Data acquisition equipment for big data of extra-high voltage steel tube tower production line

Abstract

The utility model relates to the technical field of data acquisition, and discloses a data acquisition device for big data of an extra-high voltage steel tube tower production line, which comprises a data center and a switch electrically connected with the data center, the data center is electrically connected with a wireless sensor, and the wireless sensor can perform remote real-time data acquisition and transmission through a 4G / 5G network. The wireless sensor is electrically connected with a data gateway, the switch is electrically connected with an upper computer protocol module, the upper computer protocol module is fixedly connected with a production line equipment group through an electric wire, the production line equipment group is electrically connected with an upper computer central controller, and the switch is electrically connected with an upper computer IT acquisition module. According to the utility model, the fault response time is shortened, so that the continuity and the safety of the production line are guaranteed, the reliability of data transmission is enhanced by a multi-level encryption and control mechanism at the data safety level, and a solid data foundation is provided for accurate management and intelligent decision-making in the production process.

Description

Technical Field

[0001] The utility model relates to the technical field of data acquisition, in particular to a data acquisition device for big data of an ultra-high voltage steel pipe tower production line. Background Art

[0002] Ultra-high voltage steel pipe tower is a typical non-standard equipment. Its main components are steel parts of various specifications and models. They are usually heavy and long. Its production process requires a high level of automation, informatization, and visualization to support and ensure production efficiency and product quality.

[0003] The management platform must integrate with the production execution management system to achieve visual management and a real-world 3D digital twin. This goal requires data, which is driven by IoT technologies such as perception and interaction. Therefore, researching the key technologies for the Industrial IoT platform for UHV steel pipe tower production lines is crucial for building digital smart factories. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a data acquisition device for big data of ultra-high voltage steel pipe tower production line, aiming to assist factory resource allocation and intelligent production, significantly improve production efficiency, and make positive contributions to factory intelligent manufacturing and industrial upgrading.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The data acquisition equipment for big data of the ultra-high voltage steel pipe tower production line includes a data center and a switch electrically connected thereto. The data center is electrically connected to a wireless sensor, which can remotely collect and transmit real-time data through a 4G / 5G network. The wireless sensor is electrically connected to a data gateway. The switch is electrically connected to a host computer protocol module, which is fixedly connected to a production line equipment group via wires. The production line equipment group is electrically connected to a host computer central control. The switch is electrically connected to a host computer IT acquisition module, which is fixedly connected to the outside of the production line equipment group via wires. The outside of the switch is electrically connected to an acquisition component.

[0007] As a further description of the above technical solution:

[0008] The acquisition component includes an I / O acquisition module, the I / O acquisition module is electrically connected to the switch, the I / O acquisition module is fixedly connected to the stand-alone device via wires, the switch is electrically connected to a protocol acquisition module, and the protocol acquisition module is fixedly connected to the outside of the stand-alone device via wires;

[0009] As a further description of the above technical solution:

[0010] The switch is electrically connected to the server;

[0011] As a further description of the above technical solution:

[0012] The switch includes a data pre-processing module for performing preliminary filtering and denoising on the collected production data to ensure the accuracy of the data.

[0013] The utility model has the following beneficial effects:

[0014] In this utility model, first of all, through edge computing and data preprocessing, the pressure of data transmission is reduced, the data flow is accelerated, and the system response is faster. Its multi-protocol compatibility ensures that the data of different devices can be seamlessly integrated, and the flexibility and scalability of the system are improved. In addition, the real-time monitoring and alarm functions of the server can identify production anomalies in time, shorten the fault response time, and thus ensure the continuity and safety of the production line. At the data security level, multi-level encryption and control mechanisms enhance the reliability of data transmission, providing a solid data foundation for precise management and intelligent decision-making of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a system diagram of the data acquisition equipment for big data of the UHV steel pipe tower production line proposed in this utility model;

[0016] Figure 2 This is a schematic diagram of the information technology of the data acquisition equipment for big data of the ultra-high voltage steel pipe tower production line proposed in this utility model.

[0017] Legend:

[0018] 1. Data center; 2. Wireless sensor; 3. Data gateway; 4. Switch; 5. Server; 6. Host computer protocol module; 7. Production line equipment group; 8. Host computer central control; 9. I / O acquisition module; 10. Protocol acquisition module; 11. Stand-alone equipment; 12. Host computer IT acquisition module. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] Reference Figure 1This utility model provides an embodiment of a data acquisition device for ultra-high voltage steel pipe tower production lines, comprising a data center 1 and a switch 4 electrically connected thereto. The design and implementation of the data acquisition device utilizes a multi-layered architecture to ensure the integrity and real-time nature of data acquisition. Data center 1 serves as a core node, electrically connected to other system modules to enable large-scale data storage and computation. Its functions include not only centralized data processing but also historical data storage, facilitating subsequent analysis and optimization.

[0021] Wireless sensor 2 collects and transmits real-time data via a 4G / 5G network and is electrically connected to data center 1. Wireless sensor 2 transmits information such as temperature, humidity, and equipment status in the production environment to data center 1 via fast network transmission, providing accurate real-time data support for the production line.

[0022] To ensure the accuracy of transmitted data, the wireless sensor 2 is electrically connected to a data gateway 3. The data gateway 3 is responsible for converting various sensor data formats into a standardized format for processing by the data center 1. It also has a data encryption function to ensure secure data transmission.

[0023] Switch 4, the core hub of Data Center 1, is electrically connected to Data Center 1 and performs data filtering and distribution. Switch 4 includes a data preprocessing module that performs preliminary filtering and denoising on transmitted data to reduce noise interference and ensure high data accuracy and reliability.

[0024] Host computer protocol module 6 is electrically connected to switch 4 and is used to convert production data into a format recognizable by the host computer, enabling real-time monitoring of equipment status. This module is fixedly connected to production line equipment group 7 via wires. Various devices in production line equipment group 7 transmit data through host computer protocol module 6, enabling real-time exchange of data and control signals.

[0025] The production line equipment group 7 is electrically connected to the upper computer central control 8, which can comprehensively analyze the data transmitted from the production line to achieve centralized control and status monitoring of the production equipment, so as to adjust the equipment operation status in time.

[0026] In addition, the switch 4 is also electrically connected to the host computer IT acquisition module 12. This module is fixed to the outside of the production line equipment group 7 by wires and is used to collect peripheral device data of the equipment group, providing additional equipment operation information to the host computer and supporting more comprehensive data analysis.

[0027] To efficiently collect data from multiple sources, switch 4 is electrically connected to an external data collection component. This component includes an I / O data collection module 9, which is electrically connected to switch 4 and fixedly connected to a standalone device 11 via wires. I / O data collection module 9 is responsible for collecting I / O data from standalone device 11, such as operating status and fault alarms.

[0028] The switch 4 is also connected to a protocol acquisition module 10 , which is fixedly connected to the outside of the stand-alone device 11 via wires and is used to collect and analyze the communication protocol data of the stand-alone device 11 to ensure the compatibility and stability of the data under multiple protocols.

[0029] Through technical means such as data transmission, protocol analysis, real-time monitoring and data encryption, each module realizes the complete collection and processing of production data, builds an efficient, real-time and secure industrial Internet of Things platform, and provides solid support for the intelligent management of ultra-high voltage steel pipe tower production lines.

[0030] Working Principle: The data acquisition equipment used for big data in the UHV steel pipe tower production line consists of a data center 1 and its electrically connected switch 4. The design and implementation of the data acquisition equipment utilizes a multi-layered architecture to ensure the integrity and real-time nature of data collection. Data center 1 serves as the core node, electrically connected to other system modules to enable large-scale data storage and computation. Its functions include not only centralized data processing but also historical data storage for subsequent analysis and optimization.

[0031] Wireless sensor 2 collects and transmits real-time data via a 4G / 5G network and is electrically connected to data center 1. Wireless sensor 2 transmits information such as temperature, humidity, and equipment status in the production environment to data center 1 via fast network transmission, providing accurate real-time data support for the production line.

[0032] To ensure the accuracy of transmitted data, the wireless sensor 2 is electrically connected to a data gateway 3. The data gateway 3 is responsible for converting various sensor data formats into a standardized format for processing by the data center 1. It also has a data encryption function to ensure secure data transmission.

[0033] Switch 4, the core hub of Data Center 1, is electrically connected to Data Center 1 and performs data filtering and distribution. Switch 4 includes a data preprocessing module that performs preliminary filtering and denoising on transmitted data to reduce noise interference and ensure high data accuracy and reliability.

[0034] Switch 4 is electrically connected to server 5, which plays an important role in the data acquisition and processing system. As a node with high-performance computing capabilities, server 5 is not only a data storage unit, but also undertakes real-time data processing and analysis functions. Its core role is to efficiently process multi-source data from different production equipment, realize hierarchical storage and processing distribution of data, and ensure smooth and efficient data flow throughout the system.

[0035] Host computer protocol module 6 is electrically connected to switch 4 and is used to convert production data into a format recognizable by the host computer, enabling real-time monitoring of equipment status. This module is fixedly connected to production line equipment group 7 via wires. Various devices in production line equipment group 7 transmit data through host computer protocol module 6, enabling real-time exchange of data and control signals.

[0036] The production line equipment group 7 is electrically connected to the upper computer central control 8, which can comprehensively analyze the data transmitted from the production line to achieve centralized control and status monitoring of the production equipment, so as to adjust the equipment operation status in time.

[0037] In addition, the switch 4 is also electrically connected to the host computer IT acquisition module 12. This module is fixed to the outside of the production line equipment group 7 by wires and is used to collect peripheral device data of the equipment group, providing additional equipment operation information to the host computer and supporting more comprehensive data analysis.

[0038] To efficiently collect data from multiple sources, switch 4 is electrically connected to an external data collection component. This component includes an I / O data collection module 9, which is electrically connected to switch 4 and fixedly connected to a standalone device 11 via wires. I / O data collection module 9 is responsible for collecting I / O data from standalone device 11, such as operating status and fault alarms.

[0039] The switch 4 is also connected to a protocol acquisition module 10 , which is fixedly connected to the outside of the stand-alone device 11 via wires and is used to collect and analyze the communication protocol data of the stand-alone device 11 to ensure the compatibility and stability of the data under multiple protocols.

[0040] Through technical means such as data transmission, protocol analysis, real-time monitoring and data encryption, each module realizes the complete collection and processing of production data, builds an efficient, real-time and secure industrial Internet of Things platform, and provides solid support for the intelligent management of ultra-high voltage steel pipe tower production lines.

[0041] Working Principle: First, Data Center 1, as the core of the entire system, is responsible for receiving, processing, and storing real-time data from the production line. Data Center 1 collaborates with other modules to manage large amounts of data, providing data support for the entire production process. Wireless Sensor 2 collects information such as temperature, humidity, and equipment status within the production environment. This information is transmitted to Data Center 1 via a wireless network, enabling real-time monitoring of the production environment and improving the real-time and reliability of production data. Data transmission from Wireless Sensor 2 is further processed by Data Gateway 3, which ensures the uniformity of data information across different devices through conversion to a standardized data format. Data security is also fully guaranteed during transmission.

[0042] Switch 4, the core device in Data Center 1, features data preprocessing, performing preliminary filtering and noise reduction on transmitted data. This processing mechanism reduces noise interference, ensures data accuracy, and improves data quality before transmission to Data Center 1. After data preprocessing, Switch 4 transmits the data to Host Computer Protocol Module 6, which converts the collected production data into information recognizable by the host computer, enabling real-time monitoring and analysis of production line status.

[0043] The production line equipment group 7 is connected to the data system via the host computer protocol module 6. Real-time operating data and status information generated by each device is transmitted to the host computer central control 8, which performs comprehensive analysis. The host computer central control 8 centrally manages the production line equipment, adjusting its operating status in a timely manner to ensure smooth production. Simultaneously, the switch 4 is connected to the host computer IT acquisition module 12, which collects data from peripheral equipment on the production line, thereby obtaining more detailed information about equipment operation during the production process. This module further supplements the data system's information sources and improves data integrity.

[0044] At the periphery of the production line, the I / O acquisition module 9 within the acquisition component collects I / O data from individual devices 11, such as operating status and alarm information, providing the platform with rich data information and further enhancing the comprehensiveness of production monitoring. The protocol acquisition module 10 is responsible for collecting and analyzing communication protocol data from individual devices 11, enabling smooth compatibility and transmission of data from different devices across multiple protocols. The coordinated and interconnected nature of these modules forms a complete closed-loop process for data acquisition, transmission, and processing throughout the entire production line, providing strong technical support for intelligent and real-time production line monitoring.

[0045] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Data acquisition equipment for large data of ultra-high voltage steel pipe tower production lines, including a data center and a switch electrically connected thereto, characterized by: The data center is electrically connected to wireless sensors, which can perform remote real-time data collection and transmission through a 4G / 5G network. The wireless sensors are electrically connected to a data gateway. The switch is electrically connected to a host computer protocol module. The host computer protocol module is fixedly connected to a production line equipment group through wires. The production line equipment group is electrically connected to a host computer central control. The switch is electrically connected to a host computer IT acquisition module. The host computer IT acquisition module is fixedly connected to the outside of the production line equipment group through wires. The outside of the switch is electrically connected to an acquisition component.

2. The data acquisition equipment for large data of the UHV steel pipe tower production line according to claim 1, characterized in that: The acquisition component includes an I / O acquisition module, which is electrically connected to the switch and fixedly connected to a stand-alone device via wires. The switch is electrically connected to a protocol acquisition module, which is fixedly connected to the outside of the stand-alone device via wires.

3. The big data data acquisition equipment for the UHV steel pipe tower production line according to claim 1 is characterized by: The switch is electrically connected to the server.

4. The data acquisition device for big data of the UHV steel pipe tower production line according to claim 1, characterized in that: The switch includes a data pre-processing module for performing preliminary filtering and denoising on the collected production data to ensure the accuracy of the data.

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