Scrap collecting structure based on nail gun body shell machining special machine
By designing a debris collection structure including a accommodating chamber, a debris collection trough and a pulley conveying mechanism, the problem of integrating the debris collection device with the processing machine is solved, efficient collection and transportation of debris is achieved, and the integrity and efficiency of the processing machine are enhanced.
Patent Information
- Application Number
- CN202422661041.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing debris collection device cannot be integrated with the processing machine, and there is a problem that some debris cannot be collected.
A debris collection structure is designed, including a holding chamber, a debris collection trough, a pulley conveyor mechanism and a receiving plate. The holding chamber is integrated with the base of the processing machine. The pulley conveyor mechanism and the receiving plate are used to prevent debris from falling. Combined with a hydraulic pump and a mobile material receiving vehicle, efficient collection is achieved.
It achieves efficient collection and transportation of debris, prevents debris from falling through the gaps, and enhances the integrity and efficiency of the processing machine.
Smart Images

Figure CN223301359U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a machining technology for a nail gun body shell, in particular to a debris collection structure based on a special machine for machining the nail gun body shell. Background Art
[0002] like Figure 1 The gun body shell 100 on the nail gun needs to be machined. Several holes and working surfaces on the gun body shell 100 need to be machined. In order to effectively improve the machining efficiency, the gun body shell 100 needs to be machined on a special processing machine, that is, a machining center.
[0003] Machining inevitably generates a lot of debris. Collecting this debris is a technical challenge that requires specific solutions when producing specialized machining machines. Most specialized machining machines are equipped with a chip collection device, but most serve solely as such and are not integrated with the machine itself. In other words, they cannot function as a part of the machine itself, such as its base or housing. Furthermore, most chip collection devices utilize conveyor belts for chip collection, but a small amount of debris will always fall from the belt. Collecting this fallen debris is a pressing technical challenge. Utility Model Content
[0004] In order to solve the problems in the prior art that the debris collection device cannot be constructed as a part of the processing machine body and some fallen debris cannot be collected, the utility model proposes a new structure of the debris collection structure based on the nail gun gun body shell processing machine.
[0005] The utility model proposes a debris collection structure based on a special machine for processing the shell of a nail gun body, which includes a accommodating chamber constructed in the middle and lower part of the front side of the processing machine base, one end of the accommodating chamber extends to one side of the processing machine base, and the other end of the accommodating chamber passes through the other side of the processing machine base. A debris collection groove is provided in the accommodating chamber, and a drop opening extending in the length direction of the debris collection groove is constructed above the middle and upper part of the front side of the processing machine base. A sealing plate is provided on the top of the debris collection groove, and a feeding port is provided at the sealing plate corresponding to the drop opening. The middle and upper part of the side is provided with a fence for surrounding between the drop port and the feed port, the front side of the debris collection trough is aligned with the middle and upper part of the front side of the processing machine base, and the front side of the debris collection trough, the front side of the fence, and the middle and upper part of the front side of the processing machine base are jointly constructed to form the front side of the processing machine base, and a pulley conveying mechanism is provided in the debris collection trough, and the debris collection trough is respectively provided with a receiving plate on the inner groove wall on the front and rear sides, and the receiving plate is located between the two adjacent pulleys of the pulley conveying mechanism and protrudes above the upper material receiving layer of the conveyor belt of the pulley conveying mechanism.
[0006] Preferably, a top retaining wall is further provided at the middle upper portion of the front side of the processing machine base, and the top retaining wall and the rear side wall of the accommodating chamber are used together to locate the rear top corner of the debris collection trough.
[0007] Preferably, the feed opening has a width span extending from the front side wall of the enclosure to the rear side wall of the debris collection trough, and the feed opening is centered in the middle of the debris collection trough in the width direction.
[0008] Preferably, a guide plate is provided on the rear side wall of the drop opening, which passes downward through the feed opening and extends into the debris collection trough.
[0009] Preferably, the receiving plate is a downwardly inclined inclined plate, and a pull plate is connected between the inclined plate and the trough wall of the debris collecting trough.
[0010] Preferably, a mounting frame is vertically provided at the tail of the debris collection trough extending out from the other side of the base of the special processing machine, and a hydraulic pump is installed on the mounting frame. The hydraulic pump is connected to the coolant pipe inside the special processing machine through a pipeline, and the mounting frame is arranged close to the other side of the base of the special processing machine.
[0011] Preferably, a roller is provided at the bottom of the debris collection trough, and a mobile material receiving vehicle is provided below the discharge port of the debris collection trough.
[0012] Compared with the existing technology, the debris collection structure accommodates the debris collection trough by setting up a receiving chamber, and is equipped with a surrounding plate, so that the front side of the debris collection trough is constructed into the middle and lower part of the front side of the processing machine base, and together constitutes a part of the front side of the processing machine base, and the front side of the debris collection trough is aligned with the lower and upper middle parts of the front side of the processing machine base. The front side of the debris collection trough does not protrude relative to the base, and together with the surrounding plate and the middle and upper part of the front side of the base, it constitutes the front side of the base. Therefore, the debris collection trough does not exist independently, but cooperates to form a part of the processing machine.
[0013] The debris collection structure of the present invention is specially designed with a receiving plate. After the receiving plate is set, it can effectively prevent the debris from falling into the gap between the upper material layer and the debris collection groove after coming down from the drop port, and can block the debris so that the debris can be smoothly transported out on the upper material layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the gun body shell being processed on a special processing machine;
[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of a machine for processing a nail gun body shell using a debris collection structure according to an embodiment of the present invention;
[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of a debris collection tank provided behind the base of a processing machine in an embodiment of the present invention;
[0017] Figure 4 A partial cutaway schematic diagram of the arrangement of the debris collection tank and the processing machine base in one embodiment of the present invention;
[0018] Figure 5 This is a simplified schematic partial cross-sectional view of a debris collection trough in one embodiment of the present invention. DETAILED DESCRIPTION
[0019] The following will be combined with the accompanying drawings to clearly describe the technical solutions in the specific embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of this application, not all of them. All other embodiments obtained by ordinary technicians in this field based on the following embodiments are within the scope of protection of this utility model.
[0020] refer to Figure 2-Figure 5The specific embodiment of the present utility model provides a debris collection structure based on a nail gun body shell processing machine, which includes a accommodating chamber 2 constructed in the lower middle part of the front side of the processing machine base 1, one end of the accommodating chamber 2 extends to one side of the processing machine base 1, and the other end of the accommodating chamber 2 passes through the other side of the processing machine base 1, and a debris collection trough 3 is provided in the accommodating chamber 2. It should be noted that one end here can be understood as the left end of the processing machine base 1, and the other end can be understood as the right end of the processing machine base 1. At this time, the accommodating chamber 2 also passes through the front side of the processing machine base 1, so that the debris collection trough 3 can be inserted into the accommodating chamber 2 from the front side of the processing machine base 1. In this embodiment, the debris collection trough 3 can be understood as a trough structure formed by splicing sheet metal parts.
[0021] In this embodiment, a drop opening 4 extending along the length direction of the debris collection trough 3 is constructed above the debris collection trough 3 in the upper middle part of the front side of the processing machine base 1. It should be noted that since the debris collection trough 3 is in the shape of an elongated strip, the drop opening 4 is also in the shape of an elongated strip. The drop opening 4 also passes through the inner surface of the processing machine base 1. During processing, the debris on the inner surface of the processing machine base 1 can fall through the drop opening 4.
[0022] As for the structure of the debris collection trough 3, in this embodiment, the following configuration is particularly adopted: a sealing plate 5 is provided at the top of the debris collection trough 3, and a feed port 6 is provided on the sealing plate 5 corresponding to the drop port 4. In this embodiment, the installation of the sealing plate 5 not only increases the strength of the debris collection trough 3 at the top, but also effectively prevents foreign matter from entering the debris collection trough 3 and affecting the smooth operation of the pulley conveyor mechanism because a pulley conveyor mechanism is provided within the debris collection trough 3 for conveying debris.
[0023] At the same time, a panel 7 is provided on the upper middle part of the front side of the processing machine base 1 for surrounding the drop port 4 and the feed port 6. After the panel 7 is set, it can also effectively prevent external debris from entering the debris collection trough 3.
[0024] In order to enable the debris collection trough 3 to serve as a part of the processing machine base 1, in this embodiment, the front side of the debris collection trough 3 is aligned vertically with the upper and middle portions of the front side of the processing machine base 1, and the front side of the debris collection trough 3, the front side of the enclosure 7, and the upper and middle portions of the front side of the processing machine base 1 together constitute the front side of the processing machine base 1. It can be seen that with this design, the debris collection trough 3, after being inserted into the receiving chamber 2 of the processing machine base 1, can be used both as a debris collection trough 3 and as a part of the processing machine base 1. Compared to the existing debris collection trough 3, which only has the function of the debris collection trough 3 itself and cannot be integrated with the processing machine, the debris collection structure of the present application has both functions.
[0025] refer to Figure 2-Figure 5 Regarding the debris collection trough 3, in order to collect and convey debris, the aforementioned pulley conveyor mechanism 200 is provided within the debris collection trough 3. Receiving plates 8 are provided on the inner trough walls on the front and rear sides of the debris collection trough 3, respectively. The receiving plates 8 are located between two adjacent pulleys 9 of the pulley conveyor mechanism 200 and protrude above the upper material connection layer 11 of the conveyor belt 10 of the pulley conveyor mechanism 200. In this embodiment, a special optimization is performed, with the lower end of the receiving plate 8 positioned close to the upper material connection layer 11. During conveying, since debris may fall through the gap between the edge of the upper material connection layer 11 and the wall of the debris collection trough 3, the coordinated arrangement of the aforementioned components, particularly after the receiving plate 8 is positioned close to the upper material connection layer 11, can more effectively prevent debris from falling through the gap. It should be noted that after the receiving plate 8 is located between two adjacent pulleys 9, it will not interfere with the rotation of the pulleys 9 during the rotation of the pulleys 9. At the same time, the receiving plate 8 is located close to the upper material layer 11 and will not hinder the operation of the conveyor belt 10. However, because the bottom of the receiving plate 8 is located close to the upper material layer 11, the debris near the edge of the conveyor belt 10 will be blocked by the receiving plate 8 that is located close to the upper material layer 11, and will not fall into the gap and fall into the drop port 4. It should be noted that debris is only defined as debris, but machining debris is not in a powder-like state. It is a filamentous debris formed by cutting or drilling metal or plastic. Therefore, as long as there is a receiving plate 8 that is located close to the upper material layer 11, it will not fall from the gap. It should be noted that since the use of a pulley conveying mechanism 200 for debris transportation is a conventional technology, in Figure 5 Only a simple diagram is used to illustrate the details, and no specific details are shown.
[0026] In this embodiment, a top retaining wall 12 is further provided at the middle and upper portion of the front side of the processing machine base 1. This top retaining wall 12 and the rear side wall of the accommodating chamber 2 are used together to locate the rear top corner of the debris collection trough 3. On this basis, the design is further optimized. The width span of the feed opening 6 extends from the front side wall of the enclosure 7 to the rear side wall of the debris collection trough 3, and the formed drop opening 4 is basically centered in the width direction of the debris collection trough 3. This is equivalent to the debris only being dropped in the middle of the upper material layer 11. As a result, the debris will be concentrated and fall to the middle position of the upper material layer 11 along the width direction. Only some debris will be scattered to the edge of the upper material layer 11. The edge is blocked by the receiving plate 8 arranged nearby. In this way, basically no debris will fall from the gap to the bottom of the debris collection trough 3. The overall structure of this design is quite clever, which greatly reduces the accumulation of debris at the edge, allowing the debris to be concentrated in the middle for transportation.
[0027] In order to make the debris fall as far as possible along the set direction, a guide plate 13 is provided on the rear side wall of the drop port 4, which passes through the feed port 6 downward and extends into the debris collecting trough 3. The guide plate 13 is directly vertically downward to guide the debris to fall along it.
[0028] In this embodiment, the structure and shape of the receiving plate 8 are optimized. The receiving plate 8 is a downwardly inclined inclined plate. A pull plate 14 is connected between the inclined plate and the wall of the debris collection trough 3. The bottom end of the inclined plate is close to the upper material layer 11. After the inclined plate and the pull plate 14 are arranged in conjunction with each other, the inclined plate can block the debris in an upward shoveling state when it is in an inclined state, and the pull plate 14 can increase the strength of the inclined plate in the upward shoveling working state, ensuring that the inclined plate always has the tendency to shovel upward. For details, please refer to Figure 5 .
[0029] In this embodiment, a mounting bracket 15 is perpendicularly mounted on the tail of the chip collection trough 3, which extends out from the other side of the processing machine base 1. Mounting bracket 15 is equipped with a hydraulic pump 16, which is connected to a coolant pipe (not shown) inside the processing machine via a pipeline. Mounting bracket 15 is located adjacent to the other side of the processing machine base 1. Because the chip collection trough 3 needs to discharge debris, one end must protrude beyond the receiving chamber 2. In this unavoidable situation, the addition of mounting bracket 15 allows the chip collection trough 3 to fully utilize the space after the protruding end, providing a mounting position for the hydraulic pump 16. As a further optimization and improvement, the processing machine base 1 does not have a side panel at the location of mounting bracket 15, but instead is replaced by mounting bracket 15. This shows that the side of the processing machine base 1 at the location of mounting bracket 15 is replaced by mounting bracket 15, further making mounting bracket 15 a part of the processing machine base 1.
[0030] Secondly, a roller 31 is provided at the bottom of the debris collecting trough 3 , and a movable material receiving vehicle 17 is provided below the discharge port (not marked) of the debris collecting trough 3 .
[0031] It should be noted that the front and rear mentioned in the above embodiments can be understood as referring to the processing machine base 1, with the front side of the processing machine base 1 being the front side and the rear side being the rear side. In addition, the upper material layer 11 can be understood as having an upper layer and a lower layer on the conveyor belt. Of course, the upper and lower layers are both on the conveyor belt 10, but the upper layer is defined as the upper layer, and the lower layer is defined as the lower layer.
[0032] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.
Claims
1. A debris collection structure based on a nail gun body shell processing machine, characterized in that: The hopper is provided with a hopper which is adapted to receive the hopper and the feed container, and the hopper ... A pulley conveying mechanism is provided in the debris collection trough, and receiving plates are respectively provided on the inner trough walls on the front and rear sides of the debris collection trough. The receiving plates are located between two adjacent pulleys of the pulley conveying mechanism and protrude above the upper material layer of the conveyor belt of the pulley conveying mechanism.
2. The debris collection structure based on a nail gun body shell processing machine according to claim 1 is characterized in that: A top retaining wall is also provided in the middle and upper part of the front side of the processing machine base. The top retaining wall and the rear side wall of the accommodating chamber are used together to locate the rear top corner of the debris collection trough.
3. The debris collection structure based on the nail gun body shell processing machine according to claim 2 is characterized in that: The feed opening has a width span extending from the front side wall of the enclosure to the rear side wall of the debris collection trough, and the feed opening is centered in the width direction of the debris collection trough.
4. The debris collection structure based on a nail gun body shell processing machine according to claim 3, characterized in that: A guide plate is provided on the rear side wall of the drop port, passing downward through the feed port and extending into the debris collecting trough.
5. The debris collection structure based on a nail gun body shell processing machine according to claim 1, characterized in that: The receiving plate is a downwardly inclined inclined plate, and a pulling plate is connected between the inclined plate and the groove wall of the debris collecting groove.
6. The debris collection structure based on a nail gun body shell processing machine according to claim 1, characterized in that: The debris collection trough extends out from the tail of the other side of the processing machine base and is vertically provided with a mounting frame, which is equipped with a hydraulic pump. The hydraulic pump is connected to the coolant pipe inside the processing machine through a pipeline. The mounting frame is arranged close to the other side of the processing machine base.
7. The debris collection structure based on a nail gun body shell processing machine according to claim 1, characterized in that: A roller is provided at the bottom of the debris collecting trough, and a movable material receiving vehicle is provided below the discharge port of the debris collecting trough.