High-precision diode pin welding device

By designing the diode pin welding device for positioning components and flipped components, the problem that existing devices can only fix a single model is solved, and stable positioning and flipping of diodes of different models is achieved, improving welding accuracy and stability.

CN223301012UActive Publication Date: 2025-09-05GUANGDONG SHENSI SEMICON CO LTD
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Patent Information

Application Number
CN202422536799.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-20
Publication Date
2025-09-05
Estimated Expiration
2034-10-20

AI Technical Summary

Technical Problem

The existing diode welding device can only be fixed in a single model, which has certain limitations when used, affecting welding accuracy and stability.

Method used

A diode pin welding device including positioning components and flipped components is designed. The stable positioning and flip of different diodes of different types are achieved through structures such as limiting slots, sponge pads, and guide slots. The welding accuracy and stability are improved by combining electric push rods, motors and other components.

Benefits of technology

It realizes stable positioning and flipping of different types of diodes, improves welding accuracy and stability, and enhances the reliability of the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-precision diode pin welding device, which relates to the technical field of diode processing and comprises a bottom plate and a positioning component, a first support plate is arranged at one end of the top of the bottom plate, a second support plate is fixed at the other end of the top of the bottom plate, and rotating shafts are rotatably connected in the upper ends of the first support plate and the second support plate. A bracket is fixed to one end of the rotating shaft. The positioning assembly is arranged on the upper portion of the bracket. According to the high-precision diode pin welding device, through the arrangement of the positioning assembly, when a circuit board is positioned, a shifting block is rotated to be aligned with a limiting groove in a pressing plate, at the moment, limitation on the pressing plate can be relieved, the pressing plate is conveniently taken down, the circuit board is placed on a bracket, then diode pins are inserted into connecting holes in the circuit board one by one, and then welding is completed. And then the pressing plate is covered, the shifting block is rotated to limit and block the top of the pressing plate, and at the moment, the spring pushes the clamping plate under the limit of the pressing plate and the sliding rod to clamp and position the circuit board.
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Description

Technical Field

[0001] The utility model relates to the technical field of diode processing, in particular to a diode pin welding device with high precision. Background Art

[0002] A diode is an electronic device made of semiconductor materials. A diode has two electrodes, the positive electrode is also called the anode, and the negative electrode is also called the cathode. When a forward voltage is applied between the two electrodes of the diode, the diode is turned on. When a reverse voltage is applied, the diode is cut off. The conduction and cutoff of the diode are equivalent to the on and off of a switch. The diode has unidirectional conductivity. When processing the diode, a welding device is required to weld its pins.

[0003] For example, the utility model with publication number CN202221930691.1 discloses a fast recovery diode wire bonding device. This device, by providing a base, a fixing platform, a fixing tube, an elastic member, a connecting rod, and a pressure rod, can effectively fix a circuit board and a fast recovery diode. This provides a more stable fixation, ensuring that the pins remain stable and do not shake during welding, thereby improving welding quality and efficiency. However, the positioning slots on the fixing platform can only fix a single type of diode, resulting in certain limitations in use.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a high-precision diode pin welding device is provided. Utility Model Content

[0005] The purpose of the present invention is to provide a diode pin welding device with high precision to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-precision diode pin welding device, comprising a base plate and a positioning assembly, wherein a first support plate is placed at one end of the top of the base plate, and a second support plate is fixed to the other end of the top of the base plate, the upper ends of the first support plate and the second support plate are rotatably connected to the rotating shaft, and one end of the rotating shaft is fixed to the bracket, the positioning assembly is arranged on the upper part of the bracket, and the positioning assembly includes a limit column, a shift block, a pressure plate, a limit groove, a sliding rod, a spring, a clamping plate and a sponge pad, the top of the limit column is rotatably connected to the shift block, and the outer side of the limit column is slidably connected to the pressure plate, limiting grooves are provided on both sides of the pressure plate, and the four ends of the pressure plate are slidably connected to the sliding rod, the lower end of the slide rod is sleeved on the outer side, and the bottom of the spring is connected to the clamping plate, and a sponge pad is provided in the center of the bottom of the pressure plate.

[0007] Furthermore, a flip assembly is provided at the upper end of one side of the first support plate, and the flip assembly includes an electric push rod, a drive seat and a slide column. One end of the electric push rod is connected to the drive seat, and a slide column is fixed inside the upper end of the drive seat.

[0008] Furthermore, the flip assembly also includes a driving column and a guide groove. The driving column is slidably connected to the interior of the driving seat, and the driving column is fixedly connected to the rotating shaft. The guide groove is provided on the outer side of the driving column.

[0009] Furthermore, the guide groove is Z-shaped, and there are two guide grooves, and the guide groove is slidably connected to the sliding column.

[0010] Furthermore, a frame is fixed to the top rear end of the base plate, and a welding assembly is provided on the upper part of the frame. The welding assembly includes a first motor and a rotating seat. The first motor is fixed to the top of the frame, and the bottom of the first motor is connected to the rotating seat.

[0011] Furthermore, the welding assembly also includes a second motor, a lead screw and a slide seat. The second motor is placed on one side of the rotating seat, and the end of the second motor is connected to the lead screw, and the slide seat is sleeved on the outer side of the middle part of the lead screw.

[0012] Furthermore, the welding assembly also includes a polished rod, an electric lifting rod and a welding gun. The polished rod is slidably connected to the inside of one end of the slide, and the electric lifting rod is placed at the bottom of the slide, and the welding gun is fixed to the bottom of the electric lifting rod.

[0013] Furthermore, the polished rod is fixedly connected to the rotating seat, and the rotating seat is rotatably connected to the lead screw.

[0014] The utility model provides a high-precision diode pin welding device, which has the following beneficial effects:

[0015] 1. The utility model adopts the setting of the positioning component. When positioning the circuit board, the first step is to rotate the dial block to align it with the limit groove on the pressure plate. At this time, the restriction on the pressure plate can be released, so that the pressure plate can be removed and the circuit board can be placed on the bracket. Then, the diode pins are inserted into the connection holes on the circuit board one by one. After that, the pressure plate is covered and the dial block is rotated to limit the top of the pressure plate. At this time, the spring will push the clamping plate under the limit of the pressure plate and the slide rod to clamp the circuit board in position, and the sponge pad will press the diode in the middle. After turning over, the deformation performance of the sponge pad can be used to support the bottom of diodes of different models and quantities, so as to maintain the stability during the welding process of multiple diode pins and improve the welding accuracy.

[0016] 2. The utility model provides a flip assembly, and the electric push rod can drive the driving seat to move horizontally, so that the slide column slides in the guide groove, which can drive the driving column to rotate, thereby controlling the rotation of the bracket. The two ends of the guide groove are horizontal. Therefore, after flipping, when the slide column moves to the two ends of the guide groove, the rotation angle of the bracket can be locked, so that the bracket can remain horizontal, thereby enhancing stability during welding and avoiding affecting the welding accuracy of the diode pins. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a high-precision diode pin welding device of the present invention;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the positioning component of a high-precision diode pin welding device of the present invention;

[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of a driving column of a high-precision diode pin welding device of the present invention;

[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of a driving base of a high-precision diode pin welding device of the present invention;

[0021] Figure 5 This is a schematic diagram of the three-dimensional structure of a welding assembly of a high-precision diode pin welding device of the present invention.

[0022] In the figure: 1. Base plate; 2. First support plate; 3. Second support plate; 4. Rotating shaft; 5. Bracket; 6. Positioning assembly; 601. Limiting column; 602. Shift block; 603. Pressing plate; 604. Limiting groove; 605. Slide rod; 606. Spring; 607. Clamp; 608. Sponge pad; 7. Flipping assembly; 701. Electric push rod; 702. Drive seat; 703. Slide column; 704. Drive column; 705. Guide groove; 8. Frame; 9. Welding assembly; 901. First motor; 902. Rotating seat; 903. Second motor; 904. Lead screw; 905. Slide seat; 906. Polish rod; 907. Electric lifting rod; 908. Welding gun. DETAILED DESCRIPTION

[0023] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0024] like Figures 1 to 3As shown, a high-precision diode pin welding device includes a base plate 1 and a positioning component 6. A first support plate 2 is placed at one end of the top of the base plate 1, and a second support plate 3 is fixed to the other end of the top of the base plate 1. The upper ends of the first support plate 2 and the second support plate 3 are rotatably connected to the rotating shaft 4, and one end of the rotating shaft 4 is fixed to a bracket 5. The bracket 5 is used to limit one side of the circuit board. The positioning component 6 is arranged on the upper part of the bracket 5. The positioning component 6 includes a limiting column 601, a shift block 602, a pressure plate 603, a limiting groove 604, a sliding rod 605, a spring 606, a clamping plate 607 and a sponge pad 608. The top of the limiting column 601 is rotatably connected to the shift block 602, and the outer side of the limiting column 601 is slidably connected to the pressure plate 603. Limiting holes are provided on both sides of the pressure plate 603. The four ends of the pressure plate 603 are internally slidably connected with a slide bar 605, and the shift block 602 can be rotated to align it with the limit slot 604 on the pressure plate 603, so as to remove the covering of the pressure plate 603, so that the pressure plate 603 can be removed and the circuit board can be placed on the bracket 5. The outer side of the lower end of the slide bar 605 is sleeved with a spring 606, and the bottom of the spring 606 is connected to a clamping plate 607. During installation, the spring 606 will push the clamping plate 607 under the limit of the pressure plate 603 and the slide bar 605 to clamp the circuit board in position. A sponge pad 608 is provided in the center of the bottom of the pressure plate 603. The deformation performance of the sponge pad 608 can be used to support the bottom of diodes of different models and quantities to maintain the stability of the multiple diode pins during welding and improve the welding accuracy.

[0025] like Figure 1 、 Figures 3 to 5As shown, a flip assembly 7 is provided at the upper end of one side of the first support plate 2. The flip assembly 7 includes an electric push rod 701, a drive seat 702 and a slide column 703. One end of the electric push rod 701 is connected to the drive seat 702, and a slide column 703 is fixed inside the upper end of the drive seat 702. The flip assembly 7 also includes a drive column 704 and a guide groove 705. The drive column 704 is slidably connected to the inside of the drive seat 702, and the drive column 704 is fixedly connected to the rotating shaft 4. A guide groove 705 is provided on the outer side of the drive column 704. The electric push rod 701 drives the drive seat 702 to move horizontally, so that When the slide post 703 slides in the guide groove 705, it can drive the driving post 704 to rotate, thereby controlling the rotation of the bracket 5 through the rotating shaft 4. The guide groove 705 is Z-shaped, and there are two guide grooves 705, and the guide groove 705 is slidably connected to the slide post 703. Since the two ends of the guide groove 705 are horizontal, when the slide post 703 moves to the two ends of the guide groove 705, the rotation angle of the bracket 5 can be locked, so that the bracket 5 can remain horizontal, thereby enhancing the stability during welding. The top rear end of the bottom plate 1 is fixed with a frame 8, and the upper part of the frame 8 is provided with A welding assembly 9 is provided, which includes a first motor 901 and a rotating seat 902. The first motor 901 is fixed to the top of the frame 8, and the bottom of the first motor 901 is connected to the rotating seat 902. The welding assembly 9 also includes a second motor 903, a screw 904 and a slide 905. The second motor 903 is placed on one side of the rotating seat 902, and the end of the second motor 903 is connected to the screw 904, and the middle outer side of the screw 904 is sleeved with a slide 905. The second motor 903 drives the screw 904 to rotate, which can control the slide 905 to slide, and thus the welding can be controlled. The position when connected, the welding assembly 9 also includes a polished rod 906, an electric lifting rod 907 and a welding gun 908. The polished rod 906 is slidably connected to one end of the slide 905, and the electric lifting rod 907 is placed at the bottom of the slide 905, and the welding gun 908 is fixed to the bottom of the electric lifting rod 907. The first motor 901 drives the rotating seat 902 to rotate, which can further expand the range of movement of the welding gun 908. The polished rod 906 is fixedly connected to the rotating seat 902, and the rotating seat 902 is rotatably connected to the screw 904. The polished rod 906 can limit and guide the slide 905.

[0026] In summary, when using this high-precision diode pin welding device, first follow the Figure 1 、 Figure 2 and Figure 3, first rotate the shift block 602 to align it with the limit groove 604 of the pressure plate 603, then remove the pressure plate 603 and place the circuit board on the bracket 5, then insert the diode pins into the connection holes on the circuit board one by one, then cover the pressure plate 603, and rotate the shift block 602 to limit the top of the pressure plate 603. At this time, the spring 606 will push the clamping plate 607 under the limit of the pressure plate 603 and the slide bar 605 to clamp the circuit board in position, and the sponge pad 608 will press the diode in the middle. Then, the electric push rod 701 drives the drive seat 702 to move horizontally, so that the slide column 703 slides in the guide groove 705, which can drive the drive column 704 to rotate, thereby The rotation of the bracket 5 is controlled by the rotating shaft 4, and when the slide column 703 moves to the two ends of the guide groove 705, the rotation angle of the bracket 5 can be locked, and after turning over, the deformation performance of the sponge pad 608 can be used to support the bottom of diodes of different models and quantities. Then, the second motor 903 drives the screw 904 to rotate, so that the slide 905 can slide along the light rod 906, so as to control the horizontal position of the welding gun 908, and the first motor 901 on the upper part of the frame 8 is used to drive the rotating seat 902 to rotate, which can further expand the range of movement of the welding gun 908. Finally, the electric lifting rod 907 drives the welding gun 908 to move downward, so that the pins of the diode can be soldered to the circuit board.

[0027] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.

Claims

1. A high-precision diode pin welding device, comprising a base plate (1) and a positioning assembly (6), characterized in that: A first support plate (2) is arranged at one end of the top of the bottom plate (1), and a second support plate (3) is fixed at the other end of the top of the bottom plate (1). The upper ends of the first support plate (2) and the second support plate (3) are both rotatably connected to a rotating shaft (4), and a bracket (5) is fixed at one end of the rotating shaft (4). The positioning component (6) is arranged on the upper part of the bracket (5). The positioning component (6) includes a limiting column (601), a shifting block (602), a pressure plate (603), a limiting groove (604), a sliding rod (605), a spring (606), a clamping plate (60 7) and a sponge pad (608), the top of the limiting column (601) is rotatably connected to a shift block (602), and the outer side of the limiting column (601) is slidably connected to a pressure plate (603), limiting grooves (604) are provided on both sides of the pressure plate (603), and the four ends of the pressure plate (603) are internally slidably connected to a slide rod (605), the outer side of the lower end of the slide rod (605) is sleeved with a spring (606), and the bottom of the spring (606) is connected to a splint (607), and a sponge pad (608) is provided at the center of the bottom of the pressure plate (603).

2. A high-precision diode pin welding device according to claim 1, characterized in that: A flip assembly (7) is provided at the upper end of one side of the first support plate (2), and the flip assembly (7) comprises an electric push rod (701), a drive seat (702) and a slide column (703), one end of the electric push rod (701) is connected to the drive seat (702), and a slide column (703) is fixed inside the upper end of the drive seat (702).

3. A high-precision diode pin welding device according to claim 2, characterized in that: The flip assembly (7) further comprises a driving column (704) and a guide groove (705); the driving column (704) is slidably connected to the interior of the driving seat (702), and the driving column (704) is fixedly connected to the rotating shaft (4); and the guide groove (705) is provided on the outside of the driving column (704).

4. A high-precision diode pin welding device according to claim 3, characterized in that: The guide groove (705) is Z-shaped, and there are two guide grooves (705). The guide groove (705) is slidably connected to the sliding column (703).

5. The high-precision diode pin welding device according to claim 1, characterized in that: A frame (8) is fixed to the rear end of the top of the base plate (1), and a welding assembly (9) is provided on the upper portion of the frame (8). The welding assembly (9) comprises a first motor (901) and a rotating seat (902). The first motor (901) is fixed to the top of the frame (8), and the bottom of the first motor (901) is connected to the rotating seat (902).

6. A high-precision diode pin welding device according to claim 5, characterized in that: The welding assembly (9) further comprises a second motor (903), a lead screw (904) and a slide seat (905); the second motor (903) is mounted on one side of the rotating seat (902); the end of the second motor (903) is connected to the lead screw (904); and the slide seat (905) is sleeved on the outer side of the middle portion of the lead screw (904).

7. A high-precision diode pin welding device according to claim 6, characterized in that: The welding assembly (9) further comprises a polished rod (906), an electric lifting rod (907) and a welding gun (908); one end of the slide (905) is internally slidably connected to the polished rod (906); the bottom of the slide (905) is provided with the electric lifting rod (907); and the bottom of the electric lifting rod (907) is fixed with the welding gun (908).

8. The high-precision diode pin welding device according to claim 7, characterized in that: The polished rod (906) is fixedly connected to the rotating seat (902), and the rotating seat (902) is rotatably connected to the lead screw (904).

Citation Information

Patent Citations

  • Wire welding device for fast recovery diode

    CN217799789U