Cooling device for plastic gearbox production
Through the combination of a support platform, a cooling box, an electric winder, a collection box and a condensation extractor, the circulation of gas and water is used to quickly cool the plastic gears and clean water droplets, solving the problem of poor cooling effect of plastic gears, achieving uniform cooling and avoiding thermal stress and water spots.
Patent Information
- Application Number
- CN202422687273.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-05
AI Technical Summary
In the prior art, the cooling effect of plastic gears is poor, which leads to dimensional changes in plastic parts, internal stress generation, and surface water spots.
A combination of a support platform, a cooling box, an electric winder, a collection box, a blower, and a condensation extractor is used to quickly cool the plastic gears and clean water droplets by utilizing the circulating flow of gas and water, thereby avoiding thermal expansion and contraction and the formation of water spots.
Uniform cooling is achieved, thermal stress and water spot problems on plastic gears are avoided, and cooling efficiency and product aesthetics are improved.
Smart Images

Figure CN223302043U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of plastic production cooling, in particular to a plastic gear box production cooling device. Background Art
[0002] Gears are mechanical parts with teeth that mesh with each other, and plastic gears are a type of gear. They are used in various industries such as micromotors, electronic products, auto parts, home appliances, office supplies, toys, and handicrafts. Different gear combinations are used in products such as car rearview mirrors, printers, fax machines, toy movements, instruments and meters, medical equipment, vacuum cleaners, and automatic coffee machines.
[0003] A patent with announcement number CN 220784582 U discloses a cooling device for processing plastic gears, including a cooling box body, an outer wall of one side of the cooling box body is provided with a feed port, a supporting mechanism is fixedly provided inside the cooling box body, the top of the supporting mechanism is fixedly connected to a water tank, an outer wall of one side of the water tank is fixedly connected to a water outlet pipe, and one end of the water outlet pipe extends into the interior of the cooling box body, and a sprinkler nozzle is fixedly installed at one end of the water outlet pipe, which can easily remove the cooled plastic gear from the cooling water tank. However, water droplets still remain on the surface of the plastic gear that has just been cooled. When the residual heat inside the plastic gear gradually dries up the plastic gear, the evaporated water droplets will leave water spots on the surface of the plastic gear.
[0004] At present, in the existing technology, plastic parts are cooled by passing through water during the cooling process, and the low-temperature water is used to cool the plastic parts. However, the cooling effect is generally poor, and a long cooling pool needs to be laid for cooling. This not only has a low cooling effect, but also the plastic parts that have just been demolded have residual injection heat inside and outside. The plastic parts will expand and contract during the cooling process of the cooling water, which may cause the size of the plastic parts to change. The uneven cooling rate may cause stress inside the plastic parts. These internal stresses may cause the plastic parts to deform or crack during subsequent use. After the low-temperature water is used for cooling, water will remain on the surface of the plastic parts. As the residual heat of the plastic parts continues to dry and evaporate, the plastic parts after the water evaporates will leave water spots or mineral deposits on the surface of the plastic parts, affecting the appearance of the product.
[0005] Therefore, in order to solve the above problems, a plastic gearbox production cooling device is proposed. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art and solve the above-mentioned problems, a plastic gearbox production cooling device is proposed.
[0007] The technical solution adopted by the present invention to solve its technical problems is: the utility model describes a plastic gearbox production cooling device, comprising a support pad and a cooling box fixedly mounted on the outer surface of the top of the support pad, an electric winder detachably mounted on the outer surface of the top of the cooling box, and a collection box slidably sleeved on the inner wall of the cooling box. A support foot is fixedly mounted on the top surface of the support pad and located on one side edge of the cooling box, a blower is fixedly mounted on the top surface of the support foot, and an air pipe and a return air pipe are symmetrically fixedly mounted on both side surfaces of the cooling box, the other end of the air pipe is connected to the air outlet of the blower output end, and the other end of the return air pipe is fixedly mounted with a condensation extractor arranged on one side edge of the top of the support pad.
[0008] Preferably, a return water pipe is fixedly connected to the bottom surface of the support platform and located at the bottom edge of the cooling box, and one end of the return water pipe is fixedly connected to the receiving end of the condensation extractor.
[0009] Preferably, the other end of the return water pipe passes through the cooling box and extends to the inner wall surface, and the output end of the cooling box is fixedly connected to a push water pipe extending to the inner wall surface of the cooling box.
[0010] Preferably, a closing cover is movably sleeved on the top surface of the aggregate box, and snap-fitting gasket grooves movably sleeved on the outer surface of the closing cover are provided at the four inner corners of the aggregate box.
[0011] Preferably, limiting grooves are provided on both side surfaces of the aggregate box, permeable grid plates are provided on the other two side surfaces of the aggregate box, and a padding plate is fixedly connected to the inner wall surface of the bottom of the aggregate box.
[0012] Preferably, a support pad is fixedly connected to the top edge position of the cooling box and located on the outer surface, a limit rod is movably sleeved on the top end of the support pad, and a pull rope movably sleeved on the outer surface of the limit rod is fixedly connected to the output end of the electric winder, and one end of the pull rope is fixedly connected to the top edge position of the aggregate box.
[0013] Preferably, a support pad is fixedly connected to the inner wall surface of the cooling box, and the bottom surface of the aggregate box is movably overlapped on the top surface of the support pad.
[0014] Preferably, a water collecting trough is provided on the inner wall surface of the bottom of the cooling box and at the bottom edge position of the aggregate box, a limiting strip is fixedly connected to the inner wall surface of the cooling box, and the outer surface of the limiting strip is movably sleeved on the outer surface of the limiting groove.
[0015] Beneficial effects of the utility model:
[0016] The utility model provides a plastic gear box production cooling device, in which both side surfaces of the rising aggregate box are aligned with one end of the air pipe and the return air pipe, and at this time, the inside of the air pipe is quickly blown by a blower, and the infused air is accumulated inside the aggregate box, and the gas accumulated inside the aggregate box enters the inside of the condensation extractor through the return air pipe. By utilizing the sealing of the aggregate box surface, the gas can only enter the inside of the condensation extractor from the inside of the return air pipe, and the high-speed flowing gas impacts the plastic gears inside the aggregate box, and in the process of impact, the water source remaining on the surface of the plastic gear is cleaned away, so that the water source is cleaned away by the push of the gas, thereby reducing the residence time of water droplets on the surface of the plastic gear, and avoiding the effect of water spots on the surface of the plastic gear caused by drying up of the water source;
[0017] The utility model provides a plastic gear box production cooling device, which cooperates with an electric winder to lower a collection box for collecting plastic gears into the deep inside of the cooling box, utilizes a low-temperature water source inside the cooling box to contact the plastic gears inside the collection box, and utilizes the low-temperature water source to quickly cool down the plastic gears inside the collection box. At this time, a condensation extractor is cooperated to infuse water source into the inside of a push water pipe, and utilizes the impact of the water source to stir the low-temperature water source inside the cooling box. Excess water source will be absorbed into the inside of the cooling box through a return water pipe and into the inside of the condensation extractor. The circulating flow of the water source will change the surface of the plastic gear to always maintain it in a low-temperature state, and the temperature will not increase after the water source absorbs heat, thereby reducing the cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the cross-sectional three-dimensional structure of the cooling box in the present invention;
[0021] Figure 3 This is a schematic diagram of the movable cross-sectional three-dimensional structure of the cooling box in the present invention;
[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the electric wire winder in the utility model;
[0023] Figure 5 This is a schematic diagram of the expanded cross-sectional three-dimensional structure of the aggregate box in the present utility model;
[0024] Figure 6It is a schematic diagram of the cross-sectional three-dimensional structure of the local equipment of the cooling box in the utility model.
[0025] Legend: 11. Support pad; 111. Return water pipe; 112. Condensate extractor; 113. Push water pipe; 114. Return air pipe; 115. Support foot; 116. Blower; 117. Air pipe; 12. Cooling box; 121. Limiting strip; 122. Support pad; 123. Water collecting trough; 13. Electric winder; 131. Support pad; 132. Limiting rod; 133. Pull rope; 14. Collecting box; 141. Closing cover; 142. Permeable grid plate; 143. Snap-in pad groove; 144. Raise plate; 145. Limiting groove. DETAILED DESCRIPTION
[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] Specific examples are given below.
[0028] See also Figure 1 - Figure 6 The utility model provides a plastic gearbox production cooling device, comprising a support pad 11 and a cooling box 12 fixedly mounted on the outer surface of the top of the support pad 11, an electric winder 13 detachably mounted on the outer surface of the top of the cooling box 12, a collecting box 14 slidably sleeved on the inner wall of the cooling box 12, a supporting foot 115 fixedly mounted on the top surface of the support pad 11 and located on one side edge of the cooling box 12, a blower 116 fixedly mounted on the top surface of the supporting foot 115, an air pipe 117 and an air return pipe 114 symmetrically fixedly mounted on both side surfaces of the cooling box 12, the other end of the air pipe 117 is connected to the air outlet of the output end of the blower 116, and the other end of the return pipe 114 is fixedly mounted with a condensation extractor 112 arranged on one side edge of the top of the support pad 11;
[0029] During operation, the injection-molded plastic gear is placed into the collecting box 14, and the collecting box 14 is lowered to the deep inside of the cooling box 12 with the help of the electric winder 13. At this time, the surface of the plastic gear is briefly immersed in the low-temperature water source inside the cooling box 12 to initially cool the plastic gear. The collecting box 14 is then raised by the electric winder 13 to quickly separate the plastic gear inside the collecting box 14 from the cooling water, thereby reducing the excessive contact between the low-temperature cooling water and the plastic gear, which in turn causes the plastic gear material to expand and contract during the cooling process. The short low-temperature contact can greatly avoid the cracking of the plastic surface caused by the concentration of thermal stress caused by rapid temperature changes.
[0030] The two side surfaces of the rising aggregate box 14 will be aligned with one end of the air pipe 117 and the return air pipe 114. At this time, the air inside the air pipe 117 will be blown quickly by the blower 116. The infused air will accumulate inside the aggregate box 14. The gas accumulated inside the aggregate box 14 will enter the interior of the condensation extractor 112 through the return air pipe 114. The closed surface of the aggregate box 14 allows the gas to enter the interior of the condensation extractor 112 only from the inside of the return air pipe 114. The high-speed flowing gas will impact the plastic gears inside the aggregate box 14, impacting the plastic gears inside the aggregate box 14. In the process of gasification, the residual water source on the surface of the plastic gear is cleaned up, so that the water source is pushed away by the gas, reducing the residence time of water droplets on the surface of the plastic gear, and avoiding the effect of water spots on the surface of the plastic gear due to drying up of the water source; and in the process of vaporization, the water source will absorb heat from the outside world in order to overcome the mutual attraction between molecules, and the vaporized water source is used to perform secondary absorption and heat dissipation treatment on the residual heat source on the surface of the plastic gear. Since the air source cooling is relatively uniform and soft, no rapid cooling will occur, and it will not cause cracks on the surface of the plastic gear.
[0031] Further, such as Figures 1 to 6As shown, a return water pipe 111 is fixedly connected to the bottom surface of the support pad 11 and located at the bottom edge of the cooling box 12, one end of the return water pipe 111 is fixedly connected to the receiving end of the condensation extractor 112, and the other end of the return water pipe 111 passes through the cooling box 12 and extends to the inner wall surface, and a push water pipe 113 extending to the inner wall surface of the cooling box 12 is fixedly connected to the output end of the cooling box 12, and the top surface of the collection box 14 is movably connected with a closing cover plate 141, and the four inner corners of the collection box 14 are provided with a snap-fitting gasket groove 143 that is movably connected to the outer surface of the closing cover plate 141, and limiting grooves 145 are provided on both side surfaces of the collection box 14, and a permeable grid plate 142 is provided on the other two side surfaces of the collection box 14, and a pad plate 14 is fixedly connected to the bottom inner wall surface of the collection box 14 4. A support pad 131 is fixedly connected to the top edge position of the cooling box 12 and located on the outer surface. A limiting rod 132 is movably sleeved on the top of the support pad 131. A pull rope 133 that is movably sleeved on the outer surface of the limiting rod 132 is fixedly connected to the output end of the electric winder 13. One end of the pull rope 133 is fixedly connected to the top edge position of the collection box 14. A support pad 122 is fixedly connected to the inner wall surface of the cooling box 12, and the bottom surface of the collection box 14 is movably overlapped on the top surface of the support pad 122. A water collecting trough 123 is provided on the bottom inner wall surface of the cooling box 12 and located at the bottom edge position of the collection box 14. A limiting strip 121 is fixedly connected to the inner wall surface of the cooling box 12, and the outer surface of the limiting strip 121 is movably sleeved on the outer surface of the limiting groove 145.
[0032] During operation, the electric winder 13 is used to lower the collection box 14 for collecting plastic gears into the deep inside of the cooling box 12, and the low-temperature water source inside the cooling box 12 is used to contact the plastic gears inside the collection box 14, and the low-temperature water source is used to quickly cool down the plastic gears inside the collection box 14. At this time, the condensation extractor 112 is used to infuse water into the inside of the push water pipe 113, and the impact of the water source is used to stir the low-temperature water source inside the cooling box 12. The excess water source will be absorbed into the inside of the condensation extractor 112 through the return water pipe 111. The circulating flow of the water source will change the surface of the plastic gear to always remain in a low temperature state, and the temperature will not increase after the water source absorbs heat, thereby reducing the cooling effect. The continuously flowing water source will drive the movement of warm water. At the same time, the water source that moves too much will dissipate the heat source through the return water pipe 111, thereby achieving continuous cooling and fluidity cooling.
[0033] Working principle: Put the injection-molded plastic gear into the collecting box 14, and lower the collecting box 14 to the deep inside of the cooling box 12 with the help of the electric winder 13. At this time, cooperate with the low-temperature water source inside the cooling box 12 to briefly immerse the surface of the plastic gear and preliminarily cool the plastic gear. Then, the electric winder 13 will raise the collecting box 14 to quickly separate the plastic gear inside the collecting box 14 from the cooling water, thereby reducing the excessive contact between the low-temperature cooling water and the plastic gear, which will cause the plastic gear material to expand and contract during the cooling process. The short low-temperature contact can greatly avoid the cracking of the plastic surface caused by the concentration of thermal stress caused by rapid temperature changes.
[0034] The surfaces on both sides of the rising aggregate box 14 will be aligned with the air pipe 117 and one end of the return air pipe 114. At this time, the inside of the air pipe 117 will be blown quickly by the blower 116, and the infused air will accumulate inside the aggregate box 14. The gas accumulated inside the aggregate box 14 will enter the inside of the condensation extractor 112 through the return air pipe 114. The closed surface of the aggregate box 14 allows the gas to enter the inside of the condensation extractor 112 only from the inside of the return air pipe 114, and the high-speed flowing gas will impact the plastic gears inside the aggregate box 14. In the process of impact, the water source remaining on the surface of the plastic gears will be cleaned away, so that the water source will be cleaned away under the push of the gas, reducing the residence time of water droplets on the surface of the plastic gears, and avoiding the effect of water spots on the surface of the plastic gears due to drying up of the water source;
[0035] In conjunction with the electric winder 13, the collection box 14 for collecting plastic gears is lowered deep inside the cooling box 12, and the low-temperature water source inside the cooling box 12 is used to contact the plastic gears inside the collection box 14, and the low-temperature water source is used to quickly cool down the plastic gears inside the collection box 14. At this time, the condensation extractor 112 is used to infuse water into the inside of the push water pipe 113, and the impact of the water source is used to stir the low-temperature water source inside the cooling box 12. The excess water source will be absorbed into the inside of the condensation extractor 112 through the return water pipe 111. The circulating flow of the water source will change the surface of the plastic gear to always remain in a low temperature state, and the temperature will not increase after the water source absorbs heat, thereby reducing the cooling effect.
[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A plastic gearbox production cooling device, comprising a support pad (11) and a cooling box (12) fixedly mounted on the top outer surface of the support pad (11), an electric winder (13) detachably mounted on the top outer surface of the cooling box (12), and a collection box (14) slidably sleeved on the inner wall surface of the cooling box (12), characterized in that: A support leg (115) is fixedly mounted on the top surface of the support platform (11) and located at an edge position on one side of the cooling box (12); a blower (116) is fixedly mounted on the top surface of the support leg (115); an air pipe (117) and an air return pipe (114) are symmetrically fixedly mounted on both side surfaces of the cooling box (12); the other end of the air pipe (117) is connected to the air outlet of the output end of the blower (116); and the other end of the air return pipe (114) is fixedly mounted with a condensation extractor (112) arranged at an edge position on the top side of the support platform (11).
2. A plastic gearbox production cooling device according to claim 1, characterized in that: A return water pipe (111) is fixedly connected to the bottom surface of the support platform (11) and located at the bottom edge of the cooling box (12), and one end of the return water pipe (111) is fixedly connected to the receiving end of the condensation extractor (112).
3. A plastic gearbox production cooling device according to claim 2, characterized in that: The other end of the return water pipe (111) passes through the cooling box (12) and extends to the inner wall surface, and the output end of the cooling box (12) is fixedly connected to a push water pipe (113) extending to the inner wall surface of the cooling box (12).
4. The plastic gearbox production cooling device according to claim 1, characterized in that: The top surface of the material collecting box (14) is movably sleeved with a closing cover (141), and the four inner corners of the material collecting box (14) are provided with snap-fitting gasket grooves (143) movably sleeved on the outer surface of the closing cover (141).
5. The plastic gearbox production cooling device according to claim 1, characterized in that: Limiting grooves (145) are provided on both side surfaces of the material collection box (14), water-permeable grid plates (142) are provided on the other two side surfaces of the material collection box (14), and a raising plate (144) is fixedly connected to the inner side wall surface of the bottom of the material collection box (14).
6. The plastic gearbox production cooling device according to claim 1, characterized in that: A support pad (131) is fixedly connected to the top edge of the cooling box (12) and located on the outer surface, and a limit rod (132) is movably sleeved on the top of the support pad (131). A pull rope (133) movably sleeved on the outer surface of the limit rod (132) is fixedly connected to the output end of the electric winder (13), and one end of the pull rope (133) is fixedly connected to the top edge of the collecting box (14).
7. The plastic gearbox production cooling device according to claim 1, characterized in that: A support pad (122) is fixedly connected to the inner wall surface of the cooling box (12), and the bottom surface of the aggregate box (14) is movably overlapped on the top surface of the support pad (122).
8. The plastic gearbox production cooling device according to claim 7, characterized in that: A water collecting trough (123) is provided on the inner wall surface of the bottom of the cooling box (12) and at the bottom edge position of the collecting box (14); a limiting strip (121) is fixedly connected to the inner wall surface of the cooling box (12), and the outer surface of the limiting strip (121) is movably sleeved on the outer surface of the limiting groove (145).
Citation Information
Patent Citations
Cooling device for plastic gear machining
CN220784582U