Metal pipe fitting surface rust removal device
By designing a metal pipe fixing mechanism and a debris collection device that are suitable for different lengths and diameters, the adaptability and cleaning problems of existing devices are solved, and the rust removal efficiency and cleaning convenience are improved.
Patent Information
- Application Number
- CN202422381430.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-09-27
AI Technical Summary
Existing rust removal devices cannot adapt to metal pipes of different lengths or diameters, and debris is difficult to collect during the rust removal process, making cleaning difficult.
A device for removing rust from the surface of metal pipes was designed. The guide rails and driving mechanism were used to fix the pipes and achieve all-round grinding with a grinding wheel. A collection box was used to collect debris.
It achieves adaptability to pipes of different lengths and diameters, improves grinding efficiency, reduces damage to equipment and environmental pollution caused by debris, and simplifies the cleaning process.
Smart Images

Figure CN223301451U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rust removal device processing, and particularly relates to a rust removal device for the surface of a metal pipe. Background Art
[0002] During the production or processing of metal pipes, rust on the pipe surface needs to be removed using a rust removal device. However, existing rust removal devices have the following problems: (1) they cannot fix pipes of different lengths or diameters during rust removal, resulting in low adaptability; and (2) debris generated during rust removal falls directly onto the device, making it difficult to clean. Utility Model Content
[0003] In order to solve the problems mentioned in the above background technology, the present invention provides a device for removing rust from the surface of a metal pipe to solve the problems mentioned in the above background technology.
[0004] To achieve the above objectives, the present invention provides the following technical solutions:
[0005] A rust removal device for metal pipe surfaces comprises a base, a first guide rail is provided on both sides of the base, and two first slides are slidably connected to each other through the first guide rails, and a first driving mechanism that drives the two first slides to move simultaneously relative to or in opposite directions is provided on the base; a support base is fixed on the two first slides, and a rotating shaft is rotatably connected to the two support bases, and the opposite ends of the two rotating shafts are connected to a pneumatic chuck, and a second driving mechanism that drives the rotating shaft to rotate is provided on one of the support bases; a second slide is also slidably connected to the first slide between the two first slides on the first guide rail, and the second slide and the base are provided with a mechanism that drives the second slide The third driving mechanism of the seat slides along the first guide rail, the second slide is connected to the second guide rails on both sides, the two second guide rails are slidably connected to the third slide, the second slide is provided with a fourth driving mechanism that drives the third slide to slide along the second guide rail, the second slide is connected to a collecting box, one side of the collecting box is connected to two baffles, a conveying plate is connected between the two baffles, one side of the collecting box is provided with a notch connected to the conveying plate, the upper ends of the two baffles are rotatably connected to grinding wheels, one of the baffles is provided with a grinding motor that drives the grinding wheel to rotate, and the grinding wheel is located on one side between the two pneumatic chucks.
[0006] Preferably, the first driving mechanism includes a first bearing seat connected to both ends of the base, a first screw rod rotatably connected to the two first bearing seats, a first motor connected to the base, a first transmission shaft connected to the first motor through a coupling, a driving wheel connected to the first transmission shaft, a driven wheel connected to one end of the first screw rod, and a transmission belt connected to the driving wheel and the driven wheel, and opposite threads are provided on both sides of the first screw rod, and the two first slides are respectively threadedly connected to both sides of the first screw rod.
[0007] Preferably, the second driving mechanism is a second motor installed on one of the support bases, and the second motor is transmission-connected to a rotating shaft on the support base.
[0008] Preferably, the third driving mechanism includes a third motor mounted on the second slide, a second transmission shaft connected to the third motor through a coupling, a gear connected to the second transmission shaft, and a gear rod connected to one side of the base and meshing with the gear.
[0009] Preferably, the fourth driving mechanism includes a second bearing seat connected to both ends of the second slide, a second screw rod rotatably connected to the two second bearing seats, a fourth motor installed at one end of the second slide and transmission connected to the second screw rod, and the third slide is threadedly connected to the second screw rod.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] The distance between the two first slides is adjusted by the first driving mechanism to adapt to pipes of different lengths, and the pneumatic chuck can adapt to pipes of different diameters. When removing rust, the pipe is fixed by the two pneumatic chucks, and then the third driving mechanism is used to control the third slide to move toward the pipe, so that the grinding wheel rests on the pipe, and the grinding motor drives the grinding wheel to rotate to grind the pipe. At the same time, the second driving mechanism drives the pipe to rotate, and the third driving mechanism drives the second slide to move, so that the pipe can be grinded in all directions, thereby improving the grinding efficiency.
[0012] While grinding, the debris falling from the pipe will fall down along the conveyor plate into the collection box and will not fall directly on the base, thereby reducing damage to the base and pollution to the environment and facilitating cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 A schematic diagram of the present utility model;
[0014] Figure 2 It is a schematic diagram on the second slide;
[0015] In the figure: 1-base, 2-first guide rail, 3-first slide, 4-support seat, 5-rotating shaft, 6-pneumatic chuck, 7-second slide, 8-second guide rail, 9-third slide, 10-collection box, 11-baffle, 12-conveyor plate, 13-grinding wheel, 14-grinding motor, 15-first bearing seat, 16-first screw rod, 17-first motor, 18-driving wheel, 19-driven wheel, 20-transmission belt, 21-second motor, 22-third motor, 23-gear, 24-gear rod, 25-second bearing seat, 26-second screw rod, 27-pipe fitting. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0017] Example 1
[0018] See also Figure 1-2 A device for removing rust from the surface of a metal pipe comprises a base 1, with first guide rails 2 provided on both sides of the base 1, and two first slides 3 slidably connected via the first guide rails 2. The base 1 is provided with a first driving mechanism that drives the two first slides 3 to move simultaneously relative to or in opposite directions. Specifically, the first driving mechanism comprises a first bearing seat 15 connected to both ends of the base, a first screw rod 16 rotatably connected to the two first bearing seats, a first motor 17 connected to the base, a first transmission shaft connected to the first motor via a coupling, a driving wheel 18 connected to the first transmission shaft, a driven wheel 19 connected to one end of the first screw rod, and a transmission belt 20 connected to the driving wheel and the driven wheel. The first screw rod 16 has oppositely directed threads on both sides, and the two first slides 3 are respectively threadedly connected to both sides of the first screw rod 16. When the first motor 17 is started, the driving wheel 18, the driven wheel 19, and the transmission belt 20 cooperate to drive the first screw rod 16 to rotate. During the rotation of the first screw rod 16, the two first slides 3 are driven to move relative to or in opposite directions, thereby adapting to pipes of different lengths.
[0019] A support base 4 is fixed on each of the two first slides 3, and a rotating shaft 5 is rotatably connected to each of the two support bases 4. The opposite ends of the two rotating shafts 5 are connected to a pneumatic chuck 6, and one of the support bases 4 is provided with a second driving mechanism for driving the rotating shaft 5 to rotate; the second driving mechanism is a second motor 21 installed on one of the support bases, and the second motor 21 is transmission-connected to the rotating shaft 5 on the support base 4.
[0020] A second slide 7 is slidably connected to the first guide rail 2 between the two first slides 3. A third drive mechanism is provided on the second slide 7 and the base 1 to drive the second slide 7 along the first guide rail 2. Specifically, the third drive mechanism includes a third motor 22 mounted on the second slide, a second transmission shaft connected to the third motor via a coupling, a gear 23 connected to the second transmission shaft, and a rack 24 connected to one side of the base and meshing with the gear. When the third motor 22 is activated, the gear rotates, and the gear, in conjunction with the rack, drives the second slide along the first guide rail to grind the pipe.
[0021] Second guide rails 8 are connected to both sides of the second slide 7, and a third slide 9 is slidably connected to the two second guide rails 8. A fourth drive mechanism is provided on the second slide 7 to drive the third slide 9 to slide along the second guide rails 8. Specifically, the fourth drive mechanism includes second bearing blocks 25 connected to both ends of the second slide, a second screw rod 26 rotatably connected to the two second bearing blocks, and a fourth motor mounted at one end of the second slide and drivingly connected to the second screw rod. The third slide 9 is threadedly connected to the second screw rod 26. When the fourth motor is activated, the second screw rod rotates, which in turn drives the third slide 9 to move along the second guide rails 8.
[0022] A collecting box 10 is connected to the second slide 7, and two baffles 11 are connected to one side of the collecting box 10. A conveying plate 12 is connected between the two baffles 11. A notch communicating with the conveying plate is provided on one side of the collecting box 10. The upper ends of the two baffles 11 are rotatably connected to a grinding wheel 13. A grinding motor 14 for driving the grinding wheel 13 to rotate is provided on one of the baffles 11. The grinding wheel 13 is located on one side between the two pneumatic chucks 6 so that the grinding wheel 13 contacts the pipe clamped by the pneumatic chuck.
[0023] The working principle of this embodiment is as follows: one end of a pipe 27 is fixed to one of the pneumatic chucks 6. The first motor 17 is then activated, which, through the cooperation of the driving pulley 18, the driven pulley 19, and the transmission belt 20, drives the first screw 16 to rotate. The rotation of the first screw 16 drives the two first slides 3 to move relative to each other until the pneumatic chuck at the other end clamps the other end of the pipe, thus stabilizing the pipe. The fourth motor is then activated to rotate the second screw 26. During this rotation, the third slide 9 moves along the second guide rail 8 toward the pipe until the grinding wheel 13 contacts the pipe. The grinding motor 14 is then activated to drive the grinding wheel 13 to grind the pipe. Simultaneously, the second motor 21 rotates the pipe, thereby grinding a section of the pipe's outer wall. After one revolution, the third motor 22 is activated again, driving the gear 23 to rotate. The gear 23, in cooperation with the rack 24, drives the second slide 7 along the first guide rail 2 to fully grind the pipe. While grinding, the debris falling from the pipe will fall down along the conveyor plate 12 into the collection box 10, and will not fall directly on the base 1, thereby reducing damage to the base and reducing pollution to the environment, and facilitating cleaning.
[0024] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for removing rust from the surface of a metal pipe, characterized in that: The invention comprises a base (1), first guide rails (2) are provided on both sides of the base (1), and two first slides (3) are slidably connected via the first guide rails (2); a first driving mechanism for driving the two first slides (3) to move relative to or oppositely at the same time is provided on the base (1); a support seat (4) is fixed on each of the two first slides (3); a rotating shaft (5) is rotatably connected to each of the two support seats (4); opposite ends of the two rotating shafts (5) are connected to a pneumatic chuck (6); a second driving mechanism for driving the rotating shaft (5) to rotate is provided on one of the support seats (4); a second slide (7) is slidably connected between the two first slides (3) on the first guide rail (2); a second slide (7) and the base (1) are provided with a second driving mechanism for driving the second slide (7) to slide along the first guide rail (2). Three driving mechanisms, the second slide (7) is connected to the second guide rails (8) on both sides, the two second guide rails (8) are slidably connected to the third slide (9), the second slide (7) is provided with a fourth driving mechanism for driving the third slide (9) to slide along the second guide rails (8), the second slide (7) is connected to a collection box (10), one side of the collection box (10) is connected to two baffles (11), a conveying plate (12) is connected between the two baffles (11), one side of the collection box (10) is provided with a notch connected to the conveying plate, the upper ends of the two baffles (11) are rotatably connected to a grinding wheel (13), one of the baffles (11) is provided with a grinding motor (14) for driving the grinding wheel (13) to rotate, and the grinding wheel (13) is located on one side between the two pneumatic chucks (6).
2. A metal pipe surface rust removal device according to claim 1, characterized in that: The first driving mechanism comprises a first bearing seat (15) connected to both ends of the base, a first screw rod (16) rotatably connected to the two first bearing seats, a first motor (17) connected to the base, a first transmission shaft connected to the first motor through a coupling, a driving wheel (18) connected to the first transmission shaft, a driven wheel (19) connected to one end of the first screw rod, and a transmission belt (20) connected to the driving wheel and the driven wheel, wherein opposite threads are provided on both sides of the first screw rod (16), and the two first slides (3) are respectively threadedly connected to both sides of the first screw rod (16).
3. A metal pipe surface rust removal device according to claim 2, characterized in that: The second driving mechanism is a second motor (21) mounted on one of the support bases, and the second motor (21) is in transmission connection with the rotating shaft (5) on the support base (4).
4. A metal pipe surface rust removal device according to claim 3, characterized in that: The third driving mechanism comprises a third motor (22) mounted on the second slide, a second transmission shaft connected to the third motor via a coupling, a gear (23) connected to the second transmission shaft, and a gear rod (24) connected to one side of the base and meshing with the gear.
5. The device for removing rust from the surface of a metal pipe according to claim 4, characterized in that: The fourth driving mechanism includes a second bearing seat (25) connected to both ends of the second slide, a second screw rod (26) rotatably connected to the two second bearing seats, a fourth motor installed at one end of the second slide and transmission-connected to the second screw rod, and a third slide (9) threadedly connected to the second screw rod (26).