Adjustable flexible clamp and soldering lug automatic braiding machine

By using an adjustable flexible clamp on the taping machine and utilizing the elastic support component to contact the bottom surface of the carrier groove, adaptive support height adjustment is achieved, which solves the problem that the taping machine clamp cannot be adaptively adjusted, improves the heat sealing effect and carrier adaptability, and saves debugging time.

CN223302950UActive Publication Date: 2025-09-05CHENGDU PEX NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422901865.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-05
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The existing braiding machine fixture cannot adaptively adjust the support height of the carrier tape, resulting in unstable heat sealing effect and requiring a lot of time to debug to adapt to carrier tapes of different specifications.

Method used

An adjustable flexible clamp is used, which includes two clamping blocks and two elastic support components. The elastic support components are in contact with the bottom surface of the convex groove of the carrier. Through the combination of elastic support members and support pads, adaptive support height adjustment is achieved to avoid heat sealing deformation of the carrier.

Benefits of technology

It achieves appropriate support force during the carrier tape heat sealing process, adapts to carrier tapes of different sizes and specifications, saves debugging time, ensures appropriate heat sealing width and depth, stable film tape tearing force, and improves packaging consistency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable flexible clamp and soldering lug automatic braiding machine, the adjustable flexible clamp and soldering lug automatic braiding machine comprises two clamping blocks and two elastic supporting assemblies, the two clamping blocks are used for clamping a convex groove of a carrier tape, the two elastic supporting assemblies are arranged on the first side walls of the two clamping blocks respectively, and the elastic supporting assemblies are used for making contact with the bottom surface of the convex groove of the carrier tape; the carrier tape heat sealing device has the advantages that the supporting height of the carrier tape can be adjusted in a self-adaptive mode, and the heat sealing quality of the carrier tape is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of soldering sheet packaging, and in particular to an adjustable flexible clamp and an automatic soldering sheet taping machine. Background Art

[0002] Automatic taping machines are particularly widely used in the electronics industry, for example, packaging electronic components such as SMDs, resistors, and capacitors. They are also widely used in the textile, plastics, and paper industries, where they can weave various materials into tapes for subsequent processing. With the continued development of the electronic component industry and increasing consumer demand for personalization, the market for automatic taping machines is expected to continue to expand. In the future, automatic taping machines will become more intelligent and automated, better able to adapt to changing production line requirements. Furthermore, with the continuous advancement of precision manufacturing technology, automatic taping machines will also achieve higher levels of accuracy, enabling them to meet more stringent production requirements.

[0003] Existing taping machines rely on clamps such as clamps to clamp the carrier tape's grooves for positioning, and rely on heated cutting tools to press down for packaging. The area requiring packaging is usually located at the tape's notch or its center. Because there's no support at the bottom of the tape's grooves, the heat-sealing mark in the center area isn't obvious, resulting in substandard packaging. Adding support to the bottom of the tape's grooves can improve this problem, but adding support blocks to the bottom of the carrier tape's grooves requires controlling the support height. If the support blocks are too high, the carrier tape will bulge upwards; if they are too low, the support force is insufficient and fails to provide support, which can also cause deformation of the carrier tape's heat seal and lead to unstable heat sealing. Due to the varying specifications of taped packaging products, the thickness of the tape's grooves can also vary, requiring the height of the support blocks to be adjusted and debugged along with the carrier tape, which often takes a significant amount of time. Utility Model Content

[0004] The main purpose of this application is to provide an adjustable flexible clamp and an automatic welding sheet taping machine, aiming to solve the technical problem that the clamp on the existing taping machine cannot adaptively adjust the support height of the carrier tape.

[0005] To achieve the above-mentioned purpose, the present application provides an adjustable flexible clamp, comprising two clamping blocks and two elastic support components, the two clamping blocks are used to clamp the convex groove of the carrier, the two elastic support components are respectively arranged on the first side walls of the two clamping blocks, and the elastic support components are used to contact the bottom surface of the convex groove of the carrier; wherein the first side wall is the side wall where the clamping blocks are close to each other.

[0006] Optionally, the elastic support assembly includes an elastic support member and a support pad. The elastic support member is arranged on the first side wall of the clamping block, and the elastic support member can be deformed in the vertical direction. The support pad is arranged on the top of the elastic support member, and the support pad is supported on the bottom surface of the convex groove of the carrier.

[0007] Optionally, the elastic support assembly further includes a limiting member provided on the first side wall of the clamping block, and the limiting member is used to limit the supporting pad to move up and down only along the first side wall of the clamping block.

[0008] Optionally, the limiting member includes at least two elastic pressing plates, and the second side wall of the clamping block is connected to at least one elastic pressing plate, and the elastic pressing plate is clamped at the side end of the supporting pad; wherein the second side wall is the side wall adjacent to the first side wall.

[0009] Optionally, the elastic pressing plate includes a connecting plate and a pressing plate, the connecting plate is detachably connected to the second side wall of the clamping block, the pressing plate is vertically connected to one side of the connecting plate, and a clamping groove for clamping the support pad is formed between the pressing plate and the first side wall of the clamping block, and the distance between the pressing plate and the first side wall of the clamping block is adjustable.

[0010] Optionally, a step groove is provided at the bottom of the clamping block, and the elastic support member is arranged on the step groove.

[0011] Optionally, the elastic support member is a wave spring.

[0012] Optionally, both clamping blocks are provided with waist-shaped holes, the length direction of the waist-shaped holes is the direction in which the two clamping blocks approach each other, and the waist-shaped holes are used for installing fasteners.

[0013] To achieve the above-mentioned purpose, the present application also provides an automatic welding sheet taping machine, including the above-mentioned adjustable flexible clamp.

[0014] The beneficial effects that this application can achieve are as follows:

[0015] The present application includes two clamping blocks and two elastic support components. The two clamping blocks are used to clamp the convex groove of the carrier. The two elastic support components are respectively arranged on the first side walls of the two clamping blocks. The elastic support components are used to contact the bottom surface of the convex groove of the carrier; wherein the first side wall is the side wall where the clamping blocks are close to each other. The clamp structure of the present application can clamp the side walls of the convex groove of the carrier tape by two clamping blocks, thereby clamping the carrier tape, and at the same time, the elastic support component is supported on the bottom surface of the convex groove of the carrier tape. When the heat-sealing tool is pressed down, the convex groove of the carrier tape under pressure can be supported by the elastic support component. At the same time, due to the elastic effect of the elastic support component itself, each downward pressure will reach the limit position of the heat-sealing tool. Therefore, based on its elastic support, excessive heat-sealing pressure will not cause heat-sealing deformation of the carrier tape, and adaptive matching of support height can be achieved to form a flexible support force, thereby solving the problem of insufficient carrier support force or excessive support height during carrier heat sealing. Therefore, it can be adapted to carrier tapes of different sizes and specifications, saving installation and debugging time. The carrier tape heat-sealed by using this clamp as support has an appropriate width and depth, a stable tearing force of the film tape, and good consistency, which ensures good packaging during subsequent transportation. The tearing is stable when the user uses it, reducing the shaking of the carrier tape, and avoiding the soldering piece in the groove from being shaken away. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] To more clearly illustrate the specific embodiments of this application or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0017] Figure 1 This is a schematic structural diagram of an adjustable flexible clamp in an embodiment of the present application;

[0018] Figure 2 for Figure 1 Schematic diagram of the cross-sectional structure in the AA direction;

[0019] Figure 3 for Figure 1 Schematic diagram of the local enlarged structure at point B in the middle.

[0020] Reference numerals:

[0021] 100-clamping block, 110-step groove, 120-waist-shaped hole, 200-elastic support assembly, 210-elastic support member, 220-support pad, 230-elastic pressing piece, 231-connecting piece, 232-pressing piece, 300-carrier tape, 310-convex groove.

[0022] The realization of the objectives, functional features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0024] It should be noted that all directional indications in the embodiments of the present application (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the various components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0025] In this application, unless otherwise specified or limited, the terms "connection" and "fixed" should be understood in a broad sense. For example, "connection" can mean fixed connection, detachable connection, or integration; it can mean mechanical connection or electrical connection; it can mean direct connection or indirect connection through an intermediate medium; it can mean internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0026] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme in which A and B are satisfied at the same time. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement it. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0027] Example

[0028] Reference Figure 1-Figure 3This embodiment provides an adjustable flexible clamp, including two clamping blocks 100 and two elastic support components 200. The two clamping blocks 100 are used to clamp the convex groove 310 of the carrier 300. The two elastic support components 200 are respectively arranged on the first side walls of the two clamping blocks 100. The elastic support components 200 are used to contact the bottom surface of the convex groove 310 of the carrier 300; wherein the first side wall is the side wall of the clamping blocks 100 that are close to each other.

[0029] In this embodiment, the two clamping blocks 100 can clamp the side walls of the convex groove 310 of the carrier tape 300, thereby clamping the carrier tape 300. At the same time, the elastic support component 200 is supported on the bottom surface of the convex groove 310 of the carrier tape 300. When the heat sealing tool is pressed down, the convex groove 310 of the carrier tape 300 under pressure can be supported by the elastic support component 200. At the same time, due to the elastic effect of the elastic support component 200 itself, each downward pressure will reach the limit position of the heat sealing tool. Therefore, based on its elastic support, excessive heat sealing pressure will not cause the carrier tape 300 to 00 heat-sealing deformation can realize adaptive matching of support height and form flexible supporting force, thereby solving the problem of insufficient support force or excessive support height of carrier tape 300 during heat-sealing of carrier tape 300. Therefore, it can adapt to carrier tape 300 of different sizes and specifications, saving installation and debugging time. The carrier tape 300 heat-sealed with this clamp has appropriate width and depth, stable tearing force of the film tape and good consistency, which ensures good packaging in the subsequent transportation process. The tearing is stable when the user uses it, reducing the vibration of carrier tape 300, avoiding the welding piece in the groove from being shaken away.

[0030] As an optional embodiment, the elastic support assembly 200 includes an elastic support member 210 and a support pad 220. The elastic support member 210 is arranged on the first side wall of the clamping block 100, and the elastic support member 210 can be deformed in the vertical direction. The support pad 220 is arranged on the top of the elastic support member 210, and the support pad 220 is supported on the bottom surface of the convex groove 310 of the carrier 300.

[0031] In this embodiment, the support pad 220 plays a supporting role for the carrier 300 to ensure that the convex groove 310 of the carrier 300 is stably supported. At the same time, the elastic support member 210 is used as a movable member. When it is squeezed and deformed, the support height of the support pad 220 can be adaptively adjusted, which ensures the stability of the support and has the function of automatically adjusting the support height of the carrier 300. It can effectively avoid the problems of carrier heat sealing deformation, insufficient heat sealing, and intermittent and inconsistent heat sealing of the carrier 300 due to fluctuations in heat sealing pressure and differences in thickness of the carrier 300, thereby improving product quality.

[0032] As an optional embodiment, the elastic support member 210 is a wave spring, which is also called a wave spring. It is an elastic element with several peaks and valleys on a thin metal ring, so that it can adapt to the different pressure changes caused by the thickness difference of the carrier 300. It has strong adaptability and meets the use requirements.

[0033] It should be noted that the support height of the support pad 220 is adjusted by the wave spring. When the wave spring is relaxed, the maximum height of the support pad 220 is always lower than the surface of the clamping block 100. Therefore, the support pad 220 only supports the bottom surface of the groove 310 of the carrier tape 300.

[0034] As an optional embodiment, the elastic support assembly 200 further includes a limiter disposed on the first side wall of the clamping block 100 , and the limiter is used to limit the support pad 220 to move up and down only along the first side wall of the clamping block 100 .

[0035] In this embodiment, the support pad 220 is restricted by a limiter to move up and down only along the first side wall of the clamping block 100. The support pad 220 has only one displacement direction, i.e., up and down movement, so that the support pad 220 will not deviate or tilt left and right when it moves downward under pressure, thereby ensuring the stability of the support.

[0036] As an optional embodiment, the limiting member includes at least two elastic pressing plates 230, and the second side wall of the clamping block 100 is connected to at least one elastic pressing plate 230, and the elastic pressing plate 230 is clamped at the side end of the support pad 220; wherein the second side wall is a side wall adjacent to the first side wall.

[0037] In this embodiment, two elastic pressing plates 230 are used to clamp the support pad 220 from both sides, thereby ensuring that the support pad 220 can always fit the first side wall of the clamping block 100. When the support pad 220 moves downward under pressure, the elastic pressing plate 230 plays a guiding role, allowing it to move downward stably to meet the limit requirements.

[0038] As an optional embodiment, the elastic pressing piece 230 includes a connecting piece 231 and a pressing piece 232. The connecting piece 231 is detachably connected to the second side wall of the clamping block 100, and the pressing piece 232 is vertically connected to one side of the connecting piece 231. The pressing piece 232 and the first side wall of the clamping block 100 form a clamping groove for clamping the support pad 220, and the distance between the pressing piece 232 and the first side wall of the clamping block 100 is adjustable.

[0039] In this embodiment, the elastic pressing piece 230 is connected to the second side wall of the clamping block 100 through the connecting piece 231, and at the same time, the pressing piece 232 and the first side wall of the clamping block 100 form a clamping groove for clamping the support pad 220, and the connecting piece 231 is detachably connected to the second side wall of the clamping block 100, so the distance between the pressing piece 232 and the first side wall of the clamping block 100 can be adjusted, so that it is suitable for clamping support pads 220 of different thicknesses, so as to be suitable for supporting carriers 300 of different specifications, thereby improving versatility.

[0040] It should be noted that a waist-shaped groove or multiple positioning holes can be opened on the second side wall of the clamping block 100, and a mounting hole adapted to the waist-shaped groove or positioning hole is opened on the connecting piece 231. By installing fasteners such as screws through the mounting holes and the waist-shaped grooves or positioning holes at corresponding positions, a detachable connection is achieved, so that the connecting piece 231 can be installed at different positions of the second side wall of the clamping block 100, and the distance between the pressing piece 232 and the first side wall of the clamping block 100 can be adjusted.

[0041] As an optional embodiment, a step groove 110 is opened at the bottom of the clamping block 100, and the elastic support member 210 is arranged on the step groove 110. The step groove 110 can provide support for the bottom of the elastic support member 210.

[0042] As an optional embodiment, both clamping blocks 100 are provided with waist-shaped holes 120 , the length direction of the waist-shaped holes 120 is the direction in which the two clamping blocks 100 approach each other, and the waist-shaped holes 120 are used to install fasteners.

[0043] In this embodiment, since the clamping blocks 100 are mounted on a work platform of a braiding machine (not shown), the work platform is provided with fixing holes adapted to the waist-shaped holes 120. After the two clamping blocks 100 clamp the protruding grooves 310 of the carrier tape 300, fasteners are passed through the waist-shaped holes 120 and the fixing holes to secure the clamping blocks 100. This allows for clamping of protruding grooves 310 of varying widths, further enhancing versatility. It should be noted that the fasteners herein may be locking members such as bolts.

[0044] Example 2

[0045] This embodiment also provides an automatic welding sheet taping machine, including an adjustable flexible clamp in the above embodiment, which can effectively avoid the problems of carrier tape heat sealing deformation, insufficient heat sealing, and intermittent and inconsistent heat sealing caused by heat sealing pressure fluctuations and differences in carrier tape thickness, thereby ensuring good quality and consistency for subsequent transportation and user film tearing.

[0046] The above are only preferred embodiments of the present application and do not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. An adjustable flexible clamp, characterized in that: include: Two clamping blocks, the two clamping blocks are used to clamp the convex grooves of the carrier tape; Two elastic support components, the two elastic support components are respectively arranged on the first side walls of the two clamping blocks, and the elastic support components are used to contact the bottom surface of the convex groove of the carrier; wherein, the first side wall is the side wall of the clamping blocks close to each other.

2. The adjustable flexible clamp according to claim 1, characterized in that: The elastic support assembly comprises: an elastic support member, the elastic support member being disposed on the first side wall of the clamping block and being deformable in a vertical direction; A support pad is provided on the top of the elastic support member and is supported on the bottom surface of the convex groove of the carrier tape.

3. The adjustable flexible clamp according to claim 2, characterized in that: The elastic support assembly further includes a limiting member disposed on the first side wall of the clamping block, and the limiting member is used to limit the supporting pad to move up and down only along the first side wall of the clamping block.

4. The adjustable flexible clamp according to claim 3, characterized in that: The limiting member includes at least two elastic pressing plates, and the second side walls of the clamping block are each connected to at least one of the elastic pressing plates, and the elastic pressing plates are clamped at the side ends of the supporting pads; wherein the second side wall is a side wall adjacent to the first side wall.

5. The adjustable flexible clamp according to claim 4, characterized in that: The elastic pressing sheet comprises: a connecting piece, the connecting piece being detachably connected to the second side wall of the clamping block; A pressing piece is vertically connected to one side of the connecting piece, and a clamping groove for clamping the supporting pad is formed between the pressing piece and the first side wall of the clamping block, and the distance between the pressing piece and the first side wall of the clamping block is adjustable.

6. The adjustable flexible clamp according to claim 2, characterized in that: A step groove is formed at the bottom of the clamping block, and the elastic supporting member is arranged on the step groove.

7. An adjustable flexible clamp according to any one of claims 2 to 6, characterized in that: The elastic support member is a wave spring.

8. The adjustable flexible clamp according to claim 1, characterized in that: A waist-shaped hole is provided on each of the two clamping blocks. The length direction of the waist-shaped hole is the direction in which the two clamping blocks approach each other. The waist-shaped hole is used for installing fasteners.

9. An automatic welding tape machine, characterized in that: The invention comprises an adjustable flexible clamp as claimed in any one of claims 1 to 8.