Liftable cleaning device for biological reaction kettle
By combining the support frame with the mobile placement structure, the problem of poor stability of the bioreactor cleaning device is solved, and a fast and thorough cleaning effect is achieved.
Patent Information
- Application Number
- CN202422383012.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing bioreactor cleaning device has a small contact area between the universal wheel body and the ground, resulting in poor stability and easy shaking during the cleaning process, which affects the cleaning effect.
The support frame and mobile placement structure are adopted, and the electric telescopic rod and adjustment component are used to realize the rapid movement and fixation of the reactor. The brush strips, scrapers and water spray components are combined for cleaning, avoiding the use of universal wheels and ensuring the stability of the device.
The reactor can be cleaned quickly and conveniently, and the problem of incomplete cleaning caused by shaking of the device is avoided, thus ensuring the thoroughness and stability of the cleaning.
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Figure CN223300629U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reactor cleaning, in particular to a lifting cleaning device for a biological reactor. Background Art
[0002] Bioreactors are equipment used for biological / cell culture, reacting and synthesizing microorganisms with chemical solutions to achieve the heating, evaporation, cooling, and low-speed mixing functions required by the process. However, when the reactor produces viscous products, raw materials will remain on the side walls of the reactor. The residual materials will affect the quality of the next batch of products. In order to ensure the stability of product quality, the reactor needs to be cleaned using a cleaning device after the completion of the next batch of products.
[0003] Application No. 202321922524.7 discloses a liftable reactor cleaning device, "a plurality of universal wheels are symmetrically fixedly installed on the bottom of the mounting frame, a rotary joint is fixedly installed on the water outlet end of the telescopic tube, the water outlet end of the rotary joint is fixedly connected to the water inlet end of the flushing pipe, and the device is moved by the provided universal wheels." In the above, the movement of the device is achieved by rolling the universal wheels to move it to the side of the reactor to be cleaned, but the wheel body of the universal wheel is a cylindrical structure, which reduces its contact area with the ground, and easily leads to poor stability when the device is placed, and vibrations will be generated during the cleaning process. Relying solely on the universal wheel for support will cause the device to shake during the cleaning process, thereby affecting the cleaning of the reactor and resulting in incomplete cleaning of the reactor. Utility Model Content
[0004] The purpose of the utility model is to provide a lifting cleaning device for a biological reactor to solve the above-mentioned technical deficiencies.
[0005] The water tank is connected to the water inlet pipe of the water pump, and the water inlet pipe is connected to the water tank by the water pump connecting the water pump to the outlet pipe.
[0006] Further, referring to the figures and the figures, a cleaning assembly and a driving assembly are provided on the connecting plate, the cleaning assembly consists of a cylindrical barrel, a brush strip and a scraper, the cylindrical barrel is arranged at the lower end of the connecting plate, the brush strip and the scraper are fixedly connected to the outer wall of the cylindrical barrel, the driving assembly consists of a driving motor, a rotating shaft and a connecting rod, the driving motor is connected to the upper end face of the connecting plate, the rotating shaft is connected to the output end of the driving motor, and the rotating shaft is arranged inside the cylindrical barrel, the connecting rod is connected to the outer wall of the rotating shaft, and the end of the connecting rod away from the rotating shaft is connected to the cylindrical barrel.
[0007] Furthermore, as shown in the figure, a water spray assembly is provided at the lower end of the connecting plate, and the water spray assembly consists of a connecting pipe, a water box and a plurality of nozzles. The water box is connected to the lower end of the connecting plate through a short block, and the connecting pipe is connected to the outer wall of the water box, and the water inlet end of the connecting pipe passes through the connecting plate and is connected to the end of the hose away from the delivery pipe. Several of the nozzles are equidistant and evenly connected to the lower end surface of the water box.
[0008] Specifically, when cleaning the reactor, first, the connecting plate is driven down by the first electric telescopic rod to enable the cleaning component to enter the interior of the reactor. After entering, the brush strips and scraper on the outer wall of the cylindrical barrel contact the inner wall of the reactor. Then the driving motor of the driving component is turned on, and the driving motor runs in conjunction with the rotating shaft to drive the connecting rod and the cylindrical barrel to rotate, so that the brush strips and scraper rotate with the rotation of the cylindrical barrel. The residue on the inner wall of the reactor can be scraped off by the scraper, and then the inner wall of the reactor is cleaned by the brush strip. At the same time, the water pump of the pumping component is operated to cooperate with the water pipe, the delivery pipe and the smooth hose to pump water into the interior of the water spray component. The water in the hose enters the water box through the connecting pipe, and is finally sprayed out through the nozzle to flush the inner wall of the reactor to cooperate with the cleaning operation and complete the cleaning operation of the reactor.
[0009] Preferably, a movable placement structure is provided at the lower end of the cleaning assembly, and the movable placement structure includes a connecting seat for placing the reactor, a movable wheel and an adjustment assembly for adjusting the inner diameter spacing of the connecting seat, and the connecting seat includes a left connecting seat and a right connecting seat, and the left connecting seat and the right connecting seat are arranged inside the support frame, and the movable wheel is fixedly connected to the lower end surfaces of the left connecting seat and the right connecting seat.
[0010] Preferably, the adjustment assembly includes a cavity, a second electric telescopic rod and a U-shaped connecting frame, the cavity is opened on the inner wall of the left connecting seat, the second electric telescopic rod is connected to the inside of the cavity, the U-shaped connecting frame is connected to the free end of the second electric telescopic rod, and the end of the U-shaped connecting frame away from the second electric telescopic rod is connected to the right connecting seat.
[0011] Through the above technical solution:
[0012] The cleaning basket is then moved to the cleaning position by the user by means of the movable wheels, and the cleaning basket is moved to the cleaning position by means of the movable wheels, and the cleaning basket is moved to the cleaning position by means of the movable wheels.
[0013] Preferably, a fastening structure is provided at the connection between the support frame and the movable placement structure, and the fastening structure includes a fixed seat, a fixed cylinder, a threaded rod, a movable cylinder, a block, a slot and a handle. The fixed seat is fixedly connected to the outer wall of the connecting seat, the fixed cylinder is connected to the hole reserved in the support frame, the threaded rod is connected to the inside of the fixed cylinder, the movable cylinder is inserted into the inside of the fixed cylinder, and the movable cylinder is connected to the outside of the threaded rod through a screw groove thread.
[0014] Preferably, the clamping block is connected to an end of the movable cylinder away from the fixed cylinder, the clamping slot is provided on the outer wall of the fixing seat, and the clamping block is inserted into the inner portion of the clamping slot.
[0015] Through the above technical solution:
[0016] After the movable placement structure with the reactor placed on it is moved to the inside of the support frame, first hold the handle and twist it to drive the threaded rod to rotate. While rotating, the screw groove opened in the movable cylinder cooperates with the threaded rod, and the movable cylinder gradually moves out of the fixed cylinder until the block is stuck in the inside of the slot opened in the fixed seat. This operation can realize the connection between the support frame and the connecting seat, so that it can fix the movable placement structure, avoid the displacement of the movable placement structure during the cleaning process due to the rollability of the movable wheel, ensure the stability of the reactor during cleaning, and ensure the cleaning effect. In addition, after cleaning, the handle is twisted in the opposite direction according to the above operation to retract the movable cylinder into the fixed cylinder, so that the block is moved out of the slot, and the fixation can be released, which is convenient for removing the cleaned reactor.
[0017] Preferably, the upper end of the fastening structure is provided with an alignment structure, and the alignment structure includes a fixed plate, an L-shaped plate, an alignment seat, an embedding groove and an embedding block. The fixed plate is fixedly connected to the outer wall of the connecting seat and is located at the upper end of the fixed seat, and the L-shaped plate is fixedly connected to the inner wall of the support frame.
[0018] Preferably, the alignment seat is fixedly connected to the surface wall of the L-shaped plate, the embedding groove is opened on the alignment seat, the embedding block is fixedly connected to the upper end surface of the fixed plate, and the embedding block is embedded in the embedding groove.
[0019] Specifically, when the connecting seat is moved into the supporting frame, the embedding block on the fixing plate can be docked and inserted into the embedding groove opened by the positioning seat during the movement process. This operation can play a docking role when the movable placement structure is shifted, thereby ensuring the accuracy of the positioning of the movable placement structure, avoiding the disadvantage that the positioning of the movable placement structure is offset and the block cannot be inserted into the groove during subsequent tightening, and there is no need to move the movable placement structure while performing the tightening operation, thereby ensuring the convenience of the tightening operation.
[0020] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0021] 1. By providing a movable placement structure, the cleaning device has the function of movable placement of the reactor, and can quickly and conveniently move the reactor to be cleaned to the cleaning location and remove the cleaned reactor. There is no need to install universal wheels on the device to achieve the movement of the device, which avoids the poor stability of the device when placed due to the small contact area between the wheel body and the ground, prevents the defect of shaking of the device during the cleaning process, and avoids the disadvantage of incomplete cleaning caused by shaking causing cleaning jams, thereby ensuring the thoroughness of the cleaning of the reactor and not affecting the cleaning of the reactor.
[0022] 2. By setting up a fastening structure, the support frame and the movable placement structure have a fastening function. After the movable placement structure is moved to the cleaning position, the connection between the support frame and the connecting seat can be realized, and the placed movable placement structure can be fixed, thereby avoiding the displacement of the movable placement structure during the cleaning process due to the rollability of the movable wheel, ensuring the stability of the reactor during cleaning and ensuring the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0025] Figure 2 It is a cutaway schematic diagram of the present utility model;
[0026] Figure 3 This is a schematic diagram of the connection between the connecting plate and the cleaning component of the utility model;
[0027] Figure 4 This is a schematic diagram of the connection between the driving component and the cleaning component of the utility model;
[0028] Figure 5 This is a schematic diagram of the mobile placement structure of the utility model;
[0029] Figure 6 This is a schematic diagram of the connection between the mobile placement structure and the support frame of the utility model;
[0030] Figure 7 It is an enlarged schematic diagram of the fastening structure of the utility model;
[0031] Figure 8 It is an enlarged schematic diagram of the alignment structure of the present utility model.
[0032] Description of reference numerals:
[0033] 1. Support frame; 2. Connecting plate; 3. Cleaning assembly; 4. Driving assembly; 5. First electric telescopic rod; 6. Mobile placement structure; 61. Left connecting seat; 62. Right connecting seat; 63. Moving wheel; 64. Cavity; 65. Second electric telescopic rod; 66. L-shaped connecting frame; 7. Fastening structure; 71. Fixed seat; 72. Fixed cylinder; 73. Threaded rod; 74. Movable cylinder; 75. Block; 76. Slot; 77. Handle; 8. Alignment structure; 81. Fixed plate; 82. L-shaped plate; 83. Alignment seat; 84. Inlay groove; 85. Block; 9. Water tank; 10. Pumping assembly; 11. Water spray assembly; 12. Water inlet pipe. DETAILED DESCRIPTION
[0034] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0035] The utility model provides Figure 1 and Figure 2 The bioreactor cleaning device shown includes:
[0036] Support frame 1, the interior of the support frame 1 is connected to a connecting plate 2 through a slide rail, the inner side wall of the support frame 1 is connected to a first electric telescopic rod 5, the free end of the first electric telescopic rod 5 is connected to the upper end surface of the connecting plate 2, the upper end surface of the support frame 1 is fixedly connected to a water tank 9, one side of the water tank 9 is connected to a water inlet pipe 12, the water inlet pipe 12 is fixedly connected to the outer wall of the support frame 1 through a pipe holder, and a pumping assembly 10 for pumping cleaning water in the water tank 9 is provided on the front side of the water tank 9. The pumping assembly 10 consists of a water pump, a water pumping pipe, a delivery pipe and a hose. The water pump is connected to the upper end surface of the support frame 1, the water pumping pipe is connected to the water tank 9 and the water inlet end of the water pump, the delivery pipe is connected to the water outlet end of the water pump, and the hose is connected to the water outlet end of the delivery pipe (the length of the hose can be determined according to actual conditions).
[0037] Further, see Figure 3 and Figure 4 As shown, a cleaning assembly 3 and a driving assembly 4 are provided on the connecting plate 2. The cleaning assembly 3 consists of a cylindrical barrel, a brush strip and a scraper. The cylindrical barrel is arranged at the lower end of the connecting plate 2, and the brush strip and the scraper are fixedly connected to the outer wall of the cylindrical barrel. The driving assembly 4 consists of a driving motor, a rotating shaft and a connecting rod. The driving motor is connected to the upper end surface of the connecting plate 2, the rotating shaft is connected to the output end of the driving motor, and the rotating shaft is arranged inside the cylindrical barrel, the connecting rod is connected to the outer wall of the rotating shaft, and the end of the connecting rod away from the rotating shaft is connected to the cylindrical barrel.
[0038] Further, see Figure 3 As shown, a water spray assembly 11 is provided at the lower end of the connecting plate 2. The water spray assembly 11 consists of a connecting pipe, a water box and a plurality of nozzles. The water box is connected to the lower end of the connecting plate 2 through a short block, the connecting pipe is connected to the outer wall of the water box, and the water inlet end of the connecting pipe passes through the connecting plate 2 and is connected to the end of the hose away from the delivery pipe. A plurality of nozzles are equidistant and evenly connected to the lower end surface of the water box.
[0039] Specifically, when cleaning the reactor, first drive the connecting plate 2 down through the first electric telescopic rod 5 so that the cleaning component 3 enters the interior of the reactor. After entering, the brush strips and scraper on the outer wall of the cylindrical tube contact the inner wall of the reactor. Then turn on the drive motor of the drive component 4. The drive motor runs in conjunction with the rotating shaft to drive the connecting rod and the cylindrical tube to rotate, so that the brush strips and scraper rotate with the rotation of the cylindrical tube. The residue on the inner wall of the reactor can be scraped off by the scraper, and then the inner wall of the reactor is cleaned by the brush strip. At the same time, the water pump of the pumping component 10 is operated in conjunction with the water pipe, the delivery pipe and the smooth hose to pump water to the interior of the water spray component 11. The water in the hose enters the water box through the connecting pipe, and is finally sprayed out through the nozzle to flush the inner wall of the reactor to cooperate with the cleaning operation and complete the cleaning operation of the reactor.
[0040] The utility model provides Figure 2 and Figure 5 The shown embodiment is a liftable cleaning device for a biological reactor. A movable placement structure 6 is provided at the lower end of the cleaning component 3. The movable placement structure 6 includes a connecting seat for placing the reactor, a movable wheel 63 and an adjustment component for adjusting the inner diameter spacing of the connecting seat. The connecting seat includes a left connecting seat 61 and a right connecting seat 62. The left connecting seat 61 and the right connecting seat 62 are arranged inside the support frame 1, and the movable wheel 63 is fixedly connected to the lower end surfaces of the left connecting seat 61 and the right connecting seat 62.
[0041] The adjustment assembly includes a cavity 64, a second electric telescopic rod 65 and a U-shaped connecting bracket 66. The cavity 64 is opened on the inner wall of the left connecting seat 61, the second electric telescopic rod 65 is connected to the interior of the cavity 64, the U-shaped connecting bracket 66 is connected to the free end of the second electric telescopic rod 65, and the end of the U-shaped connecting bracket 66 away from the second electric telescopic rod 65 is connected to the right connecting seat 62.
[0042] Through the above technical solution:
[0043] The cleaning rod 65 is then retracted to move the cleaning rod 66 back into the cavity 64 and the cleaning rod 66 is moved to the bottom of the cleaning rod 66.
[0044] The utility model provides Figure 6 and Figure 7 The shown embodiment is a liftable cleaning device for a biological reactor, in which a fastening structure 7 is provided at the connection between the support frame 1 and the movable placement structure 6. The fastening structure 7 includes a fixed seat 71, a fixed cylinder 72, a threaded rod 73, a movable cylinder 74, a clamping block 75, a clamping slot 76 and a handle 77. The fixed seat 71 is fixedly connected to the outer wall of the connecting seat, the fixed cylinder 72 is connected to the hole reserved in the support frame 1, the threaded rod 73 is connected to the inside of the fixed cylinder 72, the movable cylinder 74 is inserted into the inside of the fixed cylinder 72, and the movable cylinder 74 is threadedly connected to the outside of the threaded rod 73 through a screw groove.
[0045] The clamping block 75 is connected to one end of the movable cylinder 74 away from the fixed cylinder 72 . The clamping slot 76 is formed on the outer wall of the fixing seat 71 , and the clamping block 75 is inserted into the inner portion of the clamping slot 76 .
[0046] Through the above technical solution:
[0047] After the movable placement structure 6 with the reactor placed on it is moved to the inside of the support frame 1, first hold the handle 77 and twist it to drive the threaded rod 73 to rotate. While rotating, the screw groove opened in the movable cylinder 74 is threadedly engaged with the threaded rod 73, and the movable cylinder 74 gradually moves out of the fixed cylinder 72 until the block 75 is stuck in the inside of the slot 76 opened in the fixed seat 71. This operation can realize the connection between the support frame 1 and the connecting seat, so that it fixes the movable placement structure 6, avoids the displacement of the movable placement structure 6 during the cleaning process due to the rotatability of the moving wheel 63, ensures the stability of the reactor during cleaning, and ensures the cleaning effect. In addition, after cleaning, the movable cylinder 74 can be retracted into the fixed cylinder 72 by twisting the handle 77 in the opposite direction according to the above operation, so that the block 75 can be moved out of the slot 76, and the fixation can be released, which is convenient for removing the cleaned reactor.
[0048] Further, see Figure 8 As shown, the upper end of the fastening structure 7 is provided with a positioning structure 8, which includes a fixing plate 81, an L-shaped plate 82, an alignment seat 83, an embedding groove 84 and an embedding block 85. The fixing plate 81 is fixedly connected to the outer wall of the connecting seat and is located at the upper end of the fixing seat 71, and the L-shaped plate 82 is fixedly connected to the inner wall of the support frame 1.
[0049] The alignment seat 83 is fixedly connected to the surface wall of the L-shaped plate 82 . The embedding groove 84 is opened on the alignment seat 83 . The embedding block 85 is fixedly connected to the upper end surface of the fixed plate 81 , and the embedding block 85 is locked in the embedding groove 84 .
[0050] Specifically, when the connecting seat is moved into the support frame 1, the embedded block 85 on the fixed plate 81 can be docked and inserted into the embedded groove 84 opened in the positioning seat 83 during the movement. This operation can play a docking role when the movable placement structure 6 is shifted, ensuring the accuracy of the positioning of the movable placement structure 6, avoiding the disadvantage that the position of the movable placement structure 6 is offset and the block 75 cannot be inserted into the slot 76 during subsequent tightening, and there is no need to move the movable placement structure 6 while performing the tightening operation, ensuring the convenience of the tightening operation.
[0051] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A lifting cleaning device for a biological reactor, characterized in that: Including: A support frame (1), inside which a connecting plate (2) is connected by a slide rail. A cleaning component (3) and a driving component (4) are provided on the connecting plate (2). The inner side wall of the support frame (1) is connected with a first electric telescopic rod (5), and the free end of the first electric telescopic rod (5) is connected to the upper end surface of the connecting plate (2). A mobile placement structure (6) is provided at the lower end of the cleaning component (3). The upper end surface of the support frame (1) is fixedly connected with a water tank (9), and one side of the water tank (9) is connected with a water inlet pipe (12), and the water inlet pipe (12) is fixedly connected to the outer wall of the support frame (1) through a pipe clamping seat; The mobile placement structure (6) includes a connecting seat for placing the reaction kettle, a moving wheel (63), and an adjusting component for adjusting the inner diameter spacing of the connecting seat. The connecting seat includes a left connecting seat (61) and a right connecting seat (62). The left connecting seat (61) and the right connecting seat (62) are arranged inside the support frame (1), and the moving wheel (63) is fixedly connected to the lower end surfaces of the left connecting seat (61) and the right connecting seat (62).
2. The bioreactor cleaning device according to claim 1, characterized in that: The adjusting component includes a cavity (64), a second electric telescopic rod (65), and a U-shaped connecting frame (66). The cavity (64) is opened on the inner wall of the left connecting seat (61). The second electric telescopic rod (65) is connected inside the cavity (64). The U-shaped connecting frame (66) is connected to the free end of the second electric telescopic rod (65), and the end of the U-shaped connecting frame (66) far from the second electric telescopic rod (65) is connected to the right connecting seat (62).
3. The bioreactor cleaning device according to claim 1, characterized in that: A fastening structure (7) is provided at the connection between the support frame (1) and the mobile placement structure (6). The fastening structure (7) includes a fixed seat (71), a fixed cylinder (72), a threaded rod (73), a movable cylinder (74), a clamping block (75), a clamping groove (76), and a handle (77). The fixed seat (71) is fixedly connected to the outer wall of the connecting seat. The fixed cylinder (72) is connected to a hole reserved and opened in the support frame (1). The threaded rod (73) is connected inside the fixed cylinder (72). The movable cylinder (74) is inserted into the fixed cylinder (72), and the movable cylinder (74) is threadedly connected to the outside of the threaded rod (73) through a thread groove.
4. The bioreactor cleaning device according to claim 3, characterized in that: The clamping block (75) is connected to the end of the movable cylinder (74) far from the fixed cylinder (72). The clamping groove (76) is opened on the outer wall of the fixed seat (71), and the clamping block (75) is inserted into the clamping groove (76).
5. The bioreactor cleaning device according to claim 4, characterized in that: A positioning structure (8) is provided at the upper end of the fastening structure (7). The positioning structure (8) includes a fixing plate (81), an L-shaped plate (82), a positioning seat (83), an embedding groove (84), and an embedding block (85). The fixing plate (81) is fixedly connected to the outer wall of the connecting seat and is located above the fixed seat (71). The L-shaped plate (82) is fixedly connected to the inner side wall of the support frame (1).
6. The bioreactor cleaning device according to claim 5, characterized in that: The alignment seat (83) is fixedly connected to the surface wall of the L-shaped plate (82), the embedding groove (84) is opened on the alignment seat (83), the embedding block (85) is fixedly connected to the upper end surface of the fixed plate (81), and the embedding block (85) is embedded in the embedding groove (84).
7. The bioreactor cleaning device according to claim 1, characterized in that: The front side of the water tank (9) is provided with a pumping assembly (10) for pumping the cleaning water in the water tank (9), and the pumping assembly (10) is composed of a water pump, a water pumping pipe, a delivery pipe and a hose. The water pump is connected to the upper end surface of the support frame (1), the water pumping pipe is connected to the water tank (9) and the water inlet end of the water pump, the delivery pipe is connected to the water outlet end of the water pump, and the hose is connected to the water outlet end of the delivery pipe.
8. The elevating cleaning device for a biological reactor according to claim 1, characterized in that: The lower end of the connecting plate (2) is provided with a water spray assembly (11), which consists of a connecting pipe, a water box and a plurality of nozzles. The water box is connected to the lower end of the connecting plate (2) through a short block. The connecting pipe is connected to the outer wall of the water box, and the water inlet end of the connecting pipe passes through the connecting plate (2) and is connected to the end of the hose away from the delivery pipe. The plurality of nozzles are equidistantly and evenly connected to the lower end surface of the water box.
Citation Information
Patent Citations
Lifting reaction kettle cleaning device
CN220591010U