Vibration disc curved chassis milling equipment

Abstract

The utility model relates to the technical field of milling equipment, in particular to milling equipment for a vibration disc curved chassis, which not only blows and cleans sweeps after milling is completed, prevents the sweeps from influencing subsequent use, but also is convenient for milling chassis with different diameters, and improves the applicability of the device. Comprising a collecting mechanism; the device further comprises a fixing mechanism, a rotating mechanism, a milling mechanism and a blowing mechanism, the fixing mechanism is installed on the collecting mechanism and used for fixing the chassis, the rotating mechanism is installed on the collecting mechanism, the milling mechanism is installed on the rotating mechanism and used for milling the chassis, and the blowing mechanism is installed on the rotating mechanism and used for blowing generated sweeps.

Description

Technical Field

[0001] The utility model relates to the technical field of milling equipment, in particular to a vibration plate curved chassis milling equipment. Background Art

[0002] The curved chassis of the vibration plate is an important part of the internal structure of the vibration plate. Its shape is usually oblate, with a shock-absorbing rubber pad at the bottom and an inclined spring plate seat at the top, and an inclined rectangular spring plate on the seat.

[0003] Existing milling equipment, such as the utility model patent with application number 201710596372.9, discloses an automatic milling device for arc surfaces of an elliptical chassis. Its main structure includes a base plate and a hanger welded to the base plate. A central shaft is installed in the middle of the hanger through a bearing. The lower end of the central shaft is connected to a No. 1 motor. The middle and upper ends of the central shaft are respectively connected to a central gear and a right-angled triangle tripod through a bearing connection method and a fixed connection method. The front and right sides of the tripod are respectively equipped with a split shaft and a split shaft through bearings. When in use, the two positioning holes of the elliptical chassis are passed upward through the two The upper end of each carrier is hinged and rotated away from the center of the cylindrical part. Each carrier can support the elliptical chassis. The central shaft and the tripod are driven to rotate counterclockwise by the No. 2 motor. The rotation of the tripod will drive the first and second split shafts, the carrier plate, the No. 1 gear and the No. 2 gear to rotate around the center of the central shaft. Under the guidance of the gear meshing, the No. 1 gear rotates counterclockwise, the No. 2 gear and the carrier plate rotate clockwise. At the same time, the No. 2 motor drives the milling cutter to rotate, thereby automatically milling the entire arc surface of the elliptical chassis.

[0004] However, most existing milling equipment is difficult to remove waste chips after milling is completed, and the chips remain in the device, affecting subsequent use. In addition, it is difficult to adapt to different diameters of the chassis and has limited scope of application. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a vibrating disc curved chassis milling device which not only blows and cleans the waste chips after milling is completed, preventing the waste chips from affecting subsequent use, but also facilitates the milling of chassis with different diameters, thereby improving the applicability of the device.

[0006] The utility model provides a vibration disk curved chassis milling device, which includes a collecting mechanism; a fixing mechanism, a rotating mechanism, a milling mechanism and a purge mechanism, wherein the fixing mechanism is installed on the collecting mechanism and fixes the chassis, the rotating mechanism is installed on the collecting mechanism, the milling mechanism is installed on the rotating mechanism and mills the chassis, and the purge mechanism is installed on the rotating mechanism and blows away the generated waste chips; the staff fixes the chassis on the fixing mechanism, and then adjusts the milling angle of the milling mechanism, and then starts the rotating mechanism and the milling mechanism, the milling mechanism mills the chassis, and the rotating mechanism drives the milling mechanism to rotate to facilitate circular milling of the chassis, and at the same time starts the purge mechanism to blow the milled waste chips into the collecting mechanism.

[0007] Preferably, the collecting mechanism includes a workbench, a dust cover, a chip removal bucket, a hinge, a sealing door, a handle and a controller. The bottom end of the workbench is connected to the ground, the bottom end of the dust cover is connected to the top end of the workbench, a feed port is provided on the dust cover, the top end of the chip removal bucket is internally connected to the bottom end of the dust cover, the hinge is installed at the feed port of the dust cover, the sealing door is installed on the hinge, the handle is installed on the sealing door, and the controller is installed on the dust cover; the staff pulls the sealing door open by the handle, and then pulls out the fixing mechanism to facilitate fixing the chassis on the fixing mechanism, and then closes the sealing door, and controls the milling of the chassis through the controller. The dust cover is provided to prevent waste chips from splashing, and the chip removal bucket is provided to facilitate the unified discharge of the generated waste chips.

[0008] Preferably, the fixing mechanism includes two sets of slides, two sets of pull plates, two sets of fixing columns, a tray, six sets of sliders, six sets of fixing bolts and six sets of gaskets. The two sets of slides are installed on the workbench and the slides are provided with sliding grooves. The two sets of pull plates are slidably installed in the sliding grooves of the two sets of slides, and the two sets of fixing columns are respectively installed on the two sets of pull plates. The bottom end of the tray is connected to the top end of the two sets of pull plates. The tray is provided with a circular groove. The six sets of sliders are slidably installed in the circular grooves of the tray, and the six sets of fixing bolts are respectively rotatably installed on the six sets of sliders, and the six sets of gaskets are respectively installed on the six sets of fixing bolts; the staff pulls out the two sets of pull plates and uses the two sets of fixing columns to prevent the two sets of pull plates from being pulled out too much and out of the slides, then places the chassis on the tray, adjusts the position of the six sets of sliders to strengthen the fixation of the chassis, and then screws the fixing bolts so that the gaskets support the chassis and fix the chassis on the tray, and then pushes the pull plate into the dust cover.

[0009] Preferably, the rotating mechanism includes an electric motor, a reducer, a rotating shaft and a base, the bottom end of the motor is connected to the top of the dust cover, the bottom end of the reducer is connected to the top of the dust cover, the rotating shaft is rotatably installed on the dust cover and longitudinally connected to the reducer, and the base is installed on the rotating shaft; start the motor, the motor drives the rotating shaft to rotate through the reducer, the rotating shaft drives the base to rotate, and the base drives the milling mechanism to rotate, so that the milling mechanism can perform circular milling on the chassis.

[0010] Preferably, the milling mechanism includes a second rotating shaft, a baffle, a lock, a fixed seat, a cylinder, a servo motor, a screw and a milling machine. The second rotating shaft is rotatably mounted on the base, the baffle is mounted on the second rotating shaft and a movable groove is opened on the second rotating shaft, the lock is mounted on the second rotating shaft, the bottom end of the fixed seat is connected to the top end of the baffle, one end of the cylinder is rotatably connected to the fixed seat, and the other end of the cylinder is rotatably connected to the first rotating shaft, the servo motor is mounted on the baffle, the screw is rotatably mounted on the baffle and is transmission-connected to the servo motor, and the milling machine is slidably mounted on the screw; the milling machine is started to mill the chassis, and then the servo motor is started, the servo motor drives the screw to rotate, and the screw drives the milling machine to move, and at the same time the cylinder is started to push the fixed seat down, so that the baffle is gradually tilted, thereby performing inclined milling on the chassis, and by setting the cylinder, the stability of the baffle when rotating with the base can be enhanced. When milling of the inclined surface is not required, the lock can be tightened to fix the second rotating shaft to prevent the second rotating shaft from rotating.

[0011] Preferably, the purging mechanism includes a drive shaft, an air pump, an exhaust pipe, an air supply pipe and a high-pressure nozzle. The drive shaft is rotatably mounted on the reducer, the bottom end of the air pump is connected to the top of the dust cover, the exhaust pipe is mounted on the air pump, the air supply pipe is mounted on the air pump, and the high-pressure nozzle is mounted on the dust cover and connected to the inside of the air supply pipe; the reducer drives the drive shaft to rotate, the drive shaft drives the air pump to extract air, the air pump inhales the gas through the exhaust pipe, and then transports it to the high-pressure nozzle through the air supply pipe. The high-pressure nozzle purges the chassis and blows the waste chips remaining on the chassis into the chip removal bucket.

[0012] Preferably, it also includes a control bracket and a sensor, the control bracket is installed on the dust cover and connected to the high-pressure nozzle, and the sensor is installed on the control bracket; the sensor can identify the high-temperature area on the chassis, and then transmit the signal to the control bracket. The control bracket controls the blowing direction of the high-pressure nozzle. While blowing away the waste chips remaining on the chassis, it can cool down the areas with excessively high temperatures, accelerate the gas flow in the high-temperature area, and prevent high temperature from affecting the working performance of the chassis and the milling machine.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the staff fixes the chassis on the fixing mechanism, then adjusts the milling angle of the milling mechanism, and then starts the rotating mechanism and the milling mechanism. The milling mechanism mills the chassis, and the rotating mechanism drives the milling mechanism to rotate to facilitate circular milling of the chassis. At the same time, the blowing mechanism is started to blow the milled waste chips into the collection mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a front view structural diagram of the present utility model;

[0015] Figure 2 This is an axonometric structural diagram of the collecting mechanism and rotating mechanism of the utility model;

[0016] Figure 3 It is a partially enlarged cross-sectional axonometric structural diagram of the fixing mechanism of the utility model;

[0017] Figure 4 It is a partially enlarged cross-sectional isometric structural diagram of the rotating mechanism and milling mechanism of the utility model;

[0018] Figure 5 It is a partially enlarged sectional axonometric structural diagram of the purge mechanism of the utility model.

[0019] Markings in the accompanying drawings: 01, collecting mechanism; 11, workbench; 12, dust cover; 13, chip bucket; 14, hinge; 15, sealing door; 16, handle; 17, controller; 02, fixing mechanism; 21, slide; 22, pull plate; 23, fixing column; 24, tray; 25, slider; 26, fixing bolt; 27, gasket; 03, rotating mechanism; 31, motor; 32, reducer; 33, rotating shaft 1; 34, base; 04, milling mechanism; 41, rotating shaft 2; 42, baffle; 43, lock; 44, fixing seat; 45, cylinder; 46, servo motor; 47, screw; 48, milling machine; 05, purge mechanism; 51, transmission shaft; 52, air pump; 53, exhaust pipe; 54, air supply pipe; 55, high-pressure nozzle; 56, control bracket; 57, sensor. DETAILED DESCRIPTION

[0020] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0021] Example 1

[0022] The utility model is a vibration plate curved chassis milling device, including a collecting mechanism 01; also includes a fixing mechanism 02, a rotating mechanism 03, a milling mechanism 04 and a purge mechanism 05, the fixing mechanism 02 is installed on the collecting mechanism 01 and fixes the chassis, the rotating mechanism 03 is installed on the collecting mechanism 01, the milling mechanism 04 is installed on the rotating mechanism 03 and mills the chassis, the purge mechanism 05 is installed on the rotating mechanism 03 and purges the generated waste chips; the collecting mechanism 01 includes a workbench 11, a dust cover 12, a chip bucket 13, a hinge 14, a sealing door 15, a handle 16 and a controller 17, the bottom end of the workbench 11 is connected to the ground, the bottom end of the dust cover 12 is connected to the ground, and the bottom end of the dust cover 12 is connected to the ground. It is connected to the top of the workbench 11, a feed port is provided on the dust cover 12, the top of the chip bucket 13 is connected to the bottom of the dust cover 12, the hinge 14 is installed at the feed port of the dust cover 12, the sealing door 15 is installed on the hinge 14, the handle 16 is installed on the sealing door 15, and the controller 17 is installed on the dust cover 12; the fixing mechanism 02 includes two groups of slides 21, two groups of pull plates 22, two groups of fixed columns 23, a tray 24, six groups of sliders 25, six groups of fixing bolts 26 and six groups of gaskets 27, the two groups of slides 21 are installed on the workbench 11 and the slides 21 are provided with sliding grooves, the two groups of pull plates 22 are slidably installed in the sliding grooves of the two groups of slides 21, and the two groups of fixed columns 23 are slidably installed in the sliding grooves of the two groups of slides 21. 3 are respectively installed on the two groups of pull plates 22, the bottom end of the tray 24 is connected to the top of the two groups of pull plates 22, a circular groove is opened on the tray 24, the six groups of sliders 25 are slidably installed in the circular groove of the tray 24, the six groups of fixing bolts 26 are respectively rotatably installed on the six groups of sliders 25, and the six groups of gaskets 27 are respectively installed on the six groups of fixing bolts 26; the rotating mechanism 03 includes a motor 31, a reducer 32, a rotating shaft 33 and a base 34, the bottom end of the motor 31 is connected to the top of the dust cover 12, the bottom end of the reducer 32 is connected to the top of the dust cover 12, the rotating shaft 33 is rotatably installed on the dust cover 12 and longitudinally connected to the reducer 32, and the base 34 is installed on the rotating shaft 33 The milling mechanism 04 includes a second rotating shaft 41, a baffle 42, a lock 43, a fixed seat 44, a cylinder 45, a servo motor 46, a screw 47 and a milling machine 48. The second rotating shaft 41 is rotatably mounted on the base 34, the baffle 42 is mounted on the second rotating shaft 41 and a movable groove is opened on the second rotating shaft 41, the lock 43 is mounted on the second rotating shaft 41, the bottom end of the fixed seat 44 is connected to the top end of the baffle 42, one end of the cylinder 45 is rotatably connected to the fixed seat 44, and the other end of the cylinder 45 is rotatably connected to the rotating shaft 1 33, the servo motor 46 is mounted on the baffle 42, the screw 47 is rotatably mounted on the baffle 42 and is transmission-connected to the servo motor 46, and the milling machine 48 is slidably mounted on the screw 47;When it is working, the staff first pulls the sealing door 15 to open it through the handle 16, and then pulls out the two sets of pull plates 22, and uses the two sets of fixing columns 23 to prevent the two sets of pull plates 22 from being pulled out too much and disengaging from the slide 21, and then places the chassis on the tray 24, adjusts the position of the six sets of sliders 25 to strengthen the fixation of the chassis, and then tightens the fixing bolts 26 to make the gasket 27 support the chassis and fix the chassis on the tray 24, and then pushes the pull plate 22 into the dust cover 12, and then closes the sealing door 15, and controls the milling of the chassis through the controller 17, starts the milling machine 48 to mill the chassis, and then starts the servo motor 46, the servo motor 46 drives the screw 47 to rotate, and the screw 47 drives the milling machine 48 moves, and simultaneously the cylinder 45 is activated to push the fixed seat 44 downward, gradually tilting the baffle 42, thereby performing bevel milling on the chassis. The provision of the cylinder 45 enhances the stability of the baffle 42 as it rotates with the base 34. When bevel milling is not required, the lock 43 can be tightened to secure the second shaft 41, preventing it from rotating. Simultaneously, the motor 31 is activated, which drives the first shaft 33 to rotate via the reducer 32. The first shaft 33 then rotates the base 34, which in turn rotates the milling mechanism 04, facilitating the milling mechanism 04's circumferential milling of the chassis. The dust cover 12 prevents waste chips from splashing, and the chip discharge bucket 13 facilitates the unified discharge of generated waste chips.

[0023] Example 2

[0024] like Figures 1 to 5As shown, a vibration disc curved chassis milling device of the present invention is based on Example 1; the purge mechanism 05 includes a transmission shaft 51, an air pump 52, an air extraction pipe 53, an air supply pipe 54 and a high-pressure nozzle 55, the transmission shaft 51 is rotatably mounted on the reducer 32, the bottom end of the air pump 52 is connected to the top of the dust cover 12, the air extraction pipe 53 is mounted on the air pump 52, the air supply pipe 54 is mounted on the air pump 52, and the high-pressure nozzle 55 is mounted on the dust cover 12 and communicated with the inside of the air supply pipe 54; it also includes a control bracket 56 and a sensor 57, the control bracket 56 is mounted on the dust cover 12 and connected to the high-pressure nozzle 55, and the sensor 57 is mounted on the control bracket 56; in its working When the chassis is in the working state, the staff first pulls the sealing door 15 open by the handle 16, and then pulls out the two sets of pull plates 22, and uses the two sets of fixing columns 23 to prevent the two sets of pull plates 22 from being pulled out too much and leaving the slide 21, and then places the chassis on the tray 24, adjusts the position of the six sets of sliders 25, strengthens the fixation of the chassis, and then screws the fixing bolts 26 to make the gasket 27 support the chassis and fix the chassis on the tray 24, and then pushes the pull plate 22 into the dust cover 12, and then closes the sealing door 15, controls the milling of the chassis through the controller 17, starts the milling machine 48 to mill the chassis, and then starts the servo motor 46, which drives the screw 47 to rotate, and the screw 47 drives the milling machine 48 to mill the chassis. The machine 48 moves, and at the same time the cylinder 45 is started to push the fixed seat 44 down, so that the baffle 42 is gradually tilted, thereby performing bevel milling on the chassis, and by setting the cylinder 45, the stability of the baffle 42 when following the rotation of the base 34 can be enhanced. When the bevel milling is not required, the lock 43 can be tightened to fix the rotating shaft 2 41 to prevent the rotating shaft 2 41 from rotating, and at the same time the motor 31 is started, and the motor 31 drives the rotating shaft 1 33 to rotate through the reducer 32, and the rotating shaft 1 33 drives the base 34 to rotate, and the base 34 drives the milling mechanism 04 to rotate, making it convenient for the milling mechanism 04 to perform circular milling on the chassis, and the dust cover 12 is set to prevent waste chips from splashing, and the reducer 32 drives the transmission shaft 51 to rotate, The transmission shaft 51 drives the air pump 52 to extract air. The air pump 52 sucks in the gas through the exhaust pipe 53 and then delivers it to the high-pressure nozzle 55 through the air supply pipe 54. The high-pressure nozzle 55 purges the chassis and blows the waste chips remaining on the chassis into the chip removal bucket 13. The sensor 57 can identify the high-temperature area on the chassis and then deliver the signal to the control bracket 56. The control bracket 56 controls the blowing direction of the high-pressure nozzle 55. While blowing away the waste chips remaining on the chassis, it can also cool down the areas with excessively high temperatures, accelerate the gas flow in the high-temperature area, and prevent the high temperature from affecting the working performance of the chassis and the milling machine 48. By setting the chip removal bucket 13, it is convenient to discharge the generated waste chips in a unified manner.

[0025] The electric motor 31, reducer 32 and air pump 52 of the utility model are purchased on the market, and technicians in this industry only need to install and operate them according to the accompanying instruction manuals, without the need for technicians in this field to make creative efforts.

[0026] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A vibrating disc milling device, comprising a collecting mechanism (01); characterized in that: The invention also includes a fixing mechanism (02), a rotating mechanism (03), a milling mechanism (04) and a purging mechanism (05), wherein the fixing mechanism (02) is mounted on the collecting mechanism (01) and fixes the chassis, the rotating mechanism (03) is mounted on the collecting mechanism (01), the milling mechanism (04) is mounted on the rotating mechanism (03) and mills the chassis, and the purging mechanism (05) is mounted on the rotating mechanism (03) and purges the generated waste chips.

2. A vibration plate curved chassis milling device according to claim 1, characterized in that: The collecting mechanism (01) comprises a workbench (11), a dust cover (12), a chip removal bucket (13), a hinge (14), a sealing door (15), a handle (16) and a controller (17). The bottom end of the workbench (11) is connected to the ground, the bottom end of the dust cover (12) is connected to the top end of the workbench (11), a feed port is provided on the dust cover (12), the top end of the chip removal bucket (13) is connected to the inside of the bottom end of the dust cover (12), the hinge (14) is installed at the feed port of the dust cover (12), the sealing door (15) is installed on the hinge (14), the handle (16) is installed on the sealing door (15), and the controller (17) is installed on the dust cover (12).

3. A vibration plate curved chassis milling device as claimed in claim 2, characterized in that: The fixing mechanism (02) comprises two groups of slideways (21), two groups of pull plates (22), two groups of fixing columns (23), a tray (24), six groups of sliders (25), six groups of fixing bolts (26) and six groups of gaskets (27). The two groups of slideways (21) are both mounted on the workbench (11) and the slideways (21) are provided with sliding grooves. The two groups of pull plates (22) are respectively slidably mounted in the sliding grooves of the two groups of slideways (21). The two groups of fixing columns (23) are respectively mounted on the two groups of pull plates (22). The bottom end of the tray (24) is connected to the top end of the two groups of pull plates (22). The tray (24) is provided with a circular groove. The six groups of sliders (25) are all slidably mounted in the circular grooves of the tray (24). The six groups of fixing bolts (26) are respectively rotatably mounted on the six groups of sliders (25). The six groups of gaskets (27) are respectively mounted on the six groups of fixing bolts (26).

4. A vibration plate curved chassis milling device as claimed in claim 2, characterized in that: The rotating mechanism (03) includes a motor (31), a reducer (32), a rotating shaft (33) and a base (34). The bottom end of the motor (31) is connected to the top end of the dust cover (12), the bottom end of the reducer (32) is connected to the top end of the dust cover (12), the rotating shaft (33) is rotatably mounted on the dust cover (12) and longitudinally connected to the reducer (32), and the base (34) is mounted on the rotating shaft (33).

5. A vibration plate curved chassis milling device as claimed in claim 4, characterized in that: The milling mechanism (04) comprises a second rotating shaft (41), a baffle (42), a lock (43), a fixed seat (44), a cylinder (45), a servo motor (46), a screw (47) and a milling machine (48). The second rotating shaft (41) is rotatably mounted on the base (34), the baffle (42) is mounted on the second rotating shaft (41) and a movable groove is opened on the second rotating shaft (41), the lock (43) is mounted on the second rotating shaft (41), the bottom end of the fixed seat (44) is connected to the top end of the baffle (42), one end of the cylinder (45) is rotatably connected to the fixed seat (44), the other end of the cylinder (45) is rotatably connected to the first rotating shaft (33), the servo motor (46) is mounted on the baffle (42), the screw (47) is rotatably mounted on the baffle (42) and is transmission-connected to the servo motor (46), and the milling machine (48) is slidably mounted on the screw (47).

6. The vibration plate curved chassis milling device according to claim 4, characterized in that: The purge mechanism (05) includes a transmission shaft (51), an air pump (52), an air extraction pipe (53), an air delivery pipe (54) and a high-pressure nozzle (55). The transmission shaft (51) is rotatably mounted on the reducer (32). The bottom end of the air pump (52) is connected to the top end of the dust cover (12). The air extraction pipe (53) is mounted on the air pump (52). The air delivery pipe (54) is mounted on the air pump (52). The high-pressure nozzle (55) is mounted on the dust cover (12) and communicates with the inside of the air delivery pipe (54).

7. The vibration plate curved chassis milling device according to claim 6, characterized in that: The device further comprises a control bracket (56) and a sensor (57), wherein the control bracket (56) is mounted on the dust cover (12) and connected to the high-pressure nozzle (55), and the sensor (57) is mounted on the control bracket (56).

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