driven handle 605 is fixedly connected to the left side of the rotating shaft 603. The driven handle 605 is connected to the compressed gas spring handle 601 through a crank connecting arm 606.
[0026] The effect achieved by the entire embodiment 2 is that the staff manually shakes the driving handle 604 to drive the driven handle 605 on the opposite side of the rotating shaft 603 to rotate, and the driven handle 605 is connected to the compressed gas spring handle 601 through the crank connecting arm 606. Finally, the driven handle 605 drives the crank connecting arm 606 to move, and then drives the large-scale horizontal moving platform 3 to move on the slide rail 401, completing the rapid movement of the detection mechanism. The crank mechanism 6 drives the large-scale horizontal moving platform 3 to slide, reducing the labor intensity of the staff.
[0027] Working principle: The motor to be tested is placed on the motor positioning platform, and the dial block is turned to drive the motor clamp to rotate on the motor positioning platform until the motor to be tested in the motor positioning platform is clamped and limited to the right side of the positioning block. The crank mechanism is turned to make the large-scale horizontal moving platform enter the measuring position, and the small-scale horizontal moving platform and the height lifting platform are adjusted to make the detection head of the indicator touch the measured position of the motor encoder. The indicator displays the reading and the reasonable range. The external drive mechanism drives the motor spindle to rotate the motor spindle. At this time, the maximum and minimum values of the indicator are recorded, and the difference between the maximum and minimum values is the motor encoder runout value.
Claims
1. A motor encoder detection device, comprising a base plate (1), a linear guide rail (2) symmetrically arranged on the base plate (1), a large horizontal moving platform (3) slidably arranged on the linear guide rail (2), a height lifting platform (4) installed above the large horizontal moving platform (3), characterized in that: The height lifting platform (4) is provided with a slide rail (401), a small horizontal movable platform (402) is slidably provided on the slide rail (401), an indicator clamping block (5) is fixedly connected to the small horizontal movable platform (402), a crank mechanism (6) is provided on the right side of the guide rail, the crank mechanism (6) is connected to the large horizontal movable platform (3) via a compressed gas spring handle (601), a motor positioning platform (7) is fixedly connected to the right side of the base plate (1), a motor to be tested (8) is installed on the motor positioning platform (7), and the motor to be tested ( 8) is fixedly connected to an encoder (801), a plurality of clamping assemblies (701) are provided on the motor positioning platform (7), the clamping assemblies (701) include a motor clamp (702), the motor clamp (702) is threadedly connected to the motor positioning platform (7), a positioning block (703) is installed on the motor positioning platform (7), the motor to be tested (8) is arranged on the right side of the positioning block (703), the motor clamp (702) is arranged on the right side of the motor to be tested (8), and a shifting block (704) is provided at the end of the motor clamp (702).
2. A motor encoder detection device according to claim 1, characterized in that: An indicator (501) is fixedly connected to the indicator clamping block (5), and the indicator (501) is located above the encoder (801).
3. A motor encoder detection device according to claim 1, characterized in that: The crank mechanism (6) comprises a fixed block (602), the fixed block (602) being fixedly connected to the base plate (1) via a fastener, a rotating shaft (603) passing through the fixed block (602), a driving handle (604) being fixedly connected to the right side of the rotating shaft (603), a driven handle (605) being fixedly connected to the left side of the rotating shaft (603), and the driven handle (605) being connected to the compressed gas spring handle (601) via a crank connecting arm (606).
4. A motor encoder detection device according to claim 1, characterized in that: The sliding stroke of the large-amplitude horizontal moving platform (3) is smaller than the sliding stroke of the small-amplitude horizontal moving platform (402).
5. A motor encoder detection device according to claim 1, characterized in that: A main shaft (802) is provided in the motor to be tested (8), the main shaft (802) is embedded in the motor positioning platform (7), and the main shaft (802) is driven to rotate by an external driving mechanism.