Color master machine with high anti-blocking performance
By introducing control components and anti-blocking components into the masterbing machine, the problem of difficult control and blockage of auxiliary materials is solved, and the precise transportation and anti-blocking effect of color materials is achieved, and the reliability of the mixing process is improved.
Patent Information
- Application Number
- CN202421745506.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing color masterbatch cannot accurately control the conveying amount during the transportation of auxiliary materials, resulting in deviations during mixing and prone to clogging.
The control assembly and anti-blocking assembly are designed. The control assembly controls the angle of the feeding plate through the stepper motor and gear transmission to quantitatively transport coloring material. The anti-blocking assembly prevents coloring material from accumulation through the drive rod and spiral guide plate to avoid blockage.
Accurate control of the colorant conveying amount is achieved, preventing blockage, and improving the reliability and efficiency of the mixing process.
Smart Images

Figure CN223301958U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch production, in particular to a masterbatch machine with high anti-blocking performance. Background Art
[0002] A masterbatch machine is a processing device used to mix new material, regrind, masterbatch, or additives in a specific proportion. Signals from the masterbatch machine's control box are transmitted to the motor, which starts rotating, driving the screw through a coupling. Masterbatch in the hopper falls into the screw, where it is squeezed and transported to the base for mixing.
[0003] After searching, the announcement number CN219153400U is a masterbatch machine, which includes a machine base, a main hopper and an auxiliary hopper are provided on the machine base, a mixing chamber is provided below the main hopper, the side wall of the mixing chamber is provided with an opening, a feeding chamber is provided below the auxiliary hopper, one end of the feeding chamber extends into the opening and is provided with a discharge port, a conveying mechanism is provided in the feeding chamber, and the auxiliary material in the auxiliary hopper is conveyed to the mixing chamber by the conveying mechanism, an anti-blocking mechanism is provided between the auxiliary hopper and the feeding chamber, the anti-blocking mechanism includes a baffle plate and a discharge barrel, the baffle plate is fixedly provided on the bottom side of the auxiliary hopper, and a leakage port is provided on the circumferential side of the baffle plate, a discharge motor is provided on the lower side of the baffle plate, the output shaft of the discharge motor is connected to one end of the discharge barrel, the other end of the discharge barrel is connected to the feeding chamber, and a plurality of holes are provided on the circumferential surface of the discharge barrel. The utility model has an anti-blocking function, which makes the masterbatch auxiliary material less likely to be blocked and more convenient to use.
[0004] However, the above-mentioned masterbatch machine still has the following problems: the masterbatch machine conveys auxiliary materials into the feeding chamber by setting an auxiliary material hopper, and the masterbatch machine controls the falling of auxiliary materials by an anti-blocking mechanism, but conveying the auxiliary materials through holes makes it inconvenient to control the amount of auxiliary materials conveyed, resulting in deviations during mixing. Utility Model Content
[0005] The utility model provides a masterbatch machine with high anti-blocking performance, which solves the problem in the prior art that it is inconvenient to control the conveying amount of auxiliary materials.
[0006] The technical solution of the utility model is as follows: a masterbatch machine with high anti-blocking performance, comprising a machine base, a main hopper provided at the top of the machine base, a feed pipe provided at the top on the right side of the machine base, a regulating component capable of controlling the amount of colorant conveyed provided on one side of the top of the feed pipe, a colorant hopper provided on the top of the regulating component, an anti-blocking component provided on one side inside the colorant hopper to prevent the colorant from being blocked when being conveyed downward, and a conveying screw provided laterally inside the feed pipe.
[0007] Preferably, the regulating component includes a support frame fixedly connected to one side of the top end of the feed pipe, the support frame is rotatably connected to a distribution plate inside, the distribution plate is provided with evenly distributed material guide holes inside, a side of the top end of the support frame is provided with a feed port connected to the inside of the color hopper, and a side of the top end of the feed pipe is provided with a discharge port connected to the inside of the support frame.
[0008] Preferably, one side of the support frame is fixedly connected to a fixing frame, one side of the inner top wall of the fixing frame is fixedly connected to a stepping motor, the bottom end of the stepping motor output shaft is fixedly connected to a driving gear, the outer side of the dividing plate is fixedly connected to a gear ring, and one side of the driving gear passes through the support frame and is meshed with one side of the gear ring.
[0009] Preferably, the anti-blocking component includes a driving rod fixedly connected to the middle of the top end of the dividing plate, and a spiral guide plate is fixedly connected to the outer side of the driving rod.
[0010] Preferably, a fixing plate is fixedly connected to one side of the inner wall of the color hopper, a fixing ring is fixedly connected to the bottom end of the fixing plate, a support bearing is fixedly connected to the inside of the fixing ring, and the top of the driving rod is fixedly connected to the inside of the support bearing.
[0011] Preferably, one side of the feeding pipe is fixedly connected to a motor frame, one side of the inner wall of the motor frame is fixedly connected to a driving motor, and one side of the output shaft of the driving motor passes through the feeding pipe and is fixedly connected to one end of the conveying screw.
[0012] Preferably, the bottom of the inner cavity of the machine base is rotatably connected to a mixing frame.
[0013] Preferably, the bottom end of the base is fixedly connected to a support base.
[0014] The beneficial effects of the utility model are:
[0015] In the utility model, the material is dropped into the machine base through the main hopper, and the conveying screw is driven by the driving motor to rotate inside the feeding pipe, so that the colorant can be input into the machine base for mixing, and the amount of colorant inside the colorant hopper input into the machine base can be controlled by the adjustment component, thereby improving the accurate delivery of the material, and the anti-blocking component can prevent the colorant from being blocked during the dropping process, solving the problem that the existing masterbatch machine is inconvenient to control the delivery amount of auxiliary materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0017] Figure 1 This is a structural diagram of a masterbatch machine with high anti-blocking performance proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure proposed by the utility model;
[0019] Figure 3 This is a schematic diagram of the control component structure proposed in the utility model;
[0020] Figure 4 The utility model proposed Figure 3 Schematic diagram of the horizontal cross-section structure of the bottom;
[0021] Figure 5 This is a schematic diagram of the anti-blocking component structure proposed by the utility model;
[0022] In the figure: 1. Machine base; 2. Main hopper; 3. Support base; 4. Feed pipe; 5. Motor frame; 6. Color hopper; 7. Drive motor; 8. Anti-blocking assembly; 81. Drive rod; 82. Spiral guide plate; 83. Fixed plate; 84. Fixed ring; 85. Support bearing; 9. Adjustment assembly; 91. Support frame; 92. Dividing plate; 93. Feed port; 94. Guide hole; 95. Discharge port; 96. Fixed frame; 97. Stepper motor; 98. Drive gear; 99. Gear ring; 10. Conveying screw; 11. Mixer frame. DETAILED DESCRIPTION
[0023] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1 and Figure 2The utility model provides a technical solution for a masterbatch machine with high anti-blocking performance: a masterbatch machine with high anti-blocking performance, comprising a machine base 1, the bottom of the inner cavity of the machine base 1 is rotatably connected to a mixing frame 11, and the masterbatch and colorant inside the machine base 1 can be fully mixed through the mixing frame 11, a main hopper 2 is provided at the top of the machine base 1, a feeding pipe 4 is provided at the top right of the machine base 1, a regulating component 9 is provided on one side of the top of the feeding pipe 4, and a color hopper 6 is provided at the top of the regulating component 9, and the color hopper 6 inside the color hopper 6 is provided. One side is provided with an anti-blocking component 8 to prevent the colorant from being blocked when being conveyed downward. A conveying screw 10 is horizontally arranged inside the feeding tube 4. One side of the feeding tube 4 is fixedly connected to the motor frame 5. One side of the inner wall of the motor frame 5 is fixedly connected to the driving motor 7. One side of the output shaft of the driving motor 7 passes through the feeding tube 4 and is fixedly connected to one end of the conveying screw 10. The bottom end of the machine base 1 is fixedly connected to the supporting base 3. By controlling the driving motor 7 to drive the conveying screw 10 to convey the colorant inside the feeding tube 4, the colorant is input into the inside of the machine base 1.
[0025] See also Figure 3 and Figure 4 The regulating component 9 includes a support frame 91 fixedly connected to one side of the top of the feeding tube 4, a material distribution plate 92 is rotatably connected to the inside of the support frame 91, and the inside of the material distribution plate 92 is provided with evenly distributed material guide holes 94. A feeding port 93 connected to the inside of the color hopper 6 is provided on one side of the top of the supporting frame 91, and a material discharge port 95 connected to the inside of the supporting frame 91 is provided on one side of the top of the feeding tube 4. A fixing frame 96 is fixedly connected to one side of the supporting frame 91, and a stepping motor 97 is fixedly connected to one side of the top wall of the fixing frame 96. The bottom end of the output shaft of the stepping motor 97 is fixedly connected to a driving gear 98, and the outer side of the material distribution plate 92 is fixedly connected to a gear Ring 99, one side of the driving gear 98 passes through the support frame 91 and is meshed with one side of the gear ring 99. By controlling the rotation of the stepper motor 97, the driving gear 98 is driven to mesh with the gear ring 99. According to the intermediate rotation signal of the stepper motor 97, the angle of rotation of the dividing plate 92 inside the support frame 91 is controlled, so that the guide hole 94 opened in the middle of the dividing plate 92 corresponds to the feed port 93, and the colorant inside the color hopper 6 can enter the guide hole 94 through the feed port 93. As the stepper motor 97 drives the dividing plate 92 to rotate, the guide hole 94 corresponds to the discharge port 95, and the colorant can be quantitatively transported to the inside of the feeding pipe 4.
[0026] See also Figure 5The anti-blocking component 8 includes a driving rod 81 fixedly connected to the middle of the top of the dividing plate 92, a spiral guide plate 82 is fixedly connected to the outside of the driving rod 81, a fixed plate 83 is fixedly connected to one side of the inner wall of the color hopper 6, the bottom end of the fixed plate 83 is fixedly connected to a fixing ring 84, the inside of the fixing ring 84 is fixedly connected to a support bearing 85, the top of the driving rod 81 is fixedly connected to the inside of the support bearing 85, and the driving rod 81 rotates with the dividing plate 92, driving the spiral guide plate 82 to stir the colorant inside the color hopper 6, which can prevent the colorant from accumulating at the bottom of the color hopper 6 and avoid clogging the feed port 93.
[0027] The working principle and use process of the present invention are as follows: the stepper motor 97 is controlled to rotate, driving the driving gear 98 to engage with the gear ring 99 for transmission. According to the middle rotation signal of the stepper motor 97, the angle of rotation of the material distribution plate 92 inside the support frame 91 is controlled, so that the guide hole 94 opened in the middle of the material distribution plate 92 corresponds to the feed port 93, so that the color material inside the color material hopper 6 can enter the guide hole 94 through the feed port 93. As the stepper motor 97 drives the material distribution plate 92 to rotate, the guide hole 94 is opened. 94 corresponds to the discharge port 95, and can quantitatively convey the colorant to the inside of the feeding pipe 4. At the same time, the driving rod 81 is driven to rotate through the dividing plate 92, so that the spiral guide plate 82 stirs the colorant inside the color hopper 6, which can prevent the colorant from accumulating at the bottom of the color hopper 6 and avoid clogging the feed port 93. Then the driving motor 7 is controlled to drive the conveying screw 10 to convey the colorant inside the feeding pipe 4, and input the colorant into the inside of the machine base 1, and the raw material and colorant are mixed through the mixing frame 11.
[0028] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A masterbatch machine with high anti-blocking performance, comprising a machine base (1), characterized in that: A main hopper (2) is provided at the top of the machine base (1), a feeding pipe (4) is provided at the top of the right side of the machine base (1), a regulating component (9) capable of controlling the amount of colorant delivered is provided on one side of the top of the feeding pipe (4), a colorant hopper (6) is provided at the top of the regulating component (9), an anti-blocking component (8) is provided on one side inside the colorant hopper (6) to prevent the colorant from being blocked when being delivered downward, and a conveying screw (10) is provided laterally inside the feeding pipe (4).
2. A masterbatch machine with high anti-blocking performance according to claim 1, characterized in that: The regulating assembly (9) includes a support frame (91) fixedly connected to one side of the top end of the feeding tube (4), a material distribution plate (92) is rotatably connected to the inside of the support frame (91), and the inside of the material distribution plate (92) is provided with evenly distributed material guide holes (94), a feeding port (93) connected to the inside of the color hopper (6) is provided on one side of the top end of the support frame (91), and a material discharge port (95) connected to the inside of the support frame (91) is provided on one side of the top end of the feeding tube (4).
3. A masterbatch machine with high anti-blocking performance according to claim 2, characterized in that: One side of the support frame (91) is fixedly connected to a fixing frame (96), one side of the inner top wall of the fixing frame (96) is fixedly connected to a stepping motor (97), the bottom end of the output shaft of the stepping motor (97) is fixedly connected to a driving gear (98), the outer side of the dividing plate (92) is fixedly connected to a gear ring (99), and one side of the driving gear (98) passes through the support frame (91) and is meshed with one side of the gear ring (99).
4. A masterbatch machine with high anti-blocking performance according to claim 2, characterized in that: The anti-blocking assembly (8) comprises a driving rod (81) fixedly connected to the middle of the top end of the material distribution plate (92), and a spiral guide plate (82) is fixedly connected to the outer side of the driving rod (81).
5. A masterbatch machine with high anti-blocking performance according to claim 4, characterized in that: A fixing plate (83) is fixedly connected to one side of the inner wall of the color hopper (6), a fixing ring (84) is fixedly connected to the bottom end of the fixing plate (83), a support bearing (85) is fixedly connected to the inside of the fixing ring (84), and the top of the driving rod (81) is fixedly connected to the inside of the support bearing (85).
6. A masterbatch machine with high anti-blocking performance according to claim 1, characterized in that: One side of the feeding pipe (4) is fixedly connected to a motor frame (5), one side of the inner wall of the motor frame (5) is fixedly connected to a driving motor (7), and one side of the output shaft of the driving motor (7) passes through the feeding pipe (4) and is fixedly connected to one end of the conveying screw (10).
7. A masterbatch machine with high anti-blocking performance according to claim 1, characterized in that: The bottom of the inner cavity of the machine base (1) is rotatably connected to a stirring frame (11).
8. The masterbatch machine with high anti-blocking performance according to claim 1, characterized in that: The bottom end of the machine base (1) is fixedly connected to a support base (3).
Citation Information
Patent Citations
Color master machine
CN219153400U