Light intelligent industrial welding head

Abstract

The utility model relates to the technical field of welding equipment, and discloses a light intelligent industrial welding head which comprises an operation platform, a mechanical arm is fixedly connected to the outer wall of the top of the operation platform, a welding unit is fixedly connected to the outer wall of the top of the mechanical arm, and a welding head is fixedly connected to the outer wall of the bottom of the welding unit. A cooling mechanism is arranged on the mechanical arm, auxiliary cooling and water source recycling are conducted on the welding head through the cooling mechanism, an adjusting mechanism is arranged on the cooling mechanism, spraying guns are separated and assembled through the adjusting mechanism, and the cooling mechanism comprises the spraying guns; the spraying gun is clamped to the outer wall of one side of the mechanical arm, and the outer wall of one side of the spraying gun is fixedly connected with a hose. According to the utility model, by arranging the welding plate, the drain outlet and other structures, the problems that the aging time of the welding head is easy to accelerate at long-term high temperature, the welding head needs to be frequently replaced and maintained, and the cost and maintenance are increased are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to a light intelligent industrial welding head. Background Art

[0002] Welding robots are industrial robots that perform welding, cutting, and spraying. In the field of industrial automation, in order to adapt to different uses, welding robots are equipped with welding tongs or welding and cutting guns on the end shaft flange of industrial robots, so that they can perform welding, cutting, or thermal spraying.

[0003] After searching, Chinese patent announcement number: CN220943823U discloses a gun head device for welding of industrial robots, which relates to the technical field of welding gun heads, including a main body, one end of the main body is fixedly connected to a connecting block, the interior of the connecting block is fixedly connected to a disassembly component, the interior of the disassembly component is provided with a movable groove, the interior of the movable groove is fixedly connected to a first spring, and the utility model drives the movement of the second concave block by rotating the rotating rod to pull the insertion rod to slide out of the interior of the slot. When the insertion rod is pulled out from the interior of the slot, the disassembly component can be pulled out of the interior of the square block as a whole, and then by rotating the welding head, the threaded head is driven to rotate the interior of the connecting column and the interior of the thread groove, and the threaded head is rotated out of the thread groove.

[0004] The above device has the following defects: although intelligent welding is achieved through the robot, after the welding of the welding head is completed, the outer surface of the welding head has not been completely cooled down, and subsequent welding processing is carried out, which causes the welding head to age faster under long-term high temperature. The welding head needs to be replaced and maintained frequently, increasing the cost of maintenance. Therefore, a lightweight intelligent industrial welding head is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a lightweight intelligent industrial welding head, which aims to improve the problem in the existing technology that the welding head is prone to accelerated aging time under long-term high temperature, so that the welding head needs to be frequently replaced and maintained, which increases the cost of maintenance.

[0006] In order to achieve the above-mentioned objectives, the utility model adopts the following technical solutions: a lightweight intelligent industrial welding head, comprising an operating platform, the top outer wall of the operating platform is fixedly connected to a robotic arm, the top outer wall of the robotic arm is fixedly connected to a welding unit, and the bottom outer wall of the welding unit is fixedly connected to the welding head, the robotic arm is provided with a cooling mechanism, and the welding head is assisted to cool down and water sources are recycled by setting the cooling mechanism, the cooling mechanism is provided with an adjusting mechanism, and the spray gun is separated and assembled by setting the adjusting mechanism, the cooling mechanism includes a spray gun, the spray gun is clamped on the outer wall of one side of the robotic arm, and the outer wall of one side of the spray gun is fixedly connected to a hose, the top outer wall of the operating platform is fixedly connected to a welding plate, the top outer wall of the operating platform is provided with a sewage outlet, the outer wall of one side of the operating platform is provided with an installation groove, the inner walls on both sides of the installation groove are slidably connected with a filter box, and the bottom outer wall of the operating platform is fixedly connected with a recycling box.

[0007] As a further description of the above technical solution: the adjustment mechanism includes a sliding plate, which is slidably connected to the inner wall of one side of the spray gun, the top outer wall of the sliding plate is fixedly connected to a clamping plate, and the outer wall of the sliding plate away from the clamping plate is fixedly connected to a small spring.

[0008] As a further description of the above technical solution: one end of the hose away from the spray gun passes through the top outer wall of the operating platform and extends to one side inner wall of the recovery box.

[0009] As a further description of the above technical solution: the inner diameter of the filter box is adapted to the inner diameter of the recovery box, and there are two sewage outlets, which are symmetrical to each other.

[0010] As a further description of the above technical solution: the sewage outlet is connected to the filter box, a water pump is fixedly connected to the outer wall of one side of the recovery box, and the end of the hose close to the recovery box is fixedly connected to the inner wall of one side of the water pump.

[0011] As a further description of the above technical solution: a hand-held sleeve is fixedly connected to an outer wall of one side of the sliding plate, and a grinding pad is fixedly connected to the outer walls of both sides of the hand-held sleeve.

[0012] As a further description of the above technical solution: the clamping plate is clamped on the top inner wall of the mechanical arm, and one end of the small spring away from the sliding plate is fixedly connected to the inner wall of one side of the spray gun.

[0013] As a further description of the above technical solution: the bottom outer wall of the operating platform is fixedly connected with a supporting foot, and the welding unit passes through the top inner wall of the robotic arm and extends to the bottom outer wall of the robotic arm.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, by setting structures such as welding plates, drain outlets, and mounting grooves, the gap between the welding heads after processing and use is quickly assisted to cool down, thereby improving the problem that the welding heads are easily accelerated to age under long-term high temperatures, which requires frequent replacement and maintenance of the welding heads and increases maintenance costs. At the same time, the water source for flushing and cooling is filtered and recycled, thereby improving the one-time use of water sources and increasing processing costs.

[0016] 2. In the utility model, by setting up structures such as sliding plates, card plates, and small springs, the spray gun in the cooling mechanism can be conveniently separated and assembled, thereby improving the problem that the cooling equipment is used for a long time and is easily affected by dust in the processing environment and shaking of the robotic arm, and aging and damage occur, which makes it inconvenient for personnel to replace and maintain it in time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall main view of a lightweight intelligent industrial welding head proposed by the utility model;

[0018] Figure 2 This is a schematic side view of the entirety of a lightweight intelligent industrial welding head proposed in the present invention;

[0019] Figure 3 This is a schematic diagram of the overall bottom view of a lightweight intelligent industrial welding head proposed by the present invention;

[0020] Figure 4 This is a schematic diagram of the adjustment mechanism of a lightweight intelligent industrial welding head proposed in the utility model.

[0021] Legend:

[0022] 1. Operating platform; 2. Robotic arm; 3. Welding unit; 4. Welding head; 5. Cooling mechanism; 51. Spray gun; 52. Hose; 53. Welding plate; 54. Drain outlet; 55. Mounting slot; 56. Filter box; 57. Recovery box; 58. Water pump; 6. Adjustment mechanism; 61. Sliding plate; 62. Hand-held sleeve; 63. Clamping plate; 64. Small spring. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Reference Figure 1-Figure 3The utility model provides an embodiment of a light intelligent industrial welding head, comprising an operating platform 1, a mechanical arm 2 is fixedly connected to the top outer wall of the operating platform 1, a welding unit 3 is fixedly connected to the top outer wall of the mechanical arm 2, a welding head 4 is fixedly connected to the bottom outer wall of the welding unit 3, a cooling mechanism 5 is provided on the mechanical arm 2, and the cooling mechanism 5 is used to assist in cooling the welding head 4 and recycle water, and an adjusting mechanism 6 is provided on the cooling mechanism 5, and the spray gun 51 is separated and assembled by setting the adjusting mechanism 6, and the cooling mechanism 5 includes a spray gun 51, and the spray gun 51 is clamped on one side outer wall of the mechanical arm 2. A hose 52 is fixedly connected to the outer wall of one side of the spray gun 51. By setting the hose 52 and the spray gun 51 to cooperate with each other, the surface of the welding joint 4 will be quickly cooled. A welding plate 53 is fixedly connected to the top outer wall of the operating platform 1. A sewage outlet 54 is provided on the top outer wall of the operating platform 1. The dust, dirt and water stains generated during welding are discharged by setting the sewage outlet 54. An installation groove 55 is provided on the outer wall of one side of the operating platform 1. The inner walls on both sides of the installation groove 55 are slidably connected with a filter box 56. The impurities in the water source after flushing are filtered by setting the filter box 56. A recovery box 57 is fixedly connected to the bottom outer wall of the operating platform 1.

[0025] Reference Figure 2-Figure 3 The end of the hose 52 away from the spray gun 51 passes through the top outer wall of the operating platform 1 and extends to the inner wall of one side of the recovery box 57. The inner diameter of the filter box 56 is adapted to the inner diameter of the recovery box 57. The water stains filtered by the filter box 56 are collected by setting the recovery box 57. There are two sewage outlets 54, and the two sewage outlets 54 are symmetrical. The sewage outlet 54 is connected to the filter box 56. A water pump 58 is fixedly connected to the outer wall of one side of the recovery box 57. The water source inside the recovery box 57 is sucked into the hose 52 by setting the water pump 58 for water recycling. The end of the hose 52 close to the recovery box 57 is fixedly connected to the inner wall of one side of the water pump 58. The bottom outer wall of the operating platform 1 is fixedly connected with a support foot. The intelligent industrial welding equipment is supported and limited by setting the support foot. The welding unit 3 passes through the top inner wall of the robotic arm 2 and extends to the bottom outer wall of the robotic arm 2.

[0026] Reference Figure 3-Figure 4The adjusting mechanism 6 includes a sliding plate 61, which is slidably connected to the inner wall of one side of the spray gun 51, and the top outer wall of the sliding plate 61 is fixedly connected to a clamping plate 63. The spray gun 51 and the robotic arm 2 are clamped, fixed and separated by setting the clamping plate 63. The outer wall of the sliding plate 61 on one side away from the clamping plate 63 is fixedly connected to a small spring 64. The small spring 64 is set to generate a continuous thrust on the sliding plate 61, and the outer wall of one side of the sliding plate 61 is fixedly connected to a hand-held cover 62. The outer walls on both sides of the hand-held cover 62 are fixedly connected to a frosting pad. The clamping plate 63 is clamped to the top inner wall of the robotic arm 2, and one end of the small spring 64 away from the sliding plate 61 is fixedly connected to the inner wall of one side of the spray gun 51.

[0027] Working principle: By turning on the water pump 58, the water source inside the recovery box 57 is sucked out, and the water source flows into the spray gun 51 through the hose 52, and then the processed welding head 4 is quickly assisted to cool down through the spray gun 51. At the same time, the flushed water source falls on the welding plate 53, and the dust and dirt remaining during the surface processing of the welding plate 53 are cleaned. The water source follows the water flow and falls into the surrounding sewage outlets 54, and then falls into the filter box 56 to filter and collect impurities in the water source, so that the filtered water source flows into the recovery box 57 for storage, so that the water source is recycled. At the same time, long-term use of the spray gun 51 and long-term water discharge and the influence of surrounding processing will cause certain wear and tear. The person pulls the hand-held cover 62 to move the sliding plate 61, and the sliding plate 61 moves to squeeze the small spring 64. At the same time, the sliding plate 61 moves to drive the card plate 63 to move, and the card plate 63 moves and separates from the inner wall of the top of the robotic arm 2. The spray gun 51 is disassembled and replaced and maintained.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A lightweight intelligent industrial welding head, comprising an operating platform (1), characterized in that: The top outer wall of the operating platform (1) is fixedly connected to a mechanical arm (2), the top outer wall of the mechanical arm (2) is fixedly connected to a welding unit (3), the bottom outer wall of the welding unit (3) is fixedly connected to a welding head (4), a cooling mechanism (5) is provided on the mechanical arm (2), and the welding head (4) is assisted in cooling and water recycling by providing the cooling mechanism (5), and an adjustment mechanism (6) is provided on the cooling mechanism (5), and the spray gun (51) is separated and assembled by providing the adjustment mechanism (6), and the cooling mechanism (5) includes The invention comprises a spray gun (51), the spray gun (51) is clamped on the outer wall of one side of the robot arm (2), the outer wall of one side of the spray gun (51) is fixedly connected to a hose (52), the top outer wall of the operating platform (1) is fixedly connected to a welding plate (53), the top outer wall of the operating platform (1) is provided with a sewage outlet (54), the outer wall of one side of the operating platform (1) is provided with a mounting groove (55), the inner walls on both sides of the mounting groove (55) are slidably connected to filter boxes (56), and the bottom outer wall of the operating platform (1) is fixedly connected to a recovery box (57).

2. The lightweight intelligent industrial welding head according to claim 1, characterized in that: The adjusting mechanism (6) comprises a sliding plate (61), the sliding plate (61) being slidably connected to an inner wall of one side of the spray gun (51), a clamping plate (63) being fixedly connected to the top outer wall of the sliding plate (61), and a small spring (64) being fixedly connected to the outer wall of the sliding plate (61) away from the clamping plate (63).

3. The lightweight intelligent industrial welding head according to claim 1, characterized in that: One end of the hose (52) away from the spray gun (51) passes through the top outer wall of the operating platform (1) and extends to the inner wall of one side of the recovery box (57).

4. The lightweight intelligent industrial welding head according to claim 1, characterized in that: The inner diameter of the filter box (56) is adapted to the inner diameter of the recovery box (57). There are two sewage outlets (54), and the two sewage outlets (54) are symmetrical to each other.

5. The lightweight intelligent industrial welding head according to claim 1, characterized in that: The sewage outlet (54) is in communication with the filter box (56), a water pump (58) is fixedly connected to an outer wall of one side of the recovery box (57), and one end of the hose (52) close to the recovery box (57) is fixedly connected to an inner wall of one side of the water pump (58).

6. The lightweight intelligent industrial welding head according to claim 2, characterized in that: One side outer wall of the sliding plate (61) is fixedly connected to a hand-held sleeve (62), and both side outer walls of the hand-held sleeve (62) are fixedly connected to a grinding pad.

7. The lightweight intelligent industrial welding head according to claim 2, characterized in that: The clamping plate (63) is clamped on the top inner wall of the mechanical arm (2), and one end of the small spring (64) away from the sliding plate (61) is fixedly connected to the inner wall of one side of the spray gun (51).

8. The lightweight intelligent industrial welding head according to claim 1, characterized in that: The bottom outer wall of the operating platform (1) is fixedly connected to a support foot, and the welding unit (3) passes through the top inner wall of the robotic arm (2) and extends to the bottom outer wall of the robotic arm (2).

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