Automatic assembling device for saddle drawer rear plate

Through the automatic assembly device of rear plate extraction by riding a horse, the precise locking of accessories and plates is achieved by using the coordination of guide rails and machine heads, solving the problems of misalignment and clearance during assembly, and improving production efficiency and finished product quality.

CN223301245UActive Publication Date: 2025-09-05PTB TECH SANITARY WARE (JIANGSU) CO LTD
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Patent Information

Application Number
CN202422602477.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-05
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

During the assembly process of existing horse-riding drawers, it is easy to have misalignment or gaps between the accessories and the plates, resulting in high labor intensity, time-consuming and labor-intensive workers, low production efficiency, and poor uniformity of finished products.

Method used

An automatic assembly device for rear plate extraction with horse riding is adopted, including multiple adjustment feet, work base table, guide rail and machine head. The template and machine head are driven to move through the guide rail, and the screw machine is automatically locked to achieve accurate assembly of accessories and board parts.

Benefits of technology

It improves the assembly accuracy between accessories and plates, reduces labor intensity for workers, saves assembly time, and significantly improves the production efficiency and product qualification rate of horse riding drawers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of saddle drawer assembly, in particular to an automatic saddle drawer rear plate assembly device which comprises a plurality of adjusting feet. The working bottom table is arranged at the tops of the adjusting feet; the front door is arranged at the front end of the working bottom table; the rear door is arranged at the rear end of the working bottom table; the operation table is arranged at the top of the front end of the working bottom table; the movable assembly mechanism comprises a plurality of first guide rails, a plurality of templates, a second guide rail and a machine head, solves the problems that when an existing drawer is assembled, dislocation is easily caused, or gaps are reserved between accessories and plates, the labor intensity of workers is high, and time and labor are wasted, and achieves the purpose that when the drawer is assembled, the assembly efficiency is high. The assembling precision between the accessory and the plate is greatly improved, the labor intensity of workers is relieved, the assembling time is saved, and the production efficiency of the drawer of the saddle drawer and the qualified rate of finished products are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembling a saddle drawer, in particular to an automatic assembling device for a rear plate of a saddle drawer. Background Art

[0002] A saddle drawer is an essential component of any bathroom cabinet. Assembling a saddle drawer involves several steps: hardware assembly, U-shaped plastic assembly, side panel assembly, and final assembly.

[0003] However, when assembling existing saddle drawers, each process requires manual screwing. In addition, when screwing the bolts into the back panel, there is no guide hole on the back panel, which may cause serious misalignment or leave gaps between the accessories and the panel. This leads to high labor intensity for workers, time-consuming and labor-intensive work, poor uniformity of the finished product after assembly, and reduces the production efficiency of the saddle drawers.

[0004] Therefore, the utility model provides a saddle drawer rear plate automatic assembly device. Utility Model Content

[0005] The purpose of the utility model is to propose an automatic assembly device for the rear panel of a riding drawer, which solves the problem that the existing riding drawer assembly easily causes misalignment or gaps between accessories and panels, and the workers have high labor intensity, is time-consuming and labor-intensive. The utility model realizes that when assembling the riding drawer, the assembly accuracy between accessories and panels is greatly improved, and the labor intensity of workers is reduced, the assembly time is saved, and the production efficiency of the riding drawer and the qualified rate of the finished products are greatly improved.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions: a saddle-drawing rear plate automatic assembly device, comprising:

[0007] Multiple adjustment feet;

[0008] A working platform is provided on top of the plurality of adjusting legs;

[0009] A front door is provided at the front end of the working platform;

[0010] A rear door is provided at the rear end of the working platform;

[0011] An operating table is provided at the top of the front end of the working platform;

[0012] The mobile assembly mechanism is also included, and the mobile assembly mechanism can move in the X-axis and Y-axis directions and assemble and fix the saddle drawer around.

[0013] The mobile assembly mechanism comprises:

[0014] A plurality of first guide rails are arranged parallel to each other along the Y-axis direction on the top of the working platform;

[0015] A plurality of templates are slidably arranged on the plurality of first guide rails in a one-to-one corresponding manner along the X-axis direction;

[0016] a second guide rail, arranged on the top of the work platform along the X-axis direction and located above the first guide rail;

[0017] The machine head is slid downward on the second guide rail. The machine head moves along the X-axis direction on the second guide rail and can move up and down in the Z-axis direction at the same time, thereby fixing the bolts around the saddle drawer.

[0018] Preferably, the first guide rail is a Y-axis walking guide rail, the second guide rail is an X-axis walking guide rail, the second guide rail is a gantry structure, and the first guide rail and the second guide rail are both provided with motors for driving the template and the machine head to move on the first guide rail and the second guide rail respectively.

[0019] Preferably, a machine outer frame is provided on the work platform, and a left door and a right door are provided on the left and right sides of the machine outer frame in the X-axis direction respectively, and a rear door is provided on the rear side of the machine outer frame in the Y-axis direction.

[0020] Preferably, a liquid crystal control panel is provided on the outer frame of the machine, and the liquid crystal control panel is electrically connected to the operating table.

[0021] Preferably, a screw machine is provided inside the working base, the screw machine is connected to one end of the air pipe, and the other end of the air pipe is connected to the machine head.

[0022] Preferably, the machine head is slidably connected to the second guide rail via a connecting piece, and the machine head is driven by an air pump to slide up and down on the connecting piece.

[0023] Preferably, the connecting piece is an L-shaped structure.

[0024] Beneficial effects of the utility model:

[0025] 1. The utility model provides a first guide rail and a second guide rail on the working machine. The template is driven to move by the first guide rail, and the machine head is driven to move by the second guide rail, so that the template on the first guide rail drives the machine head on the second guide rail to move and cooperate with each other, and the screw-loading machine inside the working base can continuously provide screws to the machine head, thereby assembling and fixing the accessories and panels on the template, improving the assembly accuracy between the accessories and the panels, reducing the labor intensity of workers, saving assembly time, and greatly improving the production efficiency of saddle drawers and the qualified rate of finished products.

[0026] 2. The utility model provides a plurality of first guide rails on the work platform, and provides a template on the first guide rail. The template can be replaced according to the needs of the product, which greatly improves the applicable scope of assembly. At the same time, the mutual cooperation of the plurality of first guide rails and the second guide rails can improve the efficiency of rotation assembly, thereby improving the production efficiency of the saddle drawer and the qualified rate of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0028] Figure 2 It is an exploded view of the entire utility model.

[0029] In the figure: 1. Adjustment foot; 2. Work platform; 3. Front door; 4. Rear door; 5. Operating table; 6. Mobile assembly mechanism; 61. First guide rail; 62. Template; 63. Second guide rail; 64. Machine head; 641. Connecting parts; 7. Machine frame; 71. Left door; 72. Right door; 73. Rear door; 74. LCD control panel; 8. Screw machine; 9. Air pipe. DETAILED DESCRIPTION

[0030] The following is a further description of the method of use of the present invention in conjunction with the accompanying drawings and specific implementation methods.

[0031] like Figure 1 and Figure 2 As shown, a saddle-drawing rear plate automatic assembly device includes:

[0032] Multiple adjustment feet 1;

[0033] A working platform 2 is provided on top of the plurality of adjusting legs 1;

[0034] A front door 3 is provided at the front end of the working platform 2;

[0035] A rear door 4 is provided at the rear end of the work platform 2;

[0036] The operating table 5 is arranged on the top of the front end of the working platform 2; the machine head 64 can be controlled to move to the required coordinates through the operating table 5, and the self-tapping screws can be automatically and continuously locked.

[0037] The mobile assembly mechanism 6 is also included, and the mobile assembly mechanism 6 can move in the X-axis and Y-axis directions and assemble and fix the saddle drawer around.

[0038] The mobile assembly mechanism 6 includes:

[0039] A plurality of first guide rails 61 are provided on the top of the work platform 2 in parallel with each other along the Y-axis direction, and are used to drive the template 62 to move in the Y-axis direction.

[0040] A plurality of templates 62 are slidably arranged on the plurality of first guide rails 61 in a one-to-one correspondence along the X-axis direction; the templates 62 are respectively provided on the left and the right, and can be rotated left and right to improve the effect. When the panels and hardware are placed on the left, the template 62 on the right completes the screw locking work at the same time, and then after the screws are tightened on the right, the left is started to remove the processed panels on the right and then put in new panels, and this cycle is repeated, which greatly improves the assembly speed and efficiency.

[0041] And according to production requirements, different templates 62 can be selected and corresponding settings can be selected on the LCD control panel 74 on the machine frame 7. Different templates 62 have different settings, and the screws need to be driven to correspond to the corresponding coordinates.

[0042] The second guide rail 63 is provided on the top of the work platform 2 along the X-axis direction and is located above the first guide rail 61 ; it is used to drive the machine head 64 to move in the X-axis direction and cooperate with the first guide rail 61 for assembly.

[0043] The machine head 64 is slidably disposed on the second guide rail 63 with its head facing downward. The machine head 64 moves along the X-axis direction on the second guide rail 63 and can move up and down in the Z-axis direction at the same time, thereby fixing the bolts around the saddle drawer.

[0044] The first guide rail 61 is a Y-axis walking guide rail, the second guide rail 63 is an X-axis walking guide rail, the second guide rail 63 is a gantry structure, and the first guide rail 61 and the second guide rail 63 are both provided with motors for driving the template 62 and the machine head 64 to move on the first guide rail 61 and the second guide rail 63 respectively.

[0045] The work platform 2 is provided with a machine frame 7 , and the machine frame 7 is provided with a left door 71 and a right door 72 on the left and right sides in the X-axis direction, respectively. The machine frame 7 is provided with a rear door 73 on the rear side in the Y-axis direction.

[0046] The machine frame 7 is provided with a liquid crystal control panel 74, which is electrically connected to the operating table 5. The liquid crystal control panel 74 can correspond to the templates 62 with different settings.

[0047] The working base 2 is provided with a screw machine 8, which is connected to one end of an air pipe 9, and the other end of the air pipe 9 is connected to the machine head 64. The screw machine 8 can be continuously fed into the interior of the machine head 64 through the air pipe 9, and assembled through the machine head 64. The bolts are self-tapping screws with a specification of 4*16mm, and the plates are fixed and locked.

[0048] The machine head 64 is slidably connected to the second guide rail 63 via a connecting piece 641. The machine head 64 is driven by an air pump to slide up and down on the connecting piece 641. The air pump drives the machine head 64 to move in the Z-axis direction.

[0049] The connecting member 641 is an L-shaped structure. The L-shaped connecting member 641 is used to connect with the second guide rail 63 and can slide on the second guide rail 63 while also allowing the machine head 64 to move up and down on the connecting member 641.

[0050] Working process: First, the worker turns on the power, releases the emergency stop button on the operating table 5, and then presses the reset button. The machine will calibrate the XY coordinates. The worker selects the corresponding template 62 according to production requirements. The template 62 on the machine selects the corresponding settings in the LCD control panel 74. Different templates 62 have different settings, mainly the number of screws required and the XY coordinates corresponding to the screws. The panels to be processed and the hardware accessories of the saddle drawer are placed in the limit template 62.

[0051] Then, press the start button on the operating table 5, and the machine will automatically move to the required coordinates to automatically and continuously tighten the self-tapping screws. The left and right molds have corresponding start buttons, and there are two left and right molds 62, which can be rotated to improve efficiency. While the left side is placing the plate and hardware, the right side can also complete the screw tightening work. After the screws are tightened on the right side, the left side can be started, the plate on the right side is removed, and a new plate is placed, and the cycle continues. At the same time, the screws are fed from the screw machine 8 through the air pipe 9 to the machine head 64. After the work is completed, press the emergency stop button and turn off the power.

[0052] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. However, any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic assembly device for a rear plate of a saddle-drawing machine, comprising: a plurality of adjustment feet (1); A working platform (2) is provided on top of the plurality of adjusting feet (1); A front door (3) is provided at the front end of the working platform (2); A rear door (4) is provided at the rear end of the working platform (2); An operating table (5) is provided on the top front end of the working platform (2); The invention is characterized in that it further comprises a movable assembly mechanism (6), wherein the movable assembly mechanism (6) is capable of moving in the X-axis and Y-axis directions and assembling and fixing the four sides of the saddle drawer; The mobile assembly mechanism (6) comprises: A plurality of first guide rails (61) are arranged parallel to each other along the Y-axis direction on the top of the working platform (2); A plurality of templates (62) are slidably arranged on the plurality of first guide rails (61) in a one-to-one corresponding manner along the X-axis direction; A second guide rail (63) is provided on the top of the working platform (2) along the X-axis direction and is located above the first guide rail (61); The machine head (64) is arranged on the second guide rail (63) with its head facing downwards. The machine head (64) moves along the X-axis direction on the second guide rail (63) and can move up and down in the Z-axis direction at the same time, thereby fixing the bolts around the saddle drawer.

2. The automatic assembly device for the rear plate of a saddle drawer according to claim 1, characterized in that: The first guide rail (61) is a Y-axis walking guide rail, the second guide rail (63) is an X-axis walking guide rail, the second guide rail (63) is a gantry structure, and the first guide rail (61) and the second guide rail (63) are both provided with motors for driving the template (62) and the machine head (64) to move on the first guide rail (61) and the second guide rail (63) respectively.

3. The automatic assembly device for the rear plate of a saddle drawer according to claim 1, characterized in that: A machine outer frame (7) is provided on the working platform (2). The machine outer frame (7) is provided with a left door (71) and a right door (72) on the left and right sides in the X-axis direction, respectively. The machine outer frame (7) is provided with a rear door (73) on the rear side in the Y-axis direction.

4. The automatic assembly device for the rear panel of a saddle drawer according to claim 3, characterized in that: A liquid crystal control panel (74) is provided on the machine outer frame (7), and the liquid crystal control panel (74) is electrically connected to the operating table (5).

5. The automatic assembly device for the rear plate of a saddle drawer according to claim 1, characterized in that: A screw-up machine (8) is provided inside the working base (2), and the screw-up machine (8) is connected to one end of the air pipe (9), and the other end of the air pipe (9) is connected to the machine head (64).

6. The automatic assembly device for the rear plate of a saddle drawer according to claim 1, characterized in that: The machine head (64) is slidably connected to the second guide rail (63) via a connecting piece (641), and the machine head (64) is driven by an air pump to slide up and down on the connecting piece (641).

7. The automatic assembly device for the rear plate of a saddle drawer according to claim 6, characterized in that: The connecting piece (641) is an L-shaped structure.