Tubular flow limiting device of belt conveyor

By setting up a flow limiting plate and adjusting bolt structure on the side of the guide plate, the material flow rate of the tubular tape machine is controlled, and the problem of expanding the tubular tape pipe is solved, which improves the transportation efficiency and belt service life, and reduces the manual maintenance strength.

CN223303561UActive Publication Date: 2025-09-05ANHUI MASTEEL MINING RESOURCES GRP NANSHAN MINING CO LTD +1
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Patent Information

Application Number
CN202422782958.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-05
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The pipe expansion phenomenon caused by uneven material distribution during the iron ore drying process of tubular tape machines leads to belt tear, belt frame pull deformation, and motor and reducer damage. The existing solutions rely on manual processing efficiency and high strength.

Method used

The flow limiting plate is set on the side of the guide plate, and a transportation channel is formed through the flow limiting plate and the conveying belt to limit the entry amount of material, intercept excess material, combine the adjustment bolts and roller structures, and flexibly adjust the position of the flow limiting plate to control the material flow.

Benefits of technology

Effectively prevent the expansion of pipe, improve material transportation efficiency, shorten maintenance time, reduce labor intensity for personnel, and extend the service life of the conveyor belt.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223303561U_ABST
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Abstract

The utility model discloses a flow limiting device of a tubular rubber belt conveyor, and belongs to the technical field of rubber belt conveying. A flow limiting device of a tubular belt conveyor comprises a material guide plate and further comprises a flow limiting plate, the flow limiting plate is located on one side of the material guide plate, a bottom plate is arranged between the flow limiting plate and the material guide plate, an adjusting bolt is arranged above the flow limiting plate, a conveying belt is arranged below the flow limiting plate and is of an arc-shaped structure, a positioning pin is arranged on one side of the bottom plate, and the adjusting bolt is arranged on the bottom plate. The bottom plate is connected with the guide plate, and carrier rollers are arranged at the lower end of the bottom plate. In order to solve the problems that the maintenance time is long, the working intensity of workers is high and the material conveying efficiency is low when a tubular sealing-tape machine has a tube expansion phenomenon, a flow limiting plate is arranged on the side face of a material guiding plate, after materials pass through the material guiding plate, the flow limiting plate limits the feeding and discharging amount of the materials, redundant materials are intercepted, and the material conveying efficiency is improved. Therefore, the tube expansion phenomenon of the materials entering the tubular sealing-tape machine is avoided, and the material conveying efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyors, in particular to a current limiting device for a tubular belt conveyor. Background Art

[0002] The tubular belt conveyor is a belt conveyor in which the carrying and return branch conveyor belts are curled into a tubular shape. It is a new type of conveyor that combines pipeline conveying and belt conveying. It has the advantages of a large conveying inclination angle, a small curvature radius, a small cross-sectional area of ​​the fuselage, three-dimensional curved conveying, and the conveyor belt does not deviate. It also facilitates the layout, maintenance, management, and environmental protection of the conveying line.

[0003] However, the material conveying capacity is limited by the width of the conveyor belt. In the dry sorting and transportation of iron ore, due to the different distribution positions of iron ore in the mining area, the grade of iron ore varies. The coarse concentrate selected by the dry magnetic separator is more or less. When the iron ore grade is high, the dry magnetic separator selects more coarse concentrate, and the tubular belt conveyor cannot pass through, which will cause tube expansion. In severe cases, it will cause the risk of belt tearing, belt frame deformation, and damage to the motor and reducer. The existing solution mainly relies on manual processing when the tube expansion phenomenon occurs, which has the problems of long maintenance time, high labor intensity of personnel, and low material transportation efficiency. Therefore, it does not meet the existing needs, and a current limiting device for a tubular belt conveyor is proposed. Summary of the Invention

[0004] The purpose of the utility model is to provide a flow limiting device for a tubular belt conveyor. After the dry magnetic separator selects the material, the material first passes through the guide plate and then enters the interior of the tubular belt conveyor. By arranging a flow limiting plate on the side of the guide plate, the flow limiting plate limits the inlet and outlet of the material after the material passes through the guide plate, so that excess material is intercepted, thereby ensuring that the material entering the tubular belt conveyor will not expand, thereby improving the material transportation efficiency and solving the problems in the prior art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tubular belt conveyor flow limiting device, comprising a material guide plate and a flow limiting plate, wherein the flow limiting plate is located on one side of the material guide plate, a bottom plate is arranged between the flow limiting plate and the material guide plate, an adjusting bolt is arranged above the flow limiting plate, a conveyor belt is arranged below the flow limiting plate, a semicircular material guide trough is arranged inside the material guide trough, the conveyor belt is located inside the material guide trough, and the conveyor belt is an arc-shaped structure, a positioning pin is provided on one side of the bottom plate, the bottom plate is connected to the material guide plate, and a roller is provided at the lower end of the bottom plate, and at least two rollers are provided, and the side surfaces of the two rollers are respectively in contact with the two ends of the conveyor belt.

[0006] Preferably, a limiting long slot is provided inside the current limiting plate, one end of the positioning pin is threadedly connected to the base plate, the other end of the positioning pin passes through the limiting long slot, and the part of the positioning pin passing through the limiting long slot is connected to the nut.

[0007] Preferably, pressure plates are provided at both ends of the roller, the roller is connected to the pressure plate shaft, a bracket is provided on one side of the pressure plate, the two ends of the bracket are respectively connected to the two pressure plates, and the side of the bracket is connected to the bottom plate.

[0008] Preferably, a fixing plate is provided on the side of the bottom plate, a through hole is provided inside the fixing plate, a positioning plate is provided on the upper end of the flow limiting plate, and a flow limiting groove is provided on the lower end of the flow limiting plate.

[0009] Preferably, a reinforcing rib is provided at one end of the fixing plate, and both ends of the reinforcing rib are respectively connected to the bottom plate and the fixing plate; a supporting plate is provided at one end of the positioning plate, and the supporting plate is screwed to the bottom plate.

[0010] Preferably, the upper end of the adjusting bolt extends upward and passes through the positioning plate and the through hole in sequence, the part of the adjusting bolt passing through the through hole is connected to the nut, and a spring is provided between the fixing plate and the positioning plate, and the spring is sleeved on the adjusting bolt.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] The utility model provides a flow limiting plate on the side of the guide plate, and a flow limiting groove at the lower end of the flow limiting plate. After the dry magnetic separator selects the material, the conveyor belt transports the material through the guide plate and then enters the interior of the tubular belt conveyor. When the material passes through the guide plate, the flow limiting groove and the conveyor belt form a transportation channel. The transportation channel limits the entry amount of the material, so that the excess material is intercepted by the flow limiting plate, thereby ensuring that the material entering the tubular belt conveyor will not expand, thereby improving the material transportation efficiency.

[0013] The utility model provides a positioning plate at the upper end of the flow limiting plate, one end of the positioning plate is connected to the bottom plate through a supporting plate, and a fixing plate is provided on the side of the bottom plate. The upper end of the adjusting bolt extends upward and passes through the positioning plate and the fixing plate in sequence. The part of the adjusting bolt passing through the fixing plate is connected to the nut. When a person rotates the nut, the part of the adjusting bolt passing through the fixing plate is lengthened or shortened, thereby causing the flow limiting plate to move up or down, and then the flow limiting plate can be used to limit the amount of material entering. At the same time, the two rollers respectively support the two ends of the conveyor belt, thereby avoiding mutual friction between the conveyor belt and the flow limiting plate, and improving the service life of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is the overall front view of the utility model;

[0015] Figure 2 This is a schematic diagram of the local structure of the bottom plate of the utility model;

[0016] Figure 3 This is a schematic diagram of the local structure of the current limiting plate of the utility model;

[0017] Figure 4 This is a schematic diagram of the local structure of the roller of the present utility model.

[0018] In the figure: 1. Base plate; 101. Fixed plate; 102. Reinforcing rib; 103. Positioning pin; 104. Through hole; 2. Current limiting plate; 201. Positioning slot; 202. Current limiting slot; 203. Positioning plate; 204. Adjusting bolt; 205. Spring; 206. Support plate; 3. Roller; 301. Pressing plate; 302. Bracket; 4. Conveyor belt; 5. Guide plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] In order to solve the problem of long maintenance time and high workload of personnel when the tubular belt conveyor has tube expansion, which leads to low material transportation efficiency, please refer to Figure 1-4 The utility model provides an embodiment: a tubular belt conveyor flow limiting device, including a guide plate 5, and a flow limiting plate 2, the flow limiting plate 2 is located on one side of the guide plate 5, a bottom plate 1 is provided between the flow limiting plate 2 and the guide plate 5, an adjusting bolt 204 is provided above the flow limiting plate 2, a conveyor belt 4 is provided below the flow limiting plate 2, a semicircular guide trough is provided inside the guide plate 5, the conveyor belt 4 is located inside the guide trough, the conveyor belt 4 is an arc-shaped structure, a positioning pin 103 is provided on one side of the bottom plate 1, the bottom plate 1 is connected to the guide plate 5, and a roller 3 is provided at the lower end of the bottom plate 1, and at least two rollers 3 are provided. The side surfaces of the two rollers 3 are in contact with the two ends of the conveyor belt 4 respectively.

[0021] A limiting long groove 201 is set inside the current limiting plate 2, one end of the positioning pin 103 is threadedly connected to the base plate 1, and the other end of the positioning pin 103 passes through the limiting long groove 201. The part of the positioning pin 103 passing through the limiting long groove 201 is connected to the nut, and pressure plates 301 are set at both ends of the roller 3. The roller 3 is axially connected to the pressure plate 301, and a bracket 302 is set on one side of the pressure plate 301. The two ends of the bracket 302 are respectively connected to the two pressure plates 301, and the side of the bracket 302 is connected to the base plate 1.

[0022] After the dry magnetic separator has dry-selected the material, the conveyor belt 4 transports the material through the guide plate 5 and then into the interior of the tubular belt conveyor. When the material passes through the guide plate 5, the flow limiting groove 202 and the conveyor belt 4 form a transportation channel. The transportation channel limits the amount of material entering, so that the excess material is intercepted by the flow limiting plate 2, thereby ensuring that the material entering the tubular belt conveyor will not expand, thereby improving the material transportation efficiency, shortening the maintenance time, and further reducing the subsequent labor intensity of the personnel.

[0023] A fixing plate 101 is provided on the side of the base plate 1, and a through hole 104 is provided inside the fixing plate 101. A positioning plate 203 is provided on the upper end of the flow limiting plate 2, and a flow limiting groove 202 is provided at the lower end of the flow limiting plate 2. A reinforcing rib 102 is provided at one end of the fixing plate 101, and the two ends of the reinforcing rib 102 are respectively connected to the base plate 1 and the fixing plate 101. A support plate 206 is provided at one end of the positioning plate 203, and the support plate 206 is screwed to the base plate 1. The upper end of the adjusting bolt 204 extends upward and passes through the positioning plate 203 and the through hole 104 in sequence. The part of the adjusting bolt 204 passing through the through hole 104 is connected to the nut. A spring 205 is provided between the fixing plate 101 and the positioning plate 203, and the spring 205 is sleeved on the adjusting bolt 204.

[0024] The personnel rotates the nut on the upper end of the adjusting bolt 204 to lengthen or shorten the portion of the adjusting bolt 204 passing through the through hole 104, thereby causing the limiting plate 2 to move up or down, and then the flow limiting plate 2 can be used to limit the amount of material entering, thereby improving the flexibility during use. At the same time, the two rollers 3 respectively support the two ends of the conveyor belt 4, so that the two ends of the conveyor belt 4 are expanded outward, avoiding mutual friction between the conveyor belt 4 and the limiting plate 2, and further improving the service life of the conveyor belt 4.

[0025] Working principle: After the dry magnetic separator selects the material, the conveyor belt 4 transports the material through the guide plate 5 and then enters the interior of the tubular belt conveyor. When the material passes through the guide plate 5, the excess material is intercepted by the flow limiting plate 2, thereby ensuring that the material entering the tubular belt conveyor will not expand, thereby improving the material transportation efficiency.

[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A tubular belt conveyor flow limiting device, comprising a guide plate (5), characterized in that: The invention also includes a flow limiting plate (2), the flow limiting plate (2) is located on one side of the material guide plate (5), a bottom plate (1) is provided between the flow limiting plate (2) and the material guide plate (5), an adjusting bolt (204) is provided above the flow limiting plate (2), a conveyor belt (4) is provided below the flow limiting plate (2), a semicircular material guide trough is provided inside the material guide plate (5), the conveyor belt (4) is located inside the material guide trough, and the conveyor belt (4) is an arc-shaped structure, a positioning pin (103) is provided on one side of the bottom plate (1), the bottom plate (1) is connected to the material guide plate (5), and a roller (3) is provided at the lower end of the bottom plate (1), at least two rollers (3) are provided, and the side surfaces of the two rollers (3) are in contact with the two ends of the conveyor belt (4) respectively.

2. A tubular belt conveyor current limiting device according to claim 1, characterized in that: A limiting long slot (201) is provided inside the current limiting plate (2); one end of the positioning pin (103) is threadedly connected to the bottom plate (1); the other end of the positioning pin (103) passes through the limiting long slot (201); and the portion of the positioning pin (103) passing through the limiting long slot (201) is connected to a nut.

3. The tubular belt conveyor current limiting device according to claim 1, characterized in that: Both ends of the roller (3) are provided with a pressure plate (301), the roller (3) is axially connected to the pressure plate (301), a bracket (302) is provided on one side of the pressure plate (301), both ends of the bracket (302) are respectively connected to the two pressure plates (301), and the side surface of the bracket (302) is connected to the bottom plate (1).

4. A tubular belt conveyor current limiting device according to claim 1, characterized in that: A fixing plate (101) is provided on the side of the bottom plate (1), a through hole (104) is provided inside the fixing plate (101), a positioning plate (203) is provided at the upper end of the flow limiting plate (2), and a flow limiting groove (202) is provided at the lower end of the flow limiting plate (2).

5. A tubular belt conveyor current limiting device according to claim 4, characterized in that: One end of the fixing plate (101) is provided with a reinforcing rib (102), and the two ends of the reinforcing rib (102) are respectively connected to the bottom plate (1) and the fixing plate (101); one end of the positioning plate (203) is provided with a supporting plate (206), and the supporting plate (206) is screw-connected to the bottom plate (1).

6. A tubular belt conveyor current limiting device according to claim 5, characterized in that: The upper end of the adjusting bolt (204) extends upward and passes through the positioning plate (203) and the through hole (104) in sequence. The portion of the adjusting bolt (204) passing through the through hole (104) is connected to the nut. A spring (205) is provided between the fixing plate (101) and the positioning plate (203). The spring (205) is sleeved on the adjusting bolt (204).