Locking mechanism of commercial vehicle sub-box battery replacing device

By designing a locking mechanism for the commercial vehicle's split-box battery replacement device, the battery box is locked by rotating screws and threaded blocks, solving the problem of the battery box sliding out. The corrugated protective cover is used to prevent dust from affecting it, ensuring the stability and safety of the battery box in the commercial vehicle.

CN223302525UActive Publication Date: 2025-09-05杭州鸿途智慧能源技术有限公司
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Patent Information

Application Number
CN202422965823.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-09-05
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The power battery box of a commercial vehicle is prone to accidentally sliding out during sliding installation, and an effective limiting mechanism is required to prevent accidental movement.

Method used

A locking mechanism for a commercial vehicle battery replacement device is designed. The battery box is locked by rotating the screw to drive the threaded block and locking plate. A corrugated protective cover is also provided to prevent dust accumulation and ensure the normal operation of the locking plate.

Benefits of technology

It effectively avoids accidental movement of the battery box, prevents dust from affecting the drive of the threaded block, and ensures the stability and safety of the battery box during the driving of commercial vehicles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a locking mechanism of a commercial vehicle sub-box battery replacing device, which relates to the technical field of battery replacing devices and comprises a battery replacing frame, a plurality of battery bins are arranged above and below the battery replacing frame, a connecting frame is mounted between the upper and lower battery bins, and a first mounting plate is mounted at the front end of the connecting frame. A second mounting plate is mounted on the battery replacing frame in front of the first mounting plate, a rotating screw is rotationally connected between the first mounting plate and the second mounting plate, a threaded block is in threaded connection with the surface of the rotating screw, a locking plate is mounted at the front end of the threaded block, a limiting frame is mounted on the battery replacing frame in front of the locking plate, and limiting plates are mounted above and below the rear end of the limiting frame respectively. Adjusting grooves are distributed in the surface of the rotating screw rod. The locking plate on the threaded block is driven to move by rotating the rotating screw rod, and the locking plate is changed into a vertical state from a horizontal state in the moving process, so that the power battery box in the battery bin can be locked, and the power battery box is prevented from moving accidentally.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery replacement devices, in particular to a locking mechanism for a commercial vehicle split-box battery replacement device. Background Art

[0002] Commercial vehicles are designed and technically designed to transport people and goods. Industry media report that commercial vehicles utilize battery swapping. This method involves replacing individual power batteries. The vehicle is equipped with multiple, separate power battery packs, typically designed to meet standard specifications, enabling interchangeability.

[0003] At present, the power battery box is installed at the bottom of the commercial vehicle frame through a mounting frame. In order to save effort when replacing the power battery box, it is usually installed in a sliding manner. Although this method is convenient for moving the battery box, the battery box is very easy to slide out accidentally, and the power battery box needs to be limited. Based on this, a locking mechanism for a commercial vehicle split-box battery replacement device is proposed. Utility Model Content

[0004] The purpose of the present utility model is to provide a locking mechanism for a commercial vehicle split-box battery replacement device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a locking mechanism of a commercial vehicle split-box battery-changing device, comprising a battery-changing frame, wherein a plurality of battery compartments are provided on the upper and lower parts of the battery-changing frame, a connecting frame is installed between the two battery compartments on the upper and lower parts, a mounting plate 1 is installed at the front end of the connecting frame, a mounting plate 2 is installed on the battery-changing frame in front of the mounting plate 1, a rotating screw is rotatably connected between the mounting plate 1 and the mounting plate 2, a threaded block is threadedly connected on the surface of the rotating screw, a locking plate is installed at the front end of the threaded block, a limiting frame is installed on the battery-changing frame in front of the locking plate, limiting plates are respectively installed above and below the rear end of the limiting frame, and an adjustment groove is arranged on the surface of the rotating screw.

[0006] Preferably, the limit frame is sleeved on the front end of the battery exchange frame, the limit frame is rectangular, the two limit plates are diagonally distributed, the locking plate is located between the two limit plates, and the thickness of the threaded block is greater than the distance between the rear end of the limit plate and the connecting frame.

[0007] Preferably, a through hole is provided on the surface of the locking plate, the rotating screw is located inside the through hole, and contact pads are installed on the surfaces of the locking plate above and below the through hole.

[0008] Preferably, a trigger switch is installed on the connecting frame behind the locking plate.

[0009] Preferably, an adjustment hole is provided at the front end of the limit frame, the adjustment hole passes through the battery exchange frame, and the adjustment hole extends to the front end of the rotating screw.

[0010] Preferably, a corrugated protective sleeve is installed on the front end of the locking plate in a sleeve-type manner on the surface of the rotating screw, and the front end of the corrugated protective sleeve is connected to the battery exchange frame.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. The locking mechanism of the commercial vehicle split-box battery replacement device drives the locking plate on the threaded block to move by rotating the rotating screw. During the movement, the locking plate changes from a horizontal state to a vertical state, which can lock the power battery box inside the battery compartment to prevent the power battery box from moving accidentally.

[0013] 2. The locking mechanism of the commercial vehicle's split-box battery replacement device is equipped with a corrugated protective cover to protect the surface of the rotating screw, thereby preventing dust generated during the driving of the commercial vehicle from accumulating on the surface of the rotating screw and affecting the normal driving of the rotating screw on the threaded block. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 For this utility model Figure 1 Enlarged view of point A in the middle;

[0016] Figure 3 This is a schematic diagram of the local structure of the connecting frame of the utility model;

[0017] Figure 4 This is a cross-sectional view of the rotating screw of the utility model.

[0018] In the figure: 1. Battery replacement rack; 2. Battery compartment; 3. Connecting rack; 4. Mounting plate 1; 5. Mounting plate 2; 6. Rotating screw; 7. Threaded block; 8. Locking plate; 9. Limit rack; 10. Adjustment slot; 11. Limit plate; 12. Contact pad; 13. Trigger switch; 14. Adjustment hole; 15. Corrugated protective cover. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] like Figures 1 to 4 As shown, the locking mechanism of the commercial vehicle sub-box battery swapping device of this embodiment includes a battery swapping frame 1. Several battery compartments 2 are provided on the upper and lower parts of the battery swapping frame 1. The battery compartment 2 is used to place the power battery box. A connecting frame 3 is installed between the upper and lower battery compartments 2. A mounting plate 1 4 is installed at the front end of the connecting frame 3. A mounting plate 2 5 is installed on the battery swapping frame 1 in front of the mounting plate 1 4. A rotating screw 6 is rotatably connected between the mounting plate 1 4 and the mounting plate 2 5. A threaded block 7 is threadedly connected to the surface of the rotating screw 6. A locking plate 8 is installed at the front end of the threaded block 7. By rotating the rotating screw 6 It drives the threaded block 7 to move, and the threaded block 7 drives the locking plate 8 to move. When the locking plate 8 moves, it changes from a horizontal state to a vertical state, thereby locking the power battery box and preventing the power battery box from accidentally moving inside the battery compartment 2. A limit frame 9 is installed on the battery exchange frame 1 in front of the locking plate 8, and limit plates 11 are respectively installed above and below the rear end of the limit frame 9. The two limit plates 11 adjust the horizontal and vertical states of the locking plate 8. An adjustment groove 10 is provided on the surface of the rotating screw 6, and the adjustment groove 10 is used to rotate the rotating screw 6 using a tool.

[0022] Specifically, the limit frame 9 is sleeved on the front end of the battery exchange frame 1. The limit frame 9 is rectangular, and the two limit plates 11 are diagonally distributed. The locking plate 8 is located between the two limit plates 11, and the thickness of the threaded block 7 is greater than the distance between the rear end of the limit plate 11 and the connecting frame 3. When one end of the locking plate 8 contacts the upper limit plate 11, the locking plate 8 is in a vertical state, thereby locking the power battery box. When one end of the locking plate 8 contacts the lower limit plate 11, the locking plate 8 is in a horizontal state, releasing the lock on the power battery box, and the locking plate 8 will not move to the rear of the limit plate 11, thereby preventing the locking plate 8 from rotating with the rotating screw 6 and losing the locking effect.

[0023] Furthermore, a through hole is provided on the surface of the locking plate 8, and the rotating screw 6 is located inside the through hole. Contact pads 12 are installed on the surface of the locking plate 8 above and below the through hole. The locking plate 8 body does not contact the rotating screw 6. The contact pad 12 is made of rubber material and plays a protective role, avoiding hard contact between the locking plate 8 and the power battery box, and avoiding scratches on the surface of the power battery box.

[0024] Furthermore, a trigger switch 13 is installed on the connecting frame 3 behind the locking plate 8. When the locking plate 8 moves to a certain position, the trigger switch 13 will be pressed. The trigger switch 13 can send a signal when pressed, and cooperate with the external indicator light to facilitate the prompt that the locking plate 8 has moved to the specified position.

[0025] Furthermore, an adjustment hole 14 is provided at the front end of the limit frame 9. The adjustment hole 14 passes through the battery exchange frame 1 and extends to the front end of the rotating screw 6. The setting of the adjustment hole 14 makes it easy to rotate the rotating screw 6 using designated tools.

[0026] Furthermore, a corrugated protective sleeve 15 is installed on the surface of the rotating screw 6 at the front end of the locking plate 8. The front end of the corrugated protective sleeve 15 is connected to the battery exchange frame 1. The corrugated protective sleeve 15 is used to protect the surface of the rotating screw 6 to prevent dust generated during the driving of the commercial vehicle from accumulating on the surface of the rotating screw 6, thereby playing a protective role.

[0027] The method of using this embodiment is as follows: in the initial state, the power battery box is placed inside the battery compartment 2. When the power battery box needs to be locked, the rotating screw 6 is driven to rotate by using a tool. The rotating screw 6 drives the locking plate 8 to move through the threaded block 7. At the same time, the locking plate 8 changes from a horizontal state to a vertical state. The contact pad 12 on the vertical locking plate 8 contacts the power battery box to achieve locking of the power battery box. At the same time, the corrugated protective sleeve 15 protects the surface of the rotating screw 6 to prevent external dust from condensing on the surface of the rotating screw 6. When the power battery box needs to be taken out, the screw 6 can be rotated in the opposite direction.

[0028] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A locking mechanism for a commercial vehicle split-box battery swapping device, comprising a battery swapping frame (1), wherein a plurality of battery compartments (2) are provided above and below the battery swapping frame (1), and characterized in that: A connecting frame (3) is installed between the two upper and lower battery compartments (2), a mounting plate 1 (4) is installed at the front end of the connecting frame (3), a mounting plate 2 (5) is installed on the battery exchange frame (1) in front of the mounting plate 1 (4), a rotating screw (6) is rotatably connected between the mounting plate 1 (4) and the mounting plate 2 (5), a threaded block (7) is threadedly connected on the surface of the rotating screw (6), a locking plate (8) is installed at the front end of the threaded block (7), a limiting frame (9) is installed on the battery exchange frame (1) in front of the locking plate (8), and limiting plates (11) are respectively installed above and below the rear end of the limiting frame (9), and an adjustment groove (10) is arranged on the surface of the rotating screw (6).

2. The locking mechanism of the commercial vehicle split-tank battery replacement device according to claim 1 is characterized in that: The limiting frame (9) is sleeved on the front end of the battery exchange frame (1), the limiting frame (9) is rectangular, the two limiting plates (11) are diagonally distributed, the locking plate (8) is located between the two limiting plates (11), and the thickness of the threaded block (7) is greater than the distance between the rear end of the limiting plate (11) and the connecting frame (3).

3. The locking mechanism of the commercial vehicle split-tank battery replacement device according to claim 1 is characterized in that: A through hole is provided on the surface of the locking plate (8), the rotating screw (6) is located inside the through hole, and contact pads (12) are installed on the surfaces of the locking plate (8) above and below the through hole.

4. The locking mechanism of the commercial vehicle split-tank battery replacement device according to claim 1 is characterized in that: A trigger switch (13) is installed on the connecting frame (3) behind the locking plate (8).

5. The locking mechanism of the commercial vehicle split-tank battery replacement device according to claim 2 is characterized in that: The front end of the limiting frame (9) is provided with an adjustment hole (14), the adjustment hole (14) passes through the battery exchange frame (1), and the adjustment hole (14) extends to the front end of the rotating screw (6).

6. The locking mechanism of the commercial vehicle split-tank battery replacement device according to claim 1 is characterized in that: The front end of the locking plate (8) is located on the surface of the rotating screw (6) and is provided with a corrugated protective sleeve (15), and the front end of the corrugated protective sleeve (15) is connected to the battery exchange frame (1).