Oil cooler inner fin forming device
By designing a pushing and pressing and cutting device suitable for the fins inside the oil cooler, and using an inclined pressing cutter equipped with a servo motor and a hydraulic cylinder, the problems of large fin thickness and high processing costs were solved, and fast, low-cost continuous processing of small aluminum workpieces was achieved.
Patent Information
- Application Number
- CN202422600996.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The existing technology for processing fins inside oil coolers has problems such as large fin thickness, poor heat exchange effect, complex structure of the press-cutting machine, and high cost. It is particularly not suitable for processing small workpieces.
A forming device including a pushing mechanism and a pressing and cutting forming mechanism was designed. The continuous pressing and cutting forming of aluminum workpieces was achieved by using a screw mechanism driven by a servo motor and a hydraulic cylinder. Thin fins were formed by a pressing and cutting knife with an inclined surface design, and a cutting mechanism was equipped to complete the processing.
It achieves efficient processing with simple structure, low cost and small space occupation, and is suitable for rapid prototyping and continuous production of small aluminum workpieces.
Smart Images

Figure CN223300942U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a fin forming device for an oil cooler. Background Art
[0002] The inner fins of an oil cooler are generally small aluminum fin groups, which consist of a base plate and a densely distributed fin body standing on the base plate. Such small fins are currently mainly processed by die-casting, and the processed fins are relatively thick, resulting in less than ideal heat exchange effect. To solve the above problem, a dense thin fin can be pressed out of the aluminum workpiece by press-cutting. However, the press-cutting machine in the existing technology has a complex structure, high manufacturing cost, and is not suitable for processing small workpieces. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a forming device suitable for processing fins inside an oil cooler, which has the advantages of simple structure, low manufacturing cost and high processing efficiency.
[0004] The technical solution of the utility model is: an oil cooler inner fin forming device, comprising a workbench, a material pushing mechanism arranged at one end of the workbench, and a pressing and cutting forming mechanism arranged at the other end of the workbench;
[0005] The workbench is provided with a guide rail corresponding to the workpiece, the workpiece to be pressed and cut is placed in the guide rail, and the end of the push rod of the pushing mechanism abuts against the workpiece;
[0006] The press-cutting and forming mechanism includes a base body, a knife seat obliquely arranged on the top of the base body, a first hydraulic cylinder fixed on the top of the knife seat, and a press-cutting knife located obliquely below the knife seat, the piston rod of the first hydraulic cylinder is connected to the press-cutting knife, and a pressure block is also connected to the base body in a lifting manner;
[0007] The upper end of the front face of the pressing cutter is vertically arranged with respect to the workbench, the lower end of the front face of the pressing cutter is an inclined surface contracted inwardly, the rear end face of the pressing cutter is an inclined surface, and the blade of the pressing cutter is arranged along the inclination angle of the knife seat.
[0008] Furthermore, an inclined surface corresponding to the angle of the pressing cutter is pre-machined on one end of the workpiece facing the pressing and cutting forming mechanism.
[0009] Furthermore, the pushing mechanism is a screw mechanism driven by a servo motor, and the screw of the screw mechanism forms a push rod.
[0010] Furthermore, the end of the push rod is rotatably connected to a push block, and the push block abuts against the workpiece.
[0011] Furthermore, the seat body is composed of a left body and a right body, and the top of the seat body and the top of the right body respectively have a fixing seat corresponding to the knife seat.
[0012] Furthermore, the left and right ends of the knife holder are fixed to the two fixing seats by fixing bolts respectively.
[0013] Furthermore, a guide rod is provided at the left and right ends of the pressure cutter respectively, and a guide groove corresponding to the movement trajectory of the pressure cutter is provided on the left body and the right body respectively, and the two guide rods are slidably connected to the corresponding guide grooves.
[0014] Furthermore, a second hydraulic cylinder is fixed to the outside of the left body and the right body respectively, and a corresponding avoidance groove of the pressure block is provided on the left body and the right body respectively. The left and right ends of the pressure block respectively pass through the avoidance groove and are connected to the piston rod of the corresponding second hydraulic cylinder.
[0015] Furthermore, it also includes a cutting mechanism, which is arranged at one end of the workbench close to the pressing and cutting forming mechanism.
[0016] Furthermore, it also includes a controller, and the servo motor, the first hydraulic cylinder, the second hydraulic cylinder and the cutting mechanism are all connected to the controller.
[0017] The utility model has the beneficial effects of simple structure, low manufacturing cost, small space occupation, and can quickly process and shape small aluminum workpieces constituting the inner fins of the oil cooler, and can perform continuous processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a cross-sectional view of the utility model;
[0019] Figure 2 This is a top view of the utility model after the knife holder and the pressure cutter are removed;
[0020] Figure 3 It is a structural schematic diagram of the medium pressure cutter of the utility model.
[0021] In the figure: workbench 1, pushing mechanism 2, workpiece 3, guide rail 4, base body 5, knife holder 6, first hydraulic cylinder 7, cutting knife 8, pressing block 9, pushing block 10, fixed base 11, guide rod 12, guide groove 13, second hydraulic cylinder 14. DETAILED DESCRIPTION
[0022] The technical solution of the present invention will be further specifically described below with reference to embodiments and in conjunction with the accompanying drawings.
[0023] Combine Figure 1-3 As shown, a fin forming device for an oil cooler includes a workbench 1, a material pushing mechanism 2 provided at one end of the workbench 1, and a pressing and cutting forming mechanism provided at the other end of the workbench 1;
[0024] The workbench 1 is provided with a guide rail 4 corresponding to the workpiece 3, the workpiece 3 to be pressed and cut is set in the guide rail 4, and the end of the push rod of the pushing mechanism 2 is in contact with the workpiece 3;
[0025] The press-cutting and forming mechanism includes a base body 5, a knife seat 6 obliquely arranged on the top of the base body 5, a first hydraulic cylinder 7 fixed on the top of the knife seat 6, and a press-cutting knife 8 located obliquely below the knife seat 6. The piston rod of the first hydraulic cylinder 7 is connected to the press-cutting knife 8. A pressure block 9 is also connected to the base body 5 for lifting. The pressure block 9 cooperates with the action of the press-cutting knife 8 to clamp the workpiece 3 to prevent the workpiece 3 from being displaced when the press-cutting knife 8 falls.
[0026] The upper end of the front face of the pressing cutter 8 is vertically arranged with the workbench 1, the lower end of the front face of the pressing cutter 8 is an inclined surface that shrinks inward, the rear end face of the pressing cutter 8 is an inclined surface, and the blade of the pressing cutter 8 is arranged along the inclination angle of the knife seat 6.
[0027] The working principle of the above structure is: the workpiece 3 is pre-processed with an inclined surface corresponding to the angle of the pressing cutter 8 at one end facing the pressing and cutting forming mechanism; the pushing mechanism 2 intermittently pushes the workpiece 3 toward the pressing and cutting forming mechanism. After the workpiece 3 is under the pressing cutter 8, the pressing block 9 moves downward, and then the pressing cutter 8 moves downward to press and cut the workpiece 3 (without completely cutting off the workpiece 3). The end of the workpiece 3 that is pressed and cut stands up along the angle of the front end face of the pressing cutter 8 to form a fin; thus, the pushing mechanism 2, the pressing block 9 and the pressing cutter 8 cooperate to continuously process the workpiece 3. After the processing is completed, the fin part is cut off from the workpiece 3 by the cutting mechanism.
[0028] The beneficial effects of the above structure are: simple structure, low manufacturing cost, small space occupation, and the ability to quickly process and shape small aluminum workpieces constituting the fins inside the oil cooler, and to perform continuous processing.
[0029] In another embodiment, an inclined surface corresponding to the angle of the pressing and cutting blade 8 is pre-machined on one end of the workpiece 3 facing the pressing and cutting forming mechanism.
[0030] In another embodiment, combined Figure 1 and Figure 2 As shown, the pushing mechanism 2 is a screw mechanism driven by a servo motor, and the screw of the screw mechanism forms a push rod.
[0031] In another embodiment, combined Figure 1 and Figure 2 As shown, the end of the push rod is also rotatably connected to a push block 10 , and the push block 10 abuts against the workpiece 3 .
[0032] In another embodiment, Figure 2 As shown, the seat body 5 is composed of a left body and a right body, and the top of the seat body 5 and the top of the right body are respectively provided with a fixing seat 11 corresponding to the knife seat 6.
[0033] In another embodiment, combined Figure 1 and Figure 2 As shown, the left and right ends of the knife holder 6 are fixed to two fixing seats 11 by fixing bolts respectively.
[0034] In another embodiment, Figure 1 As shown, a guide rod 12 is provided at the left and right ends of the pressure cutter 8, and a guide groove 13 corresponding to the movement trajectory of the pressure cutter 8 is provided on the left body and the right body, respectively. The two guide rods 12 are respectively slidably connected to the corresponding guide grooves 13 to ensure the stability of the pressure cutter 8 during movement.
[0035] In another embodiment, combined Figure 1 and Figure 2 As shown, a second hydraulic cylinder 14 is fixed to the outside of the left body and the right body respectively, and a corresponding avoidance groove of the pressure block 9 is provided on the left body and the right body respectively. The left and right ends of the pressure block 9 respectively pass through the avoidance groove and are connected to the piston rod of the corresponding second hydraulic cylinder 14.
[0036] In another embodiment, a cutting mechanism is further included, and the cutting mechanism is arranged at one end of the workbench 1 close to the pressing and forming mechanism.
[0037] In another embodiment, a controller is further included, and the servo motor, the first hydraulic cylinder 7, the second hydraulic cylinder 14 and the cutting mechanism are all connected to the controller.
Claims
1. A fin forming device for an oil cooler, characterized in that: It comprises a workbench (1), a material pushing mechanism (2) arranged at one end of the workbench (1), and a pressing and cutting forming mechanism arranged at the other end of the workbench (1); The workbench (1) is provided with a guide rail (4) corresponding to the workpiece (3), the workpiece (3) to be pressed and cut is arranged in the guide rail (4), and the end of the push rod of the pushing mechanism (2) is in contact with the workpiece (3); The pressing and cutting forming mechanism comprises a base body (5), a knife seat (6) obliquely arranged on the top of the base body (5), a first hydraulic cylinder (7) fixed on the top of the knife seat (6), and a pressing knife (8) located obliquely below the knife seat (6), the piston rod of the first hydraulic cylinder (7) is connected to the pressing knife (8), and a pressing block (9) is also connected to the base body (5) in a lifting manner; The upper end of the front face of the pressure cutter (8) is vertically arranged with respect to the workbench (1), the lower end of the front face of the pressure cutter (8) is an inclined surface that contracts inwardly, the rear end face of the pressure cutter (8) is an inclined surface, and the blade of the pressure cutter (8) is arranged along the inclined angle of the knife seat (6).
2. The oil cooler inner fin forming device according to claim 1, characterized in that: An inclined surface corresponding to the angle of the pressing cutter (8) is pre-machined on one end of the workpiece (3) facing the pressing and cutting forming mechanism.
3. The oil cooler inner fin forming device according to claim 2, characterized in that: The pushing mechanism (2) is a screw mechanism driven by a servo motor, and the screw of the screw mechanism forms a push rod.
4. The oil cooler inner fin forming device according to claim 3, characterized in that: The end of the push rod is also rotatably connected to a push block (10), and the push block (10) abuts against the workpiece (3).
5. The fin forming device for an oil cooler according to claim 4, wherein: The seat body (5) is composed of a left body and a right body, and the tops of the seat body (5) and the right body are respectively provided with a fixing seat (11) corresponding to the knife seat (6).
6. The oil cooler inner fin forming device according to claim 5, characterized in that: The left and right ends of the knife seat (6) are respectively fixed on two fixing seats (11) by fixing bolts.
7. The oil cooler inner fin forming device according to claim 6, characterized in that: A guide rod (12) is provided at the left and right ends of the pressure cutter (8), and a guide groove (13) corresponding to the movement trajectory of the pressure cutter (8) is provided on the left body and the right body, respectively. The two guide rods (12) are respectively slidably connected to the corresponding guide grooves (13).
8. The oil cooler inner fin forming device according to claim 7, characterized in that: A second hydraulic cylinder (14) is fixed to the outside of the left body and the right body respectively. A corresponding avoidance groove of the pressure block (9) is also provided on the left body and the right body respectively. The left and right ends of the pressure block (9) respectively pass through the avoidance groove and are connected to the piston rod of the corresponding second hydraulic cylinder (14).
9. The oil cooler inner fin forming device according to claim 8, characterized in that: It also includes a cutting mechanism, which is arranged at one end of the workbench (1) close to the pressing and cutting forming mechanism.
10. The oil cooler inner fin forming device according to claim 9, characterized in that: It also includes a controller, and the servo motor, the first hydraulic cylinder (7), the second hydraulic cylinder (14) and the cutting mechanism are all connected to the controller.