Track tensioning device of mining crawler loader

Abstract

The utility model is suitable for the technical field of a crawler loader, and provides a crawler belt tensioning device of a mining crawler loader, which comprises a plurality of moving wheels arranged on a driving headstock, the mounting frame is mounted on the driving vehicle head and is used for shoveling slag; the supporting roller is rotationally mounted on the mounting frame, and a conveying crawler belt for conveying slag is movably arranged outside the supporting roller in a sleeving manner; and the motor is fixed on the mounting frame, and an output shaft of the motor is fixedly connected with the supporting roller. The crawler belt tensioning device of the mining crawler loader provided by the scheme can be used for reducing dust during use, so that the body health of workers is protected, and meanwhile, the tensioning degree of the crawler belt can be adjusted according to a set program, so that the conveying efficiency of slag is ensured.

Description

Technical Field

[0001] The utility model belongs to the technical field of slag scrapers, in particular to a tensioning crawler device for a mining slag scraper. Background Art

[0002] A scraper, also known as an excavator loader, is a machine that combines a manipulator with a conveyor. It combines the functions of scraping and conveying and loading into one. It adopts an electric full-hydraulic control system and production equipment, and is safe, environmentally friendly, has low energy consumption and high efficiency.

[0003] When collecting slag, the existing scraper uses crawler belts to transport the slag. During the long-term slag transportation process, the crawler belts are prone to loosening and cannot move, which in turn affects the transportation of the slag and is inconvenient to maintain. Utility Model Content

[0004] The utility model provides a tensioning crawler device for a mining scraper, aiming to solve the problem in the above background technology that the existing crawler of the mining scraper is inconvenient to adjust the tensioning degree.

[0005] To solve the above problems, the present invention is implemented as follows: a mining slag scraper track tensioning device, comprising: a multi-point movable wheel provided on a driving vehicle head; a mounting frame installed on the driving vehicle head, the mounting frame being used to shovel up slag; a support roller rotatably installed on the mounting frame, a movable sleeve outside the support roller being provided with a conveyor belt for conveying slag; a motor fixed on the mounting frame, the output shaft of the motor being fixedly connected to the support roller; an excavator head provided on the driving vehicle head for scraping slag; a dust reduction component provided on the driving vehicle head for processing slag dust; and an adjustment component installed on the mounting frame for adjusting the tension of the conveyor belt.

[0006] Preferably, the dust reduction component includes a water tank installed on the driving head for storing clean water; a water pump fixed on the driving head, the liquid inlet end of the water pump extends into the water tank; a drain pipe installed at the discharge end of the water pump, the drain pipe is fixed on the mounting frame; and a plurality of spray heads arranged on the drain pipe for atomizing clean water.

[0007] Preferably, the adjustment assembly includes two limit slots arranged on the mounting frame, and mounting plates are slidably installed in the two limit slots; an adjustment shaft rotatably installed between the two mounting plates, and the adjustment shaft is in contact with the conveying crawler; clamping plates respectively fixed on the two mounting plates, and fixed plates are clamped in the two clamping plates; multiple cylinders fixed on the mounting frame, and the output rods of the multiple cylinders are respectively fixedly connected to the two fixed plates.

[0008] Preferably, pressure sensors are installed on the top of the two fixing plates, and rubber protective sleeves are fixedly provided on the outside of the two pressure sensors. The two clamping plates can contact the two pressure sensors respectively, and an engine is provided in the driving vehicle head.

[0009] Preferably, a plurality of limit blocks are installed on the surface of the conveying crawler, and the two supporting rollers and the adjusting shaft are fixed with anti-slip sleeves on the outside.

[0010] Preferably, the drain pipe is provided with multiple threaded openings, and multiple spray heads are installed with threaded connectors, and multiple threaded connectors are respectively threadedly installed in the multiple threaded openings. The top of the water tank is provided with a liquid replenishing port for replenishing clean water, and a block is detachably installed in the liquid replenishing port.

[0011] Preferably, an adjustment plate is fixed on the mounting frame, and a silicone scraper is installed on the adjustment plate, and the silicone scraper can contact the conveying crawler.

[0012] Preferably, the mounting frame is U-shaped, the adjustment shaft is located inside the mounting frame, a heat dissipation port is provided on one side of the two motors, and dustproof nets are installed in the two heat dissipation ports.

[0013] Compared with the related art, the mining scraper tensioning crawler device provided by the present invention has the following advantages:

[0014] Beneficial effects:

[0015] Compared with the existing technology, the mining scraper tensioning crawler device provided by this solution can adjust the tension of the conveyor belt by setting an adjusting shaft to contact the conveyor belt, and the height of the adjusting shaft can be adjusted by adjusting the extension length of the output rod of the cylinder. The tension of the conveyor belt can be monitored by a pressure sensor, and the tension can be automatically adjusted in conjunction with the cylinder without excessive manual intervention. By setting a dust reduction component, slag dust can be processed to reduce environmental pollution and protect personnel health. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main cross-sectional structure of a tensioning crawler device for a mining scraper provided by the utility model;

[0017] Figure 2 This is a schematic diagram of the main cross-sectional structure of a tensioning crawler device for a mining scraper provided by the utility model;

[0018] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part A shown in FIG;

[0019] Figure 4 for Figure 2Schematic diagram of the enlarged structure of part B shown in FIG.

[0020] Figure numerals: 1. Driving head; 2. Moving wheel; 3. Mounting frame; 4. Support roller; 5. Conveyor track; 6. Motor; 7. Adjusting plate; 8. Excavating head; 9. Drain pipe; 10. Spray head; 11. Water tank; 12. Water pump; 13. Adjusting shaft; 14. Limiting groove; 15. Mounting plate; 16. Clamping plate; 17. Cylinder; 18. Fixing plate. DETAILED DESCRIPTION

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein in the specification of the application are for the purpose of describing specific embodiments only and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the description of the above-mentioned drawings, as well as any variations thereof, are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention.

[0022] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0023] The present invention provides a mining scraper tensioning crawler device. Figure 1-4 As shown, the tensioning crawler device of the mining slag scraper includes: a multi-point moving wheel 2 provided on the driving head 1; a mounting frame 3 installed on the driving head 1, and the mounting frame 3 is used to shovel slag; a support roller 4 rotatably installed on the mounting frame 3, and the outer movable sleeve of the support roller 4 is provided with a conveyor belt 5 for conveying slag; a motor 6 fixed on the mounting frame 3, and the output shaft of the motor 6 is fixedly connected to the support roller 4; an excavation head 8 provided on the driving head 1 for scraping slag; a dust reduction component provided on the driving head 1 for processing slag dust; and an adjustment component installed on the mounting frame 3 for adjusting the tension of the conveyor belt 5.

[0024] In this embodiment, the driving head 1 serves as the power and mobile core of the entire slag scraper. The driving head 1 not only assists the slag scraper to flexibly transfer between different positions, but also carries other key components. The multi-point moving wheels 2 installed thereon enhance maneuverability and ensure stable movement in a complex mining environment. The mounting frame 3 is the main supporting structure for shoveling and transporting slag. The support roller 4 serves as the driving shaft of the conveyor belt 5. The conveyor belt 5 is the direct medium for slag transportation. The motor 6 provides power to the support roller 4 to drive the conveyor belt 5 to operate. The excavating head 8 is used for directly excavating and collecting slag and is the front-end tool for slag scraping operations. The dust reduction component is used to deal with the dust generated during the slag transportation process, improve the working environment, and protect the health of operators. The adjustment component can flexibly adjust the tension of the conveyor belt 5, effectively avoiding the problem of loosening of the conveyor belt 5 due to long-term use, thereby ensuring that the slag scraper can continuously and stably transport slag.

[0025] In a further preferred embodiment of the present invention, the dust reduction component includes a water tank 11 installed on the driving vehicle head 1 for storing clean water; a water pump 12 fixed on the driving vehicle head 1, and the liquid inlet end of the water pump 12 extends into the water tank 11; a drain pipe 9 installed at the discharge end of the water pump 12, and the drain pipe 9 is fixed on the mounting frame 3; and a plurality of spray heads 10 arranged on the drain pipe 9 for atomizing clean water.

[0026] In this embodiment, the water tank 11 is a key part of the dust reduction component, providing water for the entire spray dust reduction system. The water pump 12 is the power source of the dust reduction component, responsible for pumping out clean water and pressurizing it to the spray system. The drain pipe 9 serves as a pipeline connecting the water pump 12 and the spray head 10 to ensure that clean water can be smoothly and stably transmitted to each spray point. The spray head 10 is used to atomize the clean water into fine water mist particles and spray them into the slag conveying area, effectively suppressing the dust generated during the slag conveying process. The number and layout of the spray heads 10 need to be adjusted according to the actual situation of the mine and the dust reduction needs.

[0027] In a further preferred embodiment of the present invention, the adjustment assembly includes two limit slots 14 arranged on the mounting frame 3, and a mounting plate 15 is slidably installed in each of the two limit slots 14; an adjustment shaft 13 is rotatably installed between the two mounting plates 15, and the adjustment shaft 13 is in contact with the conveyor belt 5; a clamping plate 16 is respectively fixed on the two mounting plates 15, and a fixing plate 18 is clamped in each of the two clamping plates 16; a plurality of cylinders 17 fixed on the mounting frame 3, and the output rods of the plurality of cylinders 17 are respectively fixedly connected to the two fixing plates 18.

[0028] In this embodiment, the limit groove 14 provides a stable sliding track for the mounting plate 15, preventing deviation and shaking, thereby ensuring the accuracy and reliability of the adjustment. The mounting plate 15, as the main part of the adjustment component, carries key components such as the adjustment shaft 13 and the fixed plate 18, and is the direct executor of the track tensioning adjustment. The adjustment shaft 13 changes the degree of compression on the conveyor track 5 by adjusting its position between the mounting plates 15, thereby achieving track tensioning adjustment to ensure stability and reliability for long-term use. The design of the clamping plate 16 provides a stable installation position for the fixed plate 18, and allows the fixed plate 18 to move under the push of the cylinder 17, thereby driving the mounting plate 15 and the adjusting shaft 13 to move together to achieve track tensioning adjustment.

[0029] In a further preferred embodiment of the present invention, pressure sensors are installed on the top of the two fixing plates 18, and rubber protective sleeves are fixed on the outside of the two pressure sensors. The two clamping plates 16 can contact the two pressure sensors respectively, and an engine is installed in the driving vehicle head 1.

[0030] In this embodiment, the pressure sensor can monitor the pressure changes on the fixed plate 18 in real time, thereby indirectly reflecting the tensioning state of the transmission track 5. By connecting to the control system, the pressure sensor can convert the detected pressure signal into an electrical signal and transmit it to the control system for processing and feedback. This design enables the equipment to automatically adjust the tension of the track to maintain the best working state, thereby improving the intelligence level and automation level of the equipment. The main function of the rubber protective cover is to protect the pressure sensor from external impact and damage and extend its service life. At the same time, the rubber material has good elasticity and wear resistance, and can buffer and disperse the pressure transmitted from the fixed plate 18 to a certain extent, thereby improving the measurement accuracy and stability of the sensor. The engine serves as the power source of the entire equipment and provides the required power support for each component.

[0031] In a further preferred embodiment of the present invention, a plurality of limit blocks are installed on the surface of the conveying crawler 5, and the two supporting rollers 4 and the adjusting shaft 13 are fixedly covered with anti-slip sleeves.

[0032] In this embodiment, the main function of the limit baffle is to limit the movement range of the slag on the conveyor belt 5, which can ensure that the slag can be transported on the belt stably and orderly, thereby improving the conveying efficiency and stability. The anti-slip sleeve is made of a material with a high friction coefficient, which can increase the friction between the support roller 4 and the adjusting shaft 13 and the conveyor belt 5, and prevent the belt from loosening or deflecting due to sliding or slipping during operation. The anti-slip sleeve reduces the direct wear between the support roller 4 and the adjusting shaft 13 and the belt, reduces the replacement frequency of these components, and extends the service life of the equipment.

[0033] In a further preferred embodiment of the present invention, the drain pipe 9 is provided with multiple threaded openings, and multiple spray heads 10 are installed with threaded connectors, and multiple threaded connectors are respectively threadedly installed in the multiple threaded openings. The top of the water tank 11 is provided with a liquid inlet for replenishing clean water, and a block is detachably installed in the liquid inlet.

[0034] In this embodiment, the threaded port provides a convenient interface for the installation of the spray head 10, so that the spray head 10 can be firmly fixed on the drain pipe 9 and is not easy to fall off or loosen. The threaded connection method also facilitates the disassembly and replacement of the spray head 10, and facilitates subsequent maintenance and servicing work. The rehydration port is used to add clean water to the water tank 11 to ensure that the dust reduction component can work continuously and stably. The block is used to seal the rehydration port when rehydration is not required to prevent external pollutants such as dust and impurities from entering the water tank 11.

[0035] In a further preferred embodiment of the present invention, an adjustment plate 7 is fixed on the mounting frame 3 , and a silicone scraper is installed on the adjustment plate 7 , and the silicone scraper can be in contact with the conveying crawler 5 .

[0036] In this embodiment, the adjustment plate 7 serves as the installation base for the silicone scraper. The silicone material has good elasticity and wear resistance, and can effectively scrape off impurities such as slag and soil attached to the surface of the conveyor belt 5 when in contact with the conveyor belt 5. The design of the silicone scraper takes into account the fit with the belt and the scraping effect, ensuring the efficient cleaning work. The clean conveyor belt 5 can better cooperate with components such as the support roller 4 and the adjustment shaft 13 to reduce the sliding or offset problems caused by impurities, thereby enhancing the overall stability and reliability of the equipment.

[0037] In a further preferred embodiment of the present invention, the mounting frame 3 is U-shaped, the adjusting shaft 13 is located in the mounting frame 3, a heat dissipation port is provided on one side of the two motors 6, and dustproof nets are installed in the two heat dissipation ports.

[0038] In this embodiment, the U-shaped structure enables effective utilization of the internal space of the mounting frame 3, facilitating the installation and maintenance of components such as the adjusting shaft 13. The design of the heat dissipation port enables the motor 6 to effectively discharge heat during operation, maintaining the normal operating temperature of the motor 6, thereby extending the service life of the motor 6 and improving the working efficiency. The main function of the dustproof net is to prevent external pollutants such as dust and impurities from entering the interior of the motor 6 through the heat dissipation port and causing damage to the motor 6.

[0039] To sum up, compared with the relevant technology, this device can adjust the tension of the conveyor belt 5 by setting the adjustment shaft 13 to contact the conveyor belt 5, and can adjust the height of the adjustment shaft 13 by adjusting the extension length of the output rod of the cylinder 17. The tension of the conveyor belt 5 can be monitored by the pressure sensor, and the automatic adjustment of the tension can be achieved by cooperating with the cylinder 17 without too much manual participation. By setting the dust reduction component, the slag dust can be processed, environmental pollution can be reduced, and the health of personnel can be protected.

[0040] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0041] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.

Claims

1. A tensioning crawler device for a mining scraper, characterized in that: include: A plurality of movable wheels (2) are provided on the driving vehicle head (1); a mounting frame (3) mounted on the driving locomotive (1), the mounting frame (3) being used for shoveling slag; A support roller (4) is rotatably mounted on the mounting frame (3), wherein a conveyor belt (5) for conveying slag is movably sleeved outside the support roller (4); a motor (6) fixed on the mounting frame (3), wherein the output shaft of the motor (6) is fixedly connected to the support roller (4); An excavating head (8) provided on the driving vehicle head (1) for removing slag; A dust reduction component provided on the driving locomotive (1) for processing slag dust; An adjustment component is mounted on the mounting frame (3) and is used to adjust the tension of the conveying crawler belt (5).

2. The tensioning crawler device for a mining scraper according to claim 1, characterized in that: The dust suppression component comprises: A water tank (11) mounted on the driving vehicle head (1) for storing clean water; a water pump (12) fixed on the driving vehicle head (1), wherein the liquid inlet end of the water pump (12) extends into the water tank (11); a liquid discharge pipe (9) installed at the liquid discharge end of the water pump (12), wherein the liquid discharge pipe (9) is fixed on the mounting frame (3); A plurality of spray heads (10) are arranged on the liquid discharge pipe (9) and are used to atomize clean water.

3. The tensioning crawler device for a mining scraper according to claim 1, characterized in that: The adjustment component includes: Two limiting grooves (14) are provided on the mounting frame (3), and mounting plates (15) are slidably mounted in the two limiting grooves (14); An adjusting shaft (13) is rotatably mounted between the two mounting plates (15), wherein the adjusting shaft (13) is in contact with the conveying crawler (5); A clamping plate (16) fixed on the two mounting plates (15) respectively, wherein a fixing plate (18) is clamped in each of the two clamping plates (16); A plurality of cylinders (17) are fixed on the mounting frame (3), and output rods of the plurality of cylinders (17) are respectively fixedly connected to the two fixing plates (18).

4. The tensioning crawler device for a mining scraper according to claim 3, characterized in that: Pressure sensors are installed on the tops of the two fixing plates (18), and rubber protective sleeves are fixedly provided outside the two pressure sensors. The two clamping plates (16) can respectively contact the two pressure sensors, and an engine is provided in the driving head (1).

5. The tensioning crawler device for a mining scraper according to claim 3, characterized in that: A plurality of limit blocks are installed on the surface of the conveying crawler (5), and anti-slip sleeves are fixedly provided on the outside of the two supporting rollers (4) and the adjusting shaft (13).

6. The tensioning crawler device for a mining scraper according to claim 2, characterized in that: The drain pipe (9) is provided with a plurality of threaded openings, and the plurality of spray heads (10) are all provided with threaded connectors, and the plurality of threaded connectors are respectively threadedly installed in the plurality of threaded openings. The top of the water tank (11) is provided with a liquid replenishing port for replenishing clean water, and a block is detachably installed in the liquid replenishing port.

7. The tensioning crawler device for a mining scraper according to claim 1, characterized in that: An adjustment plate (7) is fixed on the mounting frame (3), and a silicone scraper is installed on the adjustment plate (7), and the silicone scraper can contact the conveying crawler (5).

8. The tensioning crawler device for a mining scraper according to claim 3, characterized in that: The mounting frame (3) is U-shaped, the adjustment shaft (13) is located in the mounting frame (3), and a heat dissipation port is provided on one side of the two motors (6), and dustproof nets are installed in the two heat dissipation ports.

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