Steel bar straightening machine with bidirectional leveling function

By designing a two-way leveling steel bar straightening machine, using two straightening frames set in opposite directions and a double-axis extension motor drive, the simultaneous straightening and cutting of two reels of steel bars can be achieved, solving the low efficiency problem of the existing technology and improving production efficiency.

CN223300808UActive Publication Date: 2025-09-05CHINA NUCLEAR IND ZHONGYUAN CONSTR
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Patent Information

Application Number
CN202422545989.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-05
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The existing steel bar straightening machine can only straighten one coil of steel bar at a time, and the working efficiency is low.

Method used

A steel bar straightening machine with bidirectional leveling is designed. Two straightening frames work simultaneously, and the inlet and outlet are set in opposite directions. The straightening frames and the feeding structure are driven by the first double-axis extension motor and the second double-axis extension motor to achieve simultaneous straightening of two reels of steel bars, and the straightened steel bars are cut into the required length by the cutting machine.

Benefits of technology

The working efficiency of steel bar straightening is improved, the mutual interference of steel bar coils during the straightening process is avoided, the placement space of each coil rack is increased, and the production efficiency is improved.

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Abstract

The reinforcing steel bar straightening machine comprises a machine frame, two straightening frames are rotationally installed on the machine frame through bearing seats, the axes of the two straightening frames are parallel, the directions of discharging ports of the two straightening frames are opposite, first belt wheels are installed on shafts of the discharging ports, and second belt wheels are installed on the shafts of the discharging ports. A first double-shaft-extension motor is installed on the rack, first rotating shafts are connected to a left output shaft and a right output shaft of the first double-shaft-extension motor through couplings, the two first rotating shafts are rotatably installed on the rack through bearing seats, and second belt wheels are installed on the two first rotating shafts. The two second belt pulleys are respectively connected with the two first belt pulleys through belts; according to the steel bar straightening machine, the two straightening frames are arranged to work at the same time, two steel bar wire rods can be straightened at a time, the working efficiency of steel bar straightening is improved, and the two steel bar wire rods can be fed from the two sides of the machine through the fact that the feeding ports and the discharging ports of the two straightening frames are arranged in the opposite directions.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel bar straightening machines, in particular to a steel bar straightening machine with bidirectional leveling function. Background Art

[0002] A rebar straightening machine is a machine used to straighten rebar coils and is commonly used in the construction or hardware industries. It straightens the reel coils by adjusting the angle of the wire die through the high-speed rotation of the straightening frame assembly. The straightened rebar is then cut into the required length through a cutting mechanism. Existing rebar straightening machines can only straighten one reel of rebar coil at a time, resulting in low work efficiency.

[0003] For this purpose, we design a steel bar straightening machine with bidirectional leveling here. Utility Model Content

[0004] The purpose of the utility model is to provide a steel bar straightening machine with bidirectional leveling to address the deficiencies of the prior art and to solve the problems raised in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steel bar straightening machine with bidirectional leveling, comprising a frame, on which two straightening frames are rotatably installed through a bearing seat, the axes of the two straightening frames are parallel, the discharge ports of the two straightening frames are in opposite directions, and a first pulley is installed on the shaft of the discharge port, a first double-axis extension motor is installed on the frame, the left and right output shafts of the first double-axis extension motor are connected to the first rotating shaft through a coupling, the two first rotating shafts are rotatably installed on the frame through the bearing seat, a second pulley is installed on the two first rotating shafts, and the two second pulleys are respectively connected to the two first pulleys through belts.

[0006] Preferably, two feeding structures are installed on the frame, and the two feeding structures are respectively located at the feed port positions of the two straightening frames. The feeding structure includes two parallel and symmetrical vertical plates, a driving wheel is rotatably installed between the two vertical plates, a first sprocket is installed at one end of the rotating shaft of the driving wheel, vertical slide grooves are opened on the two vertical plates, and sliders are slidably installed in the slide grooves, a driven wheel is installed between the two sliders, a pull rod is installed on the top of the two sliders, the top of the pull rod passes through the top of the slide groove of the vertical plate, and a connecting rod is installed between the tops of the two pull rods, and springs are sleeved on the two pull rods, and the springs are always pressed between the slider and the top of the slide groove of the vertical plate.

[0007] Preferably, a second double-axle motor and two reduction gearboxes are installed on the frame, the two reduction gearboxes are respectively located on the left and right sides of the second double-axle motor, and the input ends of the two reduction gearboxes are respectively connected to the left and right output shafts of the second double-axle motor, the output ends of the two reduction gearboxes are connected to the second rotating shaft through couplings, the two second rotating shafts are rotatably installed on the frame through bearing seats, and two third rotating shafts are also rotatably installed on the frame through bearing seats, the two third rotating shafts are respectively connected to the two second rotating shafts through bevel gear sets, and second sprockets are installed on the two third rotating shafts, and the two second sprockets are respectively connected to the two first sprockets through chains.

[0008] Preferably, two cutting machines are further installed on the frame, and the two cutting machines are respectively located at the discharge ports of the two straightening frames, and the inlets of the cutting machines are aligned with the discharge ports of the straightening frames.

[0009] Preferably, the top of the frame is covered with a protective cover, and the two straightening frames are located below the protective cover.

[0010] Compared with the prior art, the present invention provides a steel bar straightening machine with bidirectional leveling, which has the following beneficial effects:

[0011] The steel bar straightening machine with bidirectional leveling can straighten two reels of steel bar wire rods at a time by setting two straightening frames to work simultaneously, thereby improving the working efficiency of steel bar straightening. The straightening machine can feed two reels of steel bar wire rods from two sides of the machine respectively by setting the inlet and outlet ports of the two straightening frames in opposite directions, so that each reel frame of the steel bar wire rod has sufficient placement space, avoiding interference between the two reel frames when working. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the lower structure of the rack of the utility model;

[0014] Figure 3 This is a schematic diagram of the first double-axle motor transmission of the utility model;

[0015] Figure 4 This is a schematic diagram of the second double-axle motor transmission of the utility model;

[0016] Figure 5 This is a schematic diagram of the feeding structure of the utility model;

[0017] Figure 6 This is a schematic diagram of the position of the protective cover of the utility model.

[0018] Figure numerals: 1. Frame; 2. Straightening frame; 3. First pulley; 4. First double-axis extension motor; 5. First rotating shaft; 6. Second pulley; 7. Belt; 8. Feeding structure; 81. Vertical plate; 82. Driving wheel; 83. Slider; 84. Driven wheel; 85. Pull rod; 86. Spring; 87. Connecting rod; 9. First sprocket; 10. Second double-axis extension motor; 11. Reducer; 12. Second rotating shaft; 13. Third rotating shaft; 14. Bevel gear set; 15. Second sprocket; 16. Chain; 17. Cutting machine; 18. Protective cover. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figures 1-6 In this embodiment: a steel bar straightening machine with bidirectional leveling includes a frame 1, on which two straightening frames 2 are rotatably mounted through a bearing seat, and the axes of the two straightening frames 2 are parallel. The two straightening frames 2 can work at the same time, and all machines can straighten two coils of steel bar wire rods at a time. The discharge ports of the two straightening frames 2 face opposite directions, and the two coils of steel bar wire rods can be fed from both sides of the machine respectively, so that each coil rack of steel bar wire rod has enough placement space to avoid mutual interference between the two coil racks when working, and the axis of the discharge port is parallel to the axis of the discharge port. A first pulley 3 is mounted on each of the two first pulleys 3. A first double-axle motor 4 is mounted on the frame 1. The left and right output shafts of the first double-axle motor 4 are connected to a first rotating shaft 5 via a coupling. The two first rotating shafts 5 are rotatably mounted on the frame 1 via a bearing seat. A second pulley 6 is mounted on each of the two first rotating shafts 5. The two second pulleys 6 are respectively connected to the two first pulleys 3 via a belt 7. When the first double-axle motor 4 is started, the two straightening frames (2) can be driven to rotate simultaneously through the transmission of the first rotating shaft 5 and the belt 7.

[0021] Two feeding structures 8 are installed on the frame 1. The two feeding structures 8 are respectively located at the feeding ports of the two straightening frames 2. The feeding structure 8 includes two parallel and symmetrical vertical plates 81. A driving wheel 82 is rotatably installed between the two vertical plates 81. A first sprocket 9 is installed at one end of the rotating shaft of the driving wheel 82. Vertical slide grooves are opened on the two vertical plates 81, and sliders 83 are slidably installed in the slide grooves. A driven wheel 84 is installed between the two sliders 83. A pull rod 85 is installed on the top of the two sliders 83. The top of the rod 85 passes through the top of the slide groove of the vertical plate 81, and a connecting rod 87 is installed between the top ends of the two pull rods 85. A spring 86 is sleeved on the two pull rods 85. The spring 86 always rests between the slider 83 and the top of the slide groove of the vertical plate 81. Under normal circumstances, the driving wheel 82 is in contact with the driven wheel 84. Pulling the connecting rod 87 upwards can separate the driving wheel 82 and the driven wheel 84. After loosening the connecting rod 87, the driven wheel 84 can be reset by the spring 86. The driving wheel 82 and the driven wheel 84 cooperate to clamp the steel bars.

[0022] The frame 1 is provided with a second double-axle motor 10 and two reduction gearboxes 11. The two reduction gearboxes 11 are respectively located on the left and right sides of the second double-axle motor 10, and the input ends of the two reduction gearboxes 11 are respectively connected to the left and right output shafts of the second double-axle motor 10. The output ends of the two reduction gearboxes 11 are connected to the second rotating shaft 12 through a coupling. The two second rotating shafts 12 are both rotatably mounted on the frame 1 through a bearing seat. The frame 1 is also rotatably provided with two third rotating shafts 13 through a bearing seat. The two third rotating shafts 13 are connected to the bevel gear set 1 through a bevel gear set 1. 4 are respectively connected to the two second rotating shafts 12, and the two third rotating shafts 13 are each equipped with a second sprocket 15. The two second sprockets 15 are respectively connected to the two first sprockets 9 through chains 16. When the second double-axle extension motor 10 is started, it can drive the second rotating shaft 12 to rotate, and then drive the third rotating shaft 13 to rotate through the transmission of the bevel gear set 14, and then drive the driving wheel 82 of the feeding structure 8 to rotate through the transmission of the chain 16. When the driving wheel 82 and the driven wheel 84 cooperate to clamp the steel bars, the rotating driving wheel 82 can drive the steel bars to move forward.

[0023] Two cutting machines 17 are also installed on the frame 1. The two cutting machines 17 are respectively located at the discharge ports of the two straightening frames 2, and the inlets of the cutting machines 17 are aligned with the discharge ports of the straightening frames 2. The cutting machines 17 can cut the straightened steel bars. When the machine is used, it must be connected to a control console, which controls the first double-axis motor 4, the second double-axis motor 10 and the cutting machine 17. The top of the frame 1 is covered with a protective cover 18, and the two straightening frames 2 are both located below the protective cover 18.

[0024] The working principle and usage process of the present invention are as follows: When the steel bar straightening machine with bidirectional leveling is used, the steel bar is first passed through the driving wheel 82 and the driven wheel 84 of the feeding structure 8, then through the inlet and outlet of the straightening frame 2, and finally through the entrance of the cutting machine 17. The rollers on the straightening frame 2 are adjusted so that the rollers contact the steel bar, and then the protective cover 18 is covered. The first double-axis extension motor 4, the second double-axis extension motor 10 and the cutting machine 17 are started. The first double-axis extension motor 4 drives the two straightening frames 2 to rotate simultaneously to straighten the steel bar. The second double-axis extension motor 10 drives the driving wheels 82 of the two feeding structures 8 to rotate simultaneously. The steel bar is transported by the cooperation of the driving wheel 82 and the driven wheel 84. The cutting machine 17 works once at intervals to cut the straightened steel bar.

[0025] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A steel bar straightening machine with bidirectional leveling, comprising a frame (1), characterized in that: Two straightening frames (2) are rotatably mounted on the frame (1) via a bearing seat. The axes of the two straightening frames (2) are parallel. The discharge ports of the two straightening frames (2) face opposite directions, and a first pulley (3) is mounted on the shaft of each discharge port. A first double-axle motor (4) is mounted on the frame (1). The left and right output shafts of the first double-axle motor (4) are connected to a first rotating shaft (5) via a coupling. The two first rotating shafts (5) are rotatably mounted on the frame (1) via a bearing seat. A second pulley (6) is mounted on the two first rotating shafts (5). The two second pulleys (6) are respectively connected to the two first pulleys (3) via a belt (7).

2. A steel bar straightening machine with bidirectional leveling according to claim 1, characterized in that: Two feeding structures (8) are installed on the frame (1), and the two feeding structures (8) are respectively located at the feeding ports of the two straightening frames (2). The feeding structure (8) includes two parallel and symmetrical vertical plates (81), a driving wheel (82) is rotatably installed between the two vertical plates (81), and a first sprocket (9) is installed at one end of the rotating shaft of the driving wheel (82). Vertical sliding grooves are opened on the two vertical plates (81), and sliders (83) are slidably installed in the sliding grooves. A driven wheel (84) is installed between the two sliders (83), and a pull rod (85) is installed on the top of the two sliders (83). The top of the pull rod (85) passes through the top of the sliding groove of the vertical plate (81), and a connecting rod (87) is installed between the tops of the two pull rods (85). Springs (86) are sleeved on the two pull rods (85), and the springs (86) always press between the slider (83) and the top of the sliding groove of the vertical plate (81).

3. The steel bar straightening machine with bidirectional leveling according to claim 2, characterized in that: A second double-axle motor (10) and two reduction gearboxes (11) are installed on the frame (1). The two reduction gearboxes (11) are respectively located on the left and right sides of the second double-axle motor (10), and the input ends of the two reduction gearboxes (11) are respectively connected to the left and right output shafts of the second double-axle motor (10). The output ends of the two reduction gearboxes (11) are connected to the second rotating shaft (12) through a coupling. The two second rotating shafts (12) are rotatably installed on the frame (1) through a bearing seat. Two third rotating shafts (13) are also rotatably installed on the frame (1) through the bearing seat. The two third rotating shafts (13) are respectively connected to the two second rotating shafts (12) through a bevel gear set (14). The two third rotating shafts (13) are respectively connected to the two first sprockets (9) through a chain (16).

4. The steel bar straightening machine with bidirectional leveling according to claim 1, characterized in that: Two cutting machines (17) are also installed on the frame (1). The two cutting machines (17) are respectively located at the discharge ports of the two straightening frames (2), and the inlets of the cutting machines (17) are aligned with the discharge ports of the straightening frames (2).

5. The steel bar straightening machine with bidirectional leveling according to claim 1, characterized in that: The top of the frame (1) is covered with a protective cover (18), and the two straightening frames (2) are both located below the protective cover (18).

Citation Information

Cited By

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