Heating mechanism for pipe fitting installation
By designing the heating mechanism and clamping mechanism, the problem of uneven heating of PE pipe fittings is solved, uniform heating and precise bending of the pipe fittings are achieved, and installation efficiency is improved.
Patent Information
- Application Number
- CN202422769215.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The existing PE fittings are heated unevenly during installation, resulting in difficulty in bending.
A heating mechanism for pipe fitting installation is designed, including a heating pipe, a reciprocating rotation mechanism, a temperature sensor and a clamping mechanism. The heating uniformity is achieved through reciprocating rotation and temperature control, and the measuring ruler and limiting rod are used to ensure the accurate heating position.
It realizes uniform heating and precise bending of PE pipe fittings, improving installation efficiency.
Smart Images

Figure CN223302199U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of heating equipment, in particular to a heating mechanism for pipe installation. Background Art
[0002] Pipes are carriers for the passage of liquids or gases. Common ones in daily life and production include water pipes, water and gas pipes, oil pipelines, etc. In the field of building decoration, PE pipe fittings are generally used in the process of laying water pipes. PE pipe fittings have the advantages of being easy to clean and not easy to corrode. During the installation process, PE pipe fittings need to be bent according to the installation requirements. During the bending process, PE pipe fittings need to be heated. The existing heating method is often manual heating, which has poor heating accuracy, uneven heating, and pipe fittings are not easy to bend. Therefore, it is particularly necessary to develop a heating mechanism for installation that heats evenly and facilitates the bending of pipe fittings. Summary of the Invention
[0003] The purpose of the utility model is to provide a heating mechanism for pipe installation, which has the advantages of uniform heating and convenient bending of the pipe.
[0004] The technical solutions adopted are as follows:
[0005] A heating mechanism for pipe installation includes a base, a support is provided on the base, a heating tube is horizontally rotated on the support, the base is provided with a reciprocating rotation mechanism connected to the heating tube, a heating mechanism is provided on the inner middle part of the heating tube, a power supply is provided on the base, the power supply is provided with a spiral wire connected to the heating mechanism, and pipe clamping mechanisms are provided on the bases at both ends of the heating tube.
[0006] Preferably, the pipe clamping mechanism includes a column, a three-jaw chuck is provided at the upper end of the column, and the three-jaw chuck extends coaxially with the heating pipe.
[0007] Preferably, the heating mechanism is a ceramic heater.
[0008] Preferably, a temperature sensor is provided inside the heating tube.
[0009] Preferably, the reciprocating rotation mechanism includes a variable frequency motor, which is arranged on the base and is connected to a gear. The heating tube is coaxially fixed with an outer gear ring, which is engaged with the gear.
[0010] Preferably, the outer side of the heating tube is wrapped with a thermal insulation layer.
[0011] Preferably, a measuring ruler is slidably provided on the upper end surface of the base, the measuring ruler is parallel to the heating tube, and a limit rod is rotatably provided on the end of the measuring ruler, and the limit rod is perpendicular to the measuring ruler.
[0012] Compared with the existing technology, the beneficial effects are:
[0013] 1. The utility model inserts the pipe fitting to be bent into two pipe clamping mechanisms and passes it through the heating pipe, starts the heating mechanism and the reciprocating rotation mechanism, and uses the reciprocating rotation mechanism to drive the heating pipe to reciprocate, thereby heating the pipe fitting in the heating pipe, making it easier to bend the pipe fitting. The pipe fitting and the heating pipe extend coaxially, which has the advantage of uniform heating.
[0014] 2. The utility model uses a sliding measuring ruler to measure the position of the pipe fitting, thereby accurately determining the heating position, which has the advantage of accurate heating position of the pipe fitting. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional structural diagram of a heating mechanism for pipe installation in the utility model.
[0016] Figure 2 This is a front view structural diagram of a heating mechanism for pipe installation in the utility model.
[0017] Figure 3 This is a top view of a heating mechanism for pipe installation in the utility model.
[0018] In the figure: 1. Base; 2. Support; 3. Heating tube; 4. Frequency conversion motor; 5. Gear; 6. Outer ring gear; 7. Heating mechanism; 8. Temperature sensor; 9. Power supply; 10. Spiral wire; 11. Column; 12. Three-jaw chuck; 13. Measuring ruler; 14. Limit rod. DETAILED DESCRIPTION
[0019] The present invention will be further described below with reference to specific embodiments. Figures 1 to 3 As shown:
[0020] Example 1: A heating mechanism 7 for pipe installation includes a base 1, a support 2 is provided on the base 1, a heating tube 3 is horizontally rotated on the support 2, the base 1 is provided with a reciprocating rotation mechanism connected to the heating tube 3, the reciprocating rotation mechanism drives the heating tube 3 to rotate back and forth 45 degrees on the support 2, a heating mechanism 7 is provided on the inner middle part of the heating tube 3, and the heating mechanism 7 is arranged on the inner wall of the heating tube 3.
[0021] A power supply 9 is provided on the base 1. The power supply 9 is provided with a spiral wire 10 connected to the heating mechanism 7. The power supply 9 supplies power to the heating mechanism 7 through the spiral wire 10. A pipe clamping mechanism is provided on the base 1 at both ends of the heating tube 3. The pipe clamping mechanism clamps the pipe fittings inserted into the heating tube 3. When the pipe fittings need to be bent, the pipe fittings are inserted into the heating tube 3 and clamped by the pipe clamping mechanism. The heating mechanism 7 and the reciprocating rotation mechanism are started, and the reciprocating rotation mechanism is used to drive the heating tube 3 to rotate reciprocatingly, so that the pipe fittings in the heating tube 3 are evenly heated, and the pipe fittings extend coaxially with the heating tube 3 and are heated evenly.
[0022] Example 2: A heating mechanism 7 for pipe installation includes a base 1, a support 2 is provided on the base 1, a heating tube 3 is horizontally rotated on the support 2, the base 1 is provided with a reciprocating rotating mechanism connected to the heating tube 3, the reciprocating rotating mechanism includes a variable frequency motor 4, the variable frequency motor 4 is provided on the base 1, the variable frequency motor 4 is connected to a gear 5, an outer ring gear 6 is coaxially fixed to the heating tube 3, the outer ring gear 6 is engaged with the gear 5, and the rotation direction of the gear 5 is changed by controlling the forward and reverse rotation of the variable frequency motor 4.
[0023] The reciprocating rotation mechanism drives the heating tube 3 to rotate back and forth 45 degrees on the support 2. A heating mechanism 7 is provided in the middle of the inner side of the heating tube 3. The heating mechanism 7 is a ceramic heater. The heating mechanism 7 is provided on the inner wall of the heating tube 3. A temperature sensor 8 is provided inside the heating tube 3. The temperature sensor 8 monitors the internal temperature of the heating tube 3. The outer side of the heating tube 3 is wrapped with an insulation layer, which reduces temperature loss.
[0024] A power supply 9 is provided on the base 1. The power supply 9 is provided with a spiral wire 10 connected to the heating mechanism 7. The power supply 9 supplies power to the heating mechanism 7 through the spiral wire 10. A pipe clamping mechanism is provided on the base 1 at both ends of the heating tube 3. The pipe clamping mechanism includes a column 11. A three-jaw chuck 12 is provided on the upper end of the column 11. The three-jaw chuck 12 extends coaxially with the heating tube 3. The pipe clamping mechanism clamps the pipe fitting inserted into the heating tube 3. A measuring ruler 13 is slidingly provided on the upper end surface of the base 1. The measuring ruler 13 is parallel to the heating tube 3. A limit rod 14 is rotatably provided at the end of the measuring ruler 13. The limit rod 14 is perpendicular to the measuring ruler 13. The sliding measuring ruler 13 measures the position of the pipe fitting, thereby accurately determining the heating position. The limit rod 14 is used to support the end of the pipe fitting.
[0025] The specific working process is as follows: when the pipe needs to be bent, the pipe is inserted into the heating tube 3 and the pipe clamping mechanism is used to clamp the pipe. Before fixing the pipe, according to the position of the pipe to be heated, the measuring ruler 13 is pulled out and the limit rod 14 is used to press the end of the pipe to determine the clamping position of the pipe. Then the heating mechanism 7 and the reciprocating rotation mechanism are started, and the reciprocating rotation mechanism is used to drive the heating tube 3 to rotate back and forth, so that the pipe in the heating tube 3 is evenly heated. The pipe and the heating tube 3 extend coaxially and are heated evenly. The heating degree of the pipe is obtained according to the reading of the temperature sensor 8. After the heating is completed, the pipe clamping mechanism is released and the pipe is pulled out.
[0026] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. A heating mechanism (7) for pipe installation, characterized in that: The invention comprises a base (1), a support (2) is provided on the base (1), a heating tube (3) is provided on the support (2) for horizontal rotation, the base (1) is provided with a reciprocating rotation mechanism connected to the heating tube (3), a heating mechanism (7) is provided in the middle of the inner side of the heating tube (3), a power source (9) is provided on the base (1), the power source (9) is provided with a spiral wire (10) connected to the heating mechanism (7), and a pipe clamping mechanism is provided on the base (1) at both ends of the heating tube (3).
2. A heating mechanism (7) for pipe installation according to claim 1, characterized in that: The pipe clamping mechanism comprises a column (11), the upper end of which is provided with a three-jaw chuck (12), which extends coaxially with the heating pipe (3).
3. A heating mechanism (7) for pipe installation according to claim 1, characterized in that: The heating mechanism (7) is a ceramic heater.
4. A heating mechanism (7) for pipe installation according to claim 1, characterized in that: A temperature sensor (8) is provided inside the heating tube (3).
5. A heating mechanism (7) for pipe installation according to claim 1, characterized in that: The reciprocating rotation mechanism includes a variable frequency motor (4), which is arranged on the base (1). The variable frequency motor (4) is connected to a gear (5). The heating tube (3) is coaxially fixed with an outer gear ring (6), and the outer gear ring (6) is engaged with the gear (5).
6. A heating mechanism (7) for pipe installation according to claim 1, characterized in that: The outer side of the heating tube (3) is wrapped with a heat-insulating layer.
7. A heating mechanism (7) for pipe installation according to claim 1, characterized in that: A measuring ruler (13) is slidably provided on the upper end surface of the base (1), the measuring ruler (13) is parallel to the heating tube (3), and a limiting rod (14) is rotatably provided at the end of the measuring ruler (13), the limiting rod (14) being perpendicular to the measuring ruler (13).