Rapid feeding and discharging embossing mechanism for embossing machine
By designing components such as linear modules, movable tracks and electromagnetic material absorbers on the embosser, the automatic synchronous loading and unloading of the embosser is realized, solving the problems of low manual operation efficiency and safety hazards in the existing technology, and improving applicability and working efficiency.
Patent Information
- Application Number
- CN202423013758.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-07
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-12-07
AI Technical Summary
The loading and unloading of existing embossers rely on manual labor, which is inefficient and has safety risks.
An embossing mechanism for fast loading and unloading of embossing machines is designed, using linear modules, movable tracks, hydraulic rods and electromagnetic material absorbers to realize automatic synchronous loading and unloading operations to meet the embossing needs of different sizes of plates.
It realizes automated loading and unloading operations, improves work efficiency, avoids safety hazards of manual operation, adapts to the embossing needs of plates of different sizes, and expands the scope of application.
Smart Images

Figure CN223302447U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of embossing machines, in particular to an embossing mechanism for quickly loading and unloading materials for embossing machines. Background Art
[0002] An embossing machine refers to a device that uses the mutual fit of a punch and a die to press a specific raised shape on the surface of a plate. Depending on the material used, the type and working method of the embossing machine are different. When embossing the surface of a steel plate, a hydraulic drive is often used.
[0003] The loading and unloading operations of existing embossing machines are often performed manually, which has low work efficiency and certain safety hazards. Utility Model Content
[0004] The utility model aims to provide an embossing mechanism with fast loading and unloading for an embossing machine, which can adapt to the embossing operation of plates of different sizes, and can automatically complete the synchronous loading and unloading operation with high working efficiency.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] An embossing mechanism for fast loading and unloading of an embossing machine comprises a lower embossing table, a linear module is respectively provided on the symmetrical two sides of the lower embossing table, a movable track is slidably installed in the slide groove of the linear module, two groups of movable seats are slidably installed in the slide groove of the movable track, and each group of the movable seats includes two, a hydraulic rod is fixedly installed on the upper surface of the movable seat, the telescopic end of the hydraulic rod is fixedly connected to the mounting seat, a cylinder is fixedly installed on the inner side wall of the mounting seat, and an electromagnetic material sucker is fixedly installed on the telescopic end of the cylinder.
[0007] By adopting the above technical solution, it is possible to adapt to the embossing operation of plates of different sizes, and at the same time the loading and unloading operations can be carried out simultaneously, thereby achieving high processing efficiency.
[0008] Furthermore, a material guide rack is respectively provided on two symmetrical sides of the lower embossing table, and a plurality of conveying rollers are rotatably installed on the inner side of the material guide rack.
[0009] By adopting the above technical solution, the conveying operation of raw material plates and finished product plates is facilitated.
[0010] Furthermore, a support base is provided on the outside of the lower embossing table, two mounting holes are provided on the upper surface of the support base, and a hydraulic cylinder is fixedly installed inside the mounting holes.
[0011] By adopting the above technical solution, the embossing operation of the plate can be achieved by utilizing the extension and contraction of the hydraulic cylinder.
[0012] Furthermore, an upper embossing platform is fixedly mounted on the telescopic end of the hydraulic cylinder, and the upper embossing platform is located directly above the lower embossing platform.
[0013] By adopting the above technical solution, the embossing operation of the plate can be effectively completed.
[0014] Furthermore, a threaded hole is provided on the side surface of the movable seat, and a locking screw is threadedly connected to the inner surface of the threaded hole.
[0015] By adopting the above technical solution, the movable seat can be effectively limited and fixed.
[0016] Furthermore, a sleeve seat is fixedly connected to the symmetrical side surfaces of the mounting seat, and a fixing frame is fixed to the outside of the electromagnetic material sucker. Two sliding rods are fixedly connected to the side surface of the fixing frame, and the sliding rods pass through the sliding holes of the sleeve seat.
[0017] By adopting the above technical solution, the structural stability of the electromagnetic material sucker can be effectively improved.
[0018] In summary, the beneficial technical effects of the present invention are:
[0019] The hydraulic rod is extended after the embossing is completed, and the hydraulic rod drives the mounting seat and the cylinder to rise, and then the cylinder is extended, so that the electromagnetic suction device moves axially, so that the two sets of electromagnetic suction devices are placed above the embossed plate, and the other two sets of electromagnetic suction devices are placed above the raw material plate on the guide rack, and then the hydraulic rod is retracted so that the suction end of the electromagnetic suction device is attached to the plate, and then the electromagnetic suction device is energized so that the suction end of the electromagnetic suction device generates suction, and then the hydraulic rod is extended so that the embossed plate is separated from the lower die and the raw material plate is separated from the guide rack, and then the linear module is started, and the linear module drives the movable rail to move the position, so that the embossed plate can be placed above the guide rack on one side, and the raw material plate can be placed above the lower die, and then the hydraulic rod is retracted so that the raw material plate and the finished product can be placed on the lower die and the guide rack, and then the electromagnetic suction device is powered off and reset. This can realize the loading and unloading operations synchronously, with high work efficiency, and the entire operation can be carried out automatically, avoiding safety accidents caused by manual loading.
[0020] 2. The utility model can flexibly adjust the position of each movable seat inside the movable track slide, and then turn the locking screw so that the movable seat can be firmly locked on the movable track. The adjustment operation is flexible and convenient, and can adapt to the embossing operation of plates of different sizes. The scope of application has been effectively improved and the practicality is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0022] Figure 2 For this utility model Figure 1 A magnified view of point A;
[0023] Figure 3 It is the main view of the utility model.
[0024] In the figure: 1. Support base; 2. Lower embossing table; 3. Hydraulic cylinder; 4. Material guide frame; 5. Linear module; 6. Movable track; 7. Movable seat; 8. Hydraulic rod; 9. Mounting seat; 10. Cylinder; 11. Electromagnetic material sucker; 12. Locking screw; 13. Sliding rod; 14. Fixed frame; 15. Sleeve seat; 16. Upper embossing table. DETAILED DESCRIPTION
[0025] The method of the utility model is further described in detail below with reference to the accompanying drawings.
[0026] Reference Figure 1 、 Figure 2 、 Figure 3, an embossing mechanism for fast loading and unloading of embossing machines, comprising a lower embossing table 2, a linear module 5 is respectively provided on the symmetrical sides of the lower embossing table 2, a movable track 6 is slidably installed in the slide groove of the linear module 5, two groups of movable seats 7 are slidably installed in the slide groove of the movable track 6, each group of movable seats 7 includes two, a hydraulic rod 8 is fixedly installed on the upper surface of the movable seat 7, the telescopic end of the hydraulic rod 8 is fixedly connected to the mounting seat 9, a cylinder 10 is fixedly installed on the inner side wall of the mounting seat 9, and an electromagnetic material sucker 11 is fixedly installed on the telescopic end of the cylinder 10, A guide rack 4 is provided on each symmetrical side of the embossing table 2, and a plurality of conveying rollers are rotatably installed on the inner side of the guide rack 4. A threaded hole is provided on the side surface of the movable seat 7, and the internal thread of the threaded hole is connected with a locking screw 12. The position of each movable seat 7 inside the slide groove of the movable track 6 can be flexibly adjusted according to the size of the plate to be embossed, and then the locking screw 12 is turned so that the movable seat 7 can be firmly locked on the movable track 6, so as to adapt to the embossing operation of plates of different sizes, the scope of application has been effectively improved, the practicality is high, and the embossing is completed. After that, the hydraulic rod 8 is extended, and the hydraulic rod 8 drives the mounting seat 9 and the cylinder 10 to rise in height, and then the cylinder 10 is extended to make the electromagnetic absorber 11 move in the axial direction, so that two groups of electromagnetic absorbers 11 are placed above the embossed plate, and the other two groups of electromagnetic absorbers 11 are placed above the raw material plate on the guide rack 4, and then the hydraulic rod 8 is retracted to make the suction end of the electromagnetic absorber 11 stick to the plate, and then the electromagnetic absorber 11 is energized to make the suction end of the electromagnetic absorber 11 generate suction, and then the hydraulic rod 8 is extended to make the embossed plate The sheet material is separated from the lower die, and the raw sheet material is separated from the guide rack 4. Then the linear module 5 is started, and the linear module 5 drives the movable track 6 to move the position, so that the embossed sheet material can be placed on the guide rack 4 on one side, and the raw sheet material can be placed on the lower die at the same time. Then the hydraulic rod 8 is retracted so that the raw sheet material and the finished product can be placed on the lower die and the guide rack 4, and then the electromagnetic absorber 11 is powered off and reset. This can realize the loading and unloading operations simultaneously, with high work efficiency, and the entire operation can be carried out automatically, avoiding safety accidents caused by manual loading.
[0027] Reference Figure 3 A support base 1 is provided on the outside of the lower embossing table 2, and two mounting holes are provided on the upper surface of the support base 1, and a hydraulic cylinder 3 is fixedly installed inside the mounting hole. The telescopic end of the hydraulic cylinder 3 is fixedly installed with an upper embossing table 16, and the upper embossing table 16 is located directly above the lower embossing table 2. The mold of a specific pattern can be installed on the upper embossing table 16 and the lower embossing table 2, and then the telescopic hydraulic cylinder 3 is used to drive the upper embossing table 16 to move up and down, thereby effectively realizing the plate embossing operation.
[0028] Reference Figure 2A sleeve seat 15 is fixedly connected to the symmetrical side surfaces of the mounting seat 9, and a fixing frame 14 is fixed to the outside of the electromagnetic absorber 11. Two sliding rods 13 are fixedly connected to the side surface of the fixing frame 14. The sliding rod 13 passes through the sliding hole of the sleeve seat 15. When the cylinder 10 drives the electromagnetic absorber 11 to move the axial position, the sliding rod 13 can be driven to slide inside the sleeve seat 15, thereby improving the position stability of the electromagnetic absorber 11.
[0029] Working principle: first install the mechanism at the designated position, then install the mold of the specific pattern on the upper embossing table 16 and the lower embossing table 2, then place the raw material sheet to be embossed on one of the guide racks 4, and then flexibly adjust the position of each movable seat 7 inside the slide groove of the movable track 6 according to the size of the sheet to be embossed, and then screw the locking screw 12 so that the movable seat 7 can be firmly locked on the movable track 6 to adapt to the embossing operation of sheets of different sizes. At this time, the loading operation can be carried out. When loading, the hydraulic rod 8 is extended, and the hydraulic rod 8 drives the mounting seat 9 and the cylinder 10 to increase the height. Lift, then extend the cylinder 10, so that the electromagnetic absorber 11 is placed above the raw material plate, and then retract the hydraulic rod 8, so that the suction end of the electromagnetic absorber 11 is attached to the raw material plate, and then energize the electromagnetic absorber 11 so that the electromagnetic absorber 11 can absorb the raw material plate, and then extend the hydraulic rod 8 to raise the height of the raw material plate, and then start the linear module 5 so that the raw material plate can be horizontally displaced and placed above the lower die, and then retract the hydraulic rod 8 so that the raw material plate is attached to the lower die, and then de-energize the electromagnetic absorber 11 and reset it, and then extend the hydraulic cylinder 3, the hydraulic cylinder 3 The extension makes the upper embossing table 16 pressed down, and makes the upper die and the lower die match, at this time the plate embossing operation can be effectively completed, after the embossing is completed, the unloading operation is carried out, the hydraulic rod 8 is extended, the hydraulic rod 8 drives the mounting seat 9 and the cylinder 10 to rise in height, and then the cylinder 10 is extended to make the electromagnetic absorber 11 move in the axial direction, so that two groups of electromagnetic absorbers 11 are placed above the embossed plate, and the other two groups of electromagnetic absorbers 11 are placed above the raw material plate on the guide rack 4, and then the hydraulic rod 8 is retracted so that the suction end of the electromagnetic absorber 11 is attached to the plate, and then the electromagnetic absorber 11 is moved. When power is turned on, the suction end of the electromagnetic absorber 11 generates suction, and then the hydraulic rod 8 is extended to separate the embossed sheet from the lower die and the raw sheet from the guide rack 4. Then the linear module 5 is started, and the linear module 5 drives the movable track 6 to move its position, so that the embossed sheet can be placed on the guide rack 4 on one side, and the raw sheet can be placed on the lower die at the same time. Then the hydraulic rod 8 is retracted, so that the raw sheet and the finished product can be placed on the lower die and the guide rack 4. Then the electromagnetic absorber 11 is powered off and reset. This can realize the loading and unloading operations simultaneously, and the work efficiency is high.
[0030] The embodiments of this specific implementation method are all preferred embodiments of the present utility model, and are not intended to limit the scope of protection of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the scope of protection of the present utility model.
Claims
1. An embossing mechanism for a fast loading and unloading machine, comprising a lower embossing table (2), characterized in that: A linear module (5) is provided on each of the symmetrical sides of the lower embossing table (2), a movable track (6) is slidably installed in the slide groove of the linear module (5), two groups of movable seats (7) are slidably installed in the slide groove of the movable track (6), and each group of movable seats (7) includes two, a hydraulic rod (8) is fixedly installed on the upper surface of the movable seat (7), the telescopic end of the hydraulic rod (8) is fixedly connected to the mounting seat (9), a cylinder (10) is fixedly installed on the inner side wall of the mounting seat (9), and an electromagnetic material sucker (11) is fixedly installed at the telescopic end of the cylinder (10).
2. The embossing mechanism for rapid loading and unloading of an embossing machine according to claim 1, characterized in that: A material guide rack (4) is respectively provided on two symmetrical sides of the lower embossing platform (2), and a plurality of conveying rollers are rotatably mounted on the inner side of the material guide rack (4).
3. The embossing mechanism with rapid loading and unloading for an embossing machine according to claim 1, characterized in that: A support seat (1) is provided on the outside of the lower embossing table (2), two mounting holes are provided on the upper surface of the support seat (1), and a hydraulic cylinder (3) is fixedly installed inside the mounting hole.
4. The embossing mechanism with rapid loading and unloading for an embossing machine according to claim 3, characterized in that: An upper embossing platform (16) is fixedly mounted on the telescopic end of the hydraulic cylinder (3), and the upper embossing platform (16) is located directly above the lower embossing platform (2).
5. The embossing mechanism with rapid loading and unloading for an embossing machine according to claim 1, characterized in that: A threaded hole is provided on the side surface of the movable seat (7), and a locking screw (12) is connected to the inner thread of the threaded hole.
6. The embossing mechanism with rapid loading and unloading for an embossing machine according to claim 1, characterized in that: A sleeve seat (15) is fixedly connected to the symmetrical side surfaces of the mounting seat (9), and a fixing frame (14) is fixedly connected to the outside of the electromagnetic material sucker (11). Two sliding rods (13) are fixedly connected to the side surface of the fixing frame (14), and the sliding rods (13) pass through the sliding holes of the sleeve seat (15).