Scratch-proof device for plate shearing machine

By designing the coordination between the shearing mechanism and the pushing mechanism, the stable movement of the upper and lower shear blades is achieved, which solves the scratch problem of the shearing machine when processing materials of different thicknesses and improves the shearing quality and efficiency.

CN223300944UActive Publication Date: 2025-09-05LUNAN NEW POWER MASCH TOOL CO LTD
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Patent Information

Application Number
CN202422449711.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-09-05
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

When the anti-scratch device of the existing shearing machine processes materials of different thicknesses, the position of the lower knife holder is difficult to adaptably adjust, which easily causes scratches on the surface of the material.

Method used

An anti-scratch device consisting of a shearing mechanism and a pushing mechanism is designed. The upper and lower shearing knives are driven by a cylinder to coordinate their movement. The gear rack transmission and threaded rod structure are used to achieve stable movement of the upper and lower shearing knives to avoid direct contact with the material.

Benefits of technology

It effectively prevents the material from being scratched during the shearing process, improving the shearing quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plate shearing machines, and discloses a scratch-proof device for a plate shearing machine, which comprises a machining table, a shearing mechanism is arranged on the left side in the machining table, a supporting roller is rotatably connected to the middle in the machining table, a pushing mechanism is arranged on the right side in the machining table, and the shearing mechanism comprises a stabilizing frame. The stabilizing frame is fixedly connected to the left side of the top of the machining table, an air cylinder is fixedly connected to the top of the stabilizing frame, an upper shear knife is fixedly connected to the bottom of the air cylinder, second racks are fixedly connected to the front side and the rear side of the upper shear knife, gears are meshed with the left sides of the second racks, and rotating shafts are fixedly connected into the gears. The back end of the rotating shaft is rotationally connected to the front face of the machining table. The upper shearing knife is driven by the air cylinder to move upwards, so that the upper shearing knife and the lower shearing knife can move in opposite directions, materials can move at the inner bottom of the stabilizing frame, the upper shearing knife is not prone to making contact with the surfaces of the materials, and the surfaces of the materials are not prone to being scratched.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate shears, in particular to an anti-scratch device for plate shears. Background Art

[0002] Shearing machine is a forging machine mainly used in the metal processing industry. Through the relative movement of the upper blade and the fixed lower blade, shearing force is applied to the metal sheet, so that the sheet is broken and separated according to the required size.

[0003] Publication No. CN 209698153 U discloses an anti-scratch device for a plate shearing machine. By moving the lower blade holder up and down, the device ensures that the bottom end of the plate being sheared will not be scratched by the blade of the shearing fixed knife on the lower blade holder during movement, thereby improving the shearing quality of the plate being sheared and the shearing efficiency.

[0004] The anti-scratch device for the shearing machine drives the lever to rotate through the connecting block when the support rod moves downward, and the lever moves in an arc shape when rotating, so that the lever can only drive the lower tool holder to fine-tune upward. When the material size is thicker and the lower tool holder needs to move downward a large distance, the position distance of the lower tool holder on the device cannot be moved too far, which makes the lower tool holder easily scratch the surface of the material, so it needs to be improved. Utility Model Content

[0005] The purpose of the utility model is to provide an anti-scratch device for a plate shearing machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an anti-scratch device for a shearing machine, comprising a processing table, a shearing mechanism is provided on the left side of the processing table, a support roller is rotatably connected to the middle of the processing table, and a pushing mechanism is provided on the right side of the processing table;

[0007] The shearing mechanism includes a stabilizing frame, which is fixedly connected to the left side of the top of the processing table, and a cylinder is fixedly connected to the top of the stabilizing frame. The upper shearing knife is fixedly connected to the second rack on the front and rear sides of the upper shearing knife. The left side of the second rack is meshed with a gear, and the inside of the gear is fixedly connected to a rotating shaft. The back end of the rotating shaft is rotatably connected to the front side of the processing table, and the front side of the rotating shaft is rotatably connected to a fixed frame, and the fixed frame is fixedly connected to the front side of the processing table. The first rack is meshed with a first rack on the left side of the gear, and the bottom of the first rack is fixedly connected to a connecting plate, and the inner side of the connecting plate is fixedly connected to the lower shearing knife. A support frame is provided at the bottom of the lower shearing knife, and the support frame is fixedly connected to the left side of the bottom of the processing table.

[0008] Preferably, there are two fixing frames, which are respectively fixedly connected to the front and rear sides of the processing table, and the inner sides of the two fixing frames are rotatably connected to the rotating shafts. The setting of the fixing frames can support the rotating shafts, making the rotating shaft more stable when driving the gears to rotate.

[0009] Preferably, a rectangular groove corresponding to the size of the lower shearing knife is opened inside the processing table, and the lower shearing knife is slidably connected to the inside of the rectangular groove. Through the opened rectangular groove, the lower shearing knife can slide inside the processing table, so that the lower shearing knife can be used in conjunction with the upper shearing knife to shear the material.

[0010] Preferably, the pushing mechanism includes a motor, which is fixedly connected to the right side of the processing table, and a first threaded rod is fixedly connected to the left side of the motor, and the first threaded rod is rotatably connected to the inner side of the processing table. The outer periphery of the first threaded rod is threadedly connected to a slider, and the top of the slider is fixedly connected to a movable plate, and the top of the movable plate is fixedly connected to a connecting frame, and the inner side of the connecting frame is threadedly connected to a second threaded rod, and the bottom of the second threaded rod is rotatably connected to a pressing plate, and the front and rear sides of the top of the pressing plate are fixedly connected to limiting rods, and the top of the second threaded rod is fixedly connected to a rotating disk.

[0011] Preferably, a sliding groove corresponding to the movement trajectory of the slider is opened inside the processing table, and the slider is slidably connected to the inside of the processing table. The sliding groove can support the slider, making the slider more stable during movement.

[0012] Preferably, there are two limit rods, and the two limit rods are fixedly connected to the front and rear sides of the top of the pressing plate respectively. The limit rods can limit the pressing plate, making the pressing plate more stable during the lifting process.

[0013] Preferably, a circular hole corresponding to the position of the limiting rod is opened on the inner side of the connecting frame, and the limiting rod is slidably connected to the inner side of the connecting frame, so that the limiting rod can slide inside the connecting frame through the opened circular hole.

[0014] Compared with the prior art, the present invention provides an anti-scratch device for a shearing machine, which has the following beneficial effects:

[0015] 1. The anti-scratch device for the shearing machine is used in conjunction with the shearing mechanism, the connecting plate, the fixing frame, the first rack, the second rack, the upper shearing knife, the stabilizing frame, the cylinder, the lower shearing knife, the rotating shaft, the supporting frame and the gear. When it is necessary to shear materials of different sizes, the upper shearing knife is driven upward by the cylinder, so that the upper shearing knife and the lower shearing knife can move in opposite directions, so that the material can move at the bottom of the stabilizing frame, so that the upper shearing knife is not likely to contact the surface of the material, and the surface of the material is not likely to be scratched.

[0016] 2. The anti-scratch device for the shearing machine uses a pushing mechanism to cooperate with the connecting frame when the material needs to be pushed. The connecting frame can drive the clamped material to move, and the supporting roller can support the material, so that the material is not easily shaken left and right and scratched during the movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.

[0018] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0019] Figure 2 Schematic diagram of the shearing mechanism structure;

[0020] Figure 3 It is a schematic diagram of the support frame, gear and shaft structure;

[0021] Figure 4 Schematic diagram of the driving mechanism structure.

[0022] In the figure: 1. Processing table; 2. Shearing mechanism; 21. Connecting plate; 22. Fixed frame; 23. First rack; 24. Second rack; 25. Upper shearing knife; 26. Stabilizing frame; 27. Cylinder; 28. Lower shearing knife; 29. ​​Rotating shaft; 201. Support frame; 202. Gear; 3. Support roller; 4. Pushing mechanism; 41. First threaded rod; 42. Slider; 43. Moving plate; 44. Limiting rod; 45. Pressing plate; 46. Rotating disk; 47. Motor; 48. Second threaded rod; 49. Connecting frame. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0025] The utility model provides the following technical solutions:

[0026] Example 1

[0027] See also Figure 1-4 The utility model provides a technical solution: an anti-scratch device for a shearing machine, comprising a processing table 1, a shearing mechanism 2 is provided on the left side of the processing table 1, a supporting roller 3 is rotatably connected to the middle of the processing table 1, and a pushing mechanism 4 is provided on the right side of the processing table 1;

[0028] The shearing mechanism 2 includes a stabilizing frame 26, which is fixedly connected to the left side of the top of the processing table 1. The top of the stabilizing frame 26 is fixedly connected to a cylinder 27, and the bottom of the cylinder 27 is fixedly connected to an upper shearing knife 25. The front and rear sides of the upper shearing knife 25 are fixedly connected to a second rack 24, and the left side of the second rack 24 is meshed with a gear 202. The inside of the gear 202 is fixedly connected to a rotating shaft 29, and the back end of the rotating shaft 29 is rotatably connected to the front side of the processing table 1. The front side of the rotating shaft 29 is rotatably connected to a fixed frame 22, and the fixed frame 22 is fixedly connected to the front side of the processing table 1. The left side of the gear 202 is meshed with a first rack 23, and the bottom of the first rack 23 is fixedly connected to a connecting plate 21, and the inner side of the connecting plate 21 is fixedly connected to a lower shearing knife 28. A support frame 201 is provided at the bottom of the lower shearing knife 28, and the support frame 201 is fixedly connected to the left side of the bottom of the processing table 1.

[0029] Furthermore, there are two fixing frames 22, which are respectively fixedly connected to the front and rear sides of the processing table 1, and the inner sides of the two fixing frames 22 are respectively rotatably connected to the rotating shaft 29. The setting of the fixing frames 22 can support the rotating shaft 29, so that the rotating shaft 29 drives the gear 202 to rotate more stably.

[0030] Furthermore, a rectangular groove corresponding to the size of the lower shearing knife 28 is opened inside the processing table 1, and the lower shearing knife 28 is slidably connected to the inside of the rectangular groove. Through the opened rectangular groove, the lower shearing knife 28 can slide inside the processing table 1, so that the lower shearing knife 28 can be used in conjunction with the upper shearing knife 25 to shear the material.

[0031] Example 2

[0032] See also Figure 1-4 On the basis of the first embodiment, the pushing mechanism 4 is further obtained to include a motor 47, the motor 47 is fixedly connected to the right side of the processing table 1, the left side of the motor 47 is fixedly connected to the first threaded rod 41, the first threaded rod 41 is rotatably connected to the inner side of the processing table 1, the outer periphery of the first threaded rod 41 is threadedly connected to a slider 42, the top of the slider 42 is fixedly connected to a moving plate 43, the top of the moving plate 43 is fixedly connected to a connecting frame 49, the inner side of the connecting frame 49 is threadedly connected to a second threaded rod 48, the bottom of the second threaded rod 48 is rotatably connected to a pressing plate 45, the front and rear sides of the top of the pressing plate 45 are fixedly connected to a limiting rod 44, and the top of the second threaded rod 48 is fixedly connected to a rotating disk 46.

[0033] Furthermore, a sliding groove corresponding to the movement trajectory of the slider 42 is opened inside the processing table 1, and the slider 42 is slidably connected to the inside of the processing table 1. The opened sliding groove can support the slider 42, making the slider 42 more stable during movement.

[0034] Furthermore, there are two limit rods 44, and the two limit rods 44 are respectively fixedly connected to the front and rear sides of the top of the pressing plate 45. The set limit rods 44 can limit the pressing plate 45, making the pressing plate 45 more stable during the lifting process.

[0035] Furthermore, a circular hole corresponding to the position of the limiting rod 44 is opened on the inner side of the connecting frame 49, and the limiting rod 44 is slidably connected to the inner side of the connecting frame 49. Through the opened circular hole, the limiting rod 44 can slide inside the connecting frame 49.

[0036] In actual operation, when this device is used, the material is placed inside the connecting frame 49, and the second threaded rod 48 and the pressing plate 45 are driven downward by the rotating disk 46, so that the pressing plate 45 can press and fix the material, and the motor 47 drives the slider 42 to move through the first threaded rod 41, so that the slider 42 drives the connecting frame 49 to move through the moving plate 43, so that the connecting frame 49 can drive the clamped material to move, and the material can be supported by the support roller 3;

[0037] When the material is transported between the upper shearing knife 25 and the lower shearing knife 28, the upper shearing knife 25 is driven to move downward by the cylinder 27. When the upper shearing knife 25 moves, the second rack 24 can drive the gear 202 to rotate, so that the gear 202 drives the first rack 23 and the connecting plate 21 to move upward, so that the connecting plate 21 can drive the lower shearing knife 28 to move upward, so that the upper shearing knife 25 and the lower shearing knife 28 can cooperate to shear the material.

[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. An anti-scratch device for a shearing machine, comprising a processing table (1), characterized in that: A shearing mechanism (2) is provided on the left side of the processing table (1), a support roller (3) is rotatably connected to the middle of the processing table (1), and a pushing mechanism (4) is provided on the right side of the processing table (1); The shearing mechanism (2) comprises a stabilizing frame (26), the stabilizing frame (26) is fixedly connected to the left side of the top of the processing table (1), the top of the stabilizing frame (26) is fixedly connected to a cylinder (27), the bottom of the cylinder (27) is fixedly connected to an upper shearing knife (25), the front and rear sides of the upper shearing knife (25) are fixedly connected to a second rack (24), the left side of the second rack (24) is meshed with a gear (202), the gear (202) is fixedly connected to a rotating shaft (29), and the back end of the rotating shaft (29) is rotatably connected to the rotating shaft (29). On the front of the processing table (1), the rotating shaft (29) is rotatably connected to a fixed frame (22) on the front, and the fixed frame (22) is fixedly connected to the front of the processing table (1). A first rack (23) is meshed on the left side of the gear (202), and a connecting plate (21) is fixedly connected to the bottom of the first rack (23). A lower shearing knife (28) is fixedly connected to the inner side of the connecting plate (21), and a support frame (201) is provided at the bottom of the lower shearing knife (28), and the support frame (201) is fixedly connected to the left side of the bottom of the processing table (1).

2. The anti-scratch device for a plate shearing machine according to claim 1, characterized in that: There are two fixing frames (22), which are respectively fixedly connected to the front and rear sides of the processing table (1), and the inner sides of the two fixing frames (22) are respectively rotatably connected to the rotating shafts (29).

3. The anti-scratch device for a plate shearing machine according to claim 1, characterized in that: A rectangular groove corresponding to the size of the lower shearing knife (28) is provided inside the processing table (1), and the lower shearing knife (28) is slidably connected inside the rectangular groove.

4. The anti-scratch device for a plate shearing machine according to claim 1, characterized in that: The pushing mechanism (4) comprises a motor (47), the motor (47) being fixedly connected to the right side of the processing table (1), the left side of the motor (47) being fixedly connected to a first threaded rod (41), the first threaded rod (41) being rotatably connected to the inner side of the processing table (1), the outer periphery of the first threaded rod (41) being threadably connected to a slider (42), the top of the slider (42) being fixedly connected to a moving plate (43), the top of the moving plate (43) being fixedly connected to a connecting frame (49), the inner side of the connecting frame (49) being threadably connected to a second threaded rod (48), the bottom of the second threaded rod (48) being rotatably connected to a pressing plate (45), the front and rear sides of the top of the pressing plate (45) being fixedly connected to a limiting rod (44), the top of the second threaded rod (48) being fixedly connected to a rotating disk (46).

5. The anti-scratch device for a plate shearing machine according to claim 4, characterized in that: A sliding groove corresponding to the motion track of the slider (42) is provided inside the processing table (1), and the slider (42) is slidably connected to the inside of the processing table (1).

6. The anti-scratch device for a plate shearing machine according to claim 4, characterized in that: There are two limiting rods (44), and the two limiting rods (44) are respectively fixedly connected to the front and rear sides of the top of the pressing plate (45).

7. The anti-scratch device for a plate shearing machine according to claim 4, characterized in that: A circular hole corresponding to the position of the limiting rod (44) is opened on the inner side of the connecting frame (49), and the limiting rod (44) is slidably connected to the inner side of the connecting frame (49).

Citation Information

Patent Citations

  • Scratch-proof device for plate shearing machine

    CN209698153U