Cloth storage mechanism for polarizer production
By adopting trigger components and expansion components in the production of polarizing plates, the problem of undetectable tension changes in the existing technology is solved, the stability of fabric transmission and the consistency of polarizing plate quality are achieved, and the production cost is reduced.
Patent Information
- Application Number
- CN202422536993.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing cloth storage mechanism used in polarizing plate production cannot detect tension changes, causing large rolls to deviate from the winding process, affecting product quality consistency and increasing production costs.
The trigger assembly and expansion assembly are used to adjust the support plate position through the telescopic rod and reset elastic part. Combined with the expansion slot and synchronous gear system, it ensures stable contact and uniform expansion between the cloth and the contact roller, and realizes the detection and adaptation of tension changes.
It improves the stability of fabric transmission and production efficiency, ensures the quality and consistency of polarizing plates, reduces the necessity of manual intervention, and reduces production costs.
Smart Images

Figure CN223303827U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polarizing plate production, in particular to a cloth storage mechanism for polarizing plate production. Background Art
[0002] Polarizing plates are widely used as polarization supply elements or polarization detection elements in liquid crystal display devices. Traditionally, these plates consisted of a polarizing film composed of polyvinyl alcohol bonded to a protective film composed of triacetyl cellulose. However, with the recent incorporation of liquid crystal display devices into mobile devices such as laptop computers and mobile phones, and even large televisions, polarizing plates have been required to be thinner and lighter. Furthermore, as these devices become more portable, their use in a wider range of locations has led to a demand for improved durability.
[0003] In the prior art, the cloth storage mechanism for polarizing plate production is mainly used in the polarizing plate production process, especially in the polarizing film coating production process. This mechanism is mainly to ensure that when the roll is changed and the film is spliced, the film splicing will be temporarily stopped, while the production is continuous. The film storage is to ensure that the continuity of production is not affected. However, the existing cloth storage device cannot detect the tension change and cannot reach the normal speed of the machine startup. It often causes the large roll to deviate from the winding speed, which easily affects the product quality and makes it impossible to guarantee the quality consistency of the product during production. In addition, the production cost is relatively high and the space occupied by the production equipment is relatively large.
[0004] Therefore, we disclose a cloth storage mechanism for polarizing plate production to meet the need for detecting tension changes in the cloth storage device, adapt to different production needs, and reduce the need for manual intervention. Utility Model Content
[0005] The purpose of the present utility model is to provide a cloth storage mechanism for polarizing plate production, so as to solve the problems raised in the above-mentioned background technology, such as the inability to detect tension changes, the inability to reach the normal speed of the machine startup, the frequent deviation of the large roll winding, the easy impact on product quality, and the inability to ensure the quality consistency of the product during production.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A cloth storage mechanism for polarizing plate production includes a support frame, a load-bearing plate fixedly connected to the top of the support frame, a trigger component provided in the support frame for determining changes in cloth tension; an expansion component provided in the support frame for adjusting cloth tension; and a rotating roller rotatably connected to the inner wall of the support frame.
[0008] Preferably, the trigger assembly includes a rotating ring rotatably connected to the rotating roller, a connecting arm is fixedly connected to the rotating ring, a plurality of telescopic rods are fixedly connected to the bottom of the connecting arm, the telescopic rod is a telescopic structure, the bottom of the telescopic rod is fixedly connected to a support plate, a reset elastic member is fixedly sleeved on the telescopic rod, one end of the reset elastic member is fixedly connected to the bottom of the connecting arm, and the other end of the reset elastic member is fixedly connected to the top of the support plate.
[0009] Preferably, the expansion assembly includes a rotating rod fixedly connected to the inner wall of the support frame, one end of the rotating rod is fixedly and rotatably connected to a synchronous gear, a plurality of guide grooves are provided on the synchronous gear, the guide groove is an arc-shaped structure deflected to one side, a limiting rod is slidably connected in the guide groove, one end of the limiting rod is fixedly connected to a moving rod, the moving rod is slidably connected in the sliding groove, and one end of the moving rod is fixedly connected to an expansion plate.
[0010] Preferably, a plurality of groups of rotating rollers are rotatably connected to the inner wall of the support frame, a driving motor is provided at one end of each rotating roller, and a feed plate is provided at one side of the supporting plate.
[0011] Preferably, a contact roller is rotatably connected to the inner wall of the support plate, and a plurality of expansion slots are provided on the contact roller, and the expansion slots are in contact with a film used for producing polarizing plates.
[0012] Preferably, one end of the connecting arm is fixedly connected to an extension arm, and a top of the extension arm is provided with multiple groups of driving teeth.
[0013] Preferably, multiple groups of expansion plates can be spliced together to form a complete circle.
[0014] Preferably, a driving gear is rotatably connected to the inner wall of the support frame, and the driving gear is engaged with the driving teeth.
[0015] Preferably, the surface of the contact roller is made of rubber.
[0016] Preferably, a discharge platform is obliquely provided on the other side of the carrier plate, and an adjustment source is provided on one side of the support frame, and the adjustment source is used to adjust the production speed of the polarizing plate.
[0017] Compared with the prior art, the present invention has the following beneficial effects: through the combination of the telescopic rod and the reset elastic part, the position of the support plate can be flexibly adjusted to ensure stable contact between the cloth and the contact roller, avoiding slipping or wrinkling of the cloth during transmission; the expansion groove increases the contact area between the cloth and the film, and improves the bonding effect of the cloth and the film during the production process. This structure not only improves the stability and production efficiency of cloth transmission, but also effectively guarantees the quality and consistency of the polarizing plate, and has significant practical application value. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from the first perspective;
[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a second viewing angle;
[0021] Figure 3 This is a schematic diagram of the partial three-dimensional structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of the trigger component of the utility model;
[0023] Figure 5 For this utility model Figure 4 A in the middle is an enlarged schematic diagram of the three-dimensional structure;
[0024] Figure 6 This is a schematic diagram of the three-dimensional structure of the expansion component of the utility model.
[0025] Explanation of the figure numbers: 1. Support frame; 2. Loading plate; 3. Rotating roller; 4. Feed plate; 5. Discharge table; 6. Adjustment source; 7. Drive motor; 8. Rotating ring; 9. Connecting arm; 10. Telescopic rod; 11. Reset elastic member; 12. Support plate; 13. Contact roller; 14. Extension slot; 15. Extension arm; 16. Drive gear; 17. Rotating rod; 18. Synchronous gear; 19. Drive gear; 20. Sliding slot; 21. Moving rod; 22. Guide slot; 23. Limit rod; 24. Expansion plate. DETAILED DESCRIPTION
[0026] The present invention is described in further detail below with reference to the accompanying drawings.
[0027] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are for illustrative purposes only, and those skilled in the art will readily appreciate other obvious variations. The basic principles of the present invention as defined in the following description may be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.
[0028] Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "transverse", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like to indicate directions or positions are based on the directions or positional relationships shown in the accompanying drawings, which are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the above terms should not be understood as limitations on the present invention.
[0029] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the elements may be multiple, and the term "one" should not be understood as a limitation on the quantity. Example
[0030] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 As shown, a cloth storage mechanism for polarizing plate production comprises a support frame 1, a carrying plate 2 is fixedly connected to the top of the support frame 1, a trigger component is provided in the support frame 1 for judging the tension change of the cloth; an expansion component is provided in the support frame 1 for adjusting the tension of the cloth; rotating rollers 3 are rotatably connected to the inner wall of the support frame 1, a plurality of groups of rotating rollers 3 are rotatably connected to the inner wall of the support frame 1, a driving motor 7 is provided at one end of the rotating rollers 3, a feed plate 4 is provided on one side of the carrying plate 2, a discharge table 5 is obliquely provided on the other side of the carrying plate 2, and an adjustment source 6 is provided on one side of the support frame 1, and the adjustment source 6 is used to adjust the production speed of the polarizing plate.
[0031] Specifically, the support frame 1 is fixedly connected to the carrier plate 2 for carrying the cloth, and the rotating roller 3 is driven to rotate by the driving motor 7, so that after the cloth enters the feed plate 4, it is transmitted to the discharge platform 5 through the carrier plate 2, and finally the cloth conveying process is completed, making the cloth transmission more stable and efficient. The trigger component and the expansion component are respectively arranged on the inner wall of the support frame 1, which enhances the stability of the cloth during the transmission process, avoids the knotting and wrinkling of the cloth, and improves the production efficiency. The adjustment source 6 can adjust the production speed of the polarizing plate to adapt to different production needs, effectively improving the automation level of polarizing plate production, reducing the necessity of manual intervention, and having significant economic benefits and practical value.
[0032] Preferably, the trigger assembly includes a rotating ring 8 rotatably connected to the rotating roller 3, a connecting arm 9 is fixedly connected to the rotating ring 8, and a plurality of telescopic rods 10 are fixedly connected to the bottom of the connecting arm 9. The telescopic rod 10 is a telescopic structure, and the bottom of the telescopic rod 10 is fixedly connected to a support plate 12. A reset elastic member 11 is fixedly sleeved on the telescopic rod 10, one end of the reset elastic member 11 is fixedly connected to the bottom of the connecting arm 9, and the other end of the reset elastic member 11 is fixedly connected to the top of the support plate 12. A contact roller 13 is rotatably connected to the inner wall of the support plate 12, and the surface of the contact roller 13 is made of rubber. The contact roller 13 is provided with a plurality of expansion slots 14, and the expansion slots 14 are in contact with the film used for the production of polarizing plates.
[0033] Specifically, when the rotating roller 3 rotates, it drives the rotating ring 8 to rotate synchronously, and the connecting arm 9 also moves accordingly. The multiple groups of telescopic rods 10 at the bottom of the connecting arm 9 can be extended and retracted to adapt to different tensions and position changes of the fabric. The support plate 12 fixedly connected to the bottom of the telescopic rod 10 always maintains a certain elastic pressure through the action of the reset elastic member 11. The contact roller 13 rotatably connected on the inner wall of the support plate 12 contacts the surface of the fabric and ensures smooth transmission of the fabric through multiple groups of expansion grooves 14. The expansion grooves 14 contact the film used in the production of polarizing plates, ensuring a close bond between the fabric and the film. Through the combination of the telescopic rod 10 and the reset elastic member 11, the position of the support plate 12 can be flexibly adjusted to ensure stable contact between the fabric and the contact roller 13, avoiding slipping or wrinkling of the fabric during transmission. The expansion grooves 14 increase the contact area between the fabric and the film, thereby improving the bonding effect between the fabric and the film during the production process. This structure not only improves the stability and production efficiency of fabric transmission, but also effectively guarantees the quality and consistency of the polarizing plates, and has significant practical application value.
[0034] Preferably, the expansion assembly includes a rotating rod 17 fixedly connected to the inner wall of the support frame 1, one end of the rotating rod 17 is fixedly and rotatably connected to a synchronous gear 18, and a plurality of guide grooves 22 are provided on the synchronous gear 18, and the guide groove 22 is an arc-shaped structure deflected to one side, and a limiting rod 23 is slidably connected in the guide groove 22, and one end of the limiting rod 23 is fixedly connected to a moving rod 21, and the moving rod 21 is slidably connected in the sliding groove 20, and one end of the moving rod 21 is fixedly connected to an expansion plate 24, and multiple groups of expansion plates 24 can be spliced to form a complete circle, one end of the connecting arm 9 is fixedly connected to an extension arm 15, and a plurality of drive teeth 16 are provided on the top of the extension arm 15; a drive gear 19 is rotatably connected to the inner wall of the support frame 1, and the drive gear 19 is meshed with the drive tooth 16.
[0035] Specifically, when the driving tooth 16 drives the driving gear 19 to rotate, the synchronous gear 18 meshing with it rotates synchronously, and the guide groove 22 on the synchronous gear 18 guides the limiting rod 23 to slide. The movement of the limiting rod 23 drives the moving rod 21 to slide in the sliding groove 20. One end of the moving rod 21 is fixedly connected to an expansion plate 24. A complete circular structure can be formed by splicing multiple groups of expansion plates 24. The expansion assembly can evenly expand the fabric, which not only improves the stability and uniformity of the fabric during transmission, but also effectively avoids the offset and deformation problems of the fabric during the expansion process, ensuring the high quality and consistency of the fabric in the production process of polarizing plates, and has significant practical application value.
[0036] As can be seen from the above, when the cloth storage mechanism for polarizing plate production is working, the rotating roller 3 is driven to rotate by the driving motor 7, so that after the cloth enters the feed plate 4, when the rotating roller 3 rotates, the rotating ring 8 is driven to rotate synchronously, and the connecting arm 9 also moves accordingly. The multiple groups of telescopic rods 10 at the bottom of the connecting arm 9 can be telescopic to adapt to the different tensions and position changes of the cloth. The support plate 12 fixedly connected to the bottom of the telescopic rod 10 always maintains a certain elastic pressure through the action of the reset elastic member 11. The contact roller 13 rotatably connected on the inner wall of the support plate 12 contacts the surface of the cloth and ensures the smooth transmission of the cloth through multiple groups of expansion slots 14. The expansion slot 14 contacts the film used for polarizing plate production to ensure the cloth and the film. The close combination between them, when the driving tooth 16 drives the driving gear 19 to rotate, the synchronous gear 18 meshing with it rotates synchronously, and the guide groove 22 on the synchronous gear 18 guides the limiting rod 23 to slide. The movement of the limiting rod 23 drives the moving rod 21 to slide in the sliding groove 20. One end of the moving rod 21 is fixedly connected with an expansion plate 24. A complete circular structure can be formed by splicing multiple groups of expansion plates 24. The expansion component can evenly expand the fabric, which not only improves the stability and uniformity of the fabric during transmission, but also effectively avoids the offset and deformation problems of the fabric during the expansion process, ensuring the high quality and consistency of the fabric in the production process of polarizing plates, and has significant practical application value.
[0037] Those skilled in the art will appreciate that the embodiments of the present invention described above and shown in the accompanying drawings are intended only as examples and do not limit the present invention. The objectives of the present invention have been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments. Any variations or modifications may be made to the embodiments of the present invention without departing from the principles.
Claims
1. A cloth storage mechanism for polarizing plate production, characterized in that: include: A support frame (1), the top of the support frame (1) being fixedly connected to a bearing plate (2), and a trigger component being provided inside the support frame (1) for determining changes in cloth tension; The support frame (1) is provided with an expansion component for adjusting the tension of the fabric; A rotating roller (3), the rotating roller (3) being rotatably connected to the inner wall of the support frame (1); The trigger assembly comprises a rotating ring (8) rotatably connected to the rotating roller (3), a connecting arm (9) fixedly connected to the rotating ring (8), a plurality of telescopic rods (10) fixedly connected to the bottom of the connecting arm (9), the telescopic rods (10) being a telescopic structure, a support plate (12) fixedly connected to the bottom of the telescopic rods (10), a reset elastic member (11) fixedly sleeved on the telescopic rods (10), one end of the reset elastic member (11) fixedly connected to the bottom of the connecting arm (9), and the other end of the reset elastic member (11) fixedly connected to the top of the support plate (12).
2. The cloth storage mechanism for polarizing plate production according to claim 1, characterized in that: The expansion assembly includes a rotating rod (17) fixedly connected to the inner wall of the support frame (1), one end of the rotating rod (17) is fixedly and rotatably connected to a synchronous gear (18), a plurality of guide grooves (22) are provided on the synchronous gear (18), the guide groove (22) is an arc-shaped structure deflected to one side, a limiting rod (23) is slidably connected in the guide groove (22), one end of the limiting rod (23) is fixedly connected to a moving rod (21), the moving rod (21) is slidably connected in the sliding groove (20), and one end of the moving rod (21) is fixedly connected to an expansion plate (24).
3. The cloth storage mechanism for polarizing plate production according to claim 1, characterized in that: A plurality of groups of rotating rollers (3) are rotatably connected to the inner wall of the support frame (1), one end of each rotating roller (3) is provided with a driving motor (7), and a feed plate (4) is provided on one side of the supporting plate (2).
4. The cloth storage mechanism for polarizing plate production according to claim 1, characterized in that: A contact roller (13) is rotatably connected to the inner wall of the support plate (12), and a plurality of expansion slots (14) are provided on the contact roller (13), and the expansion slots (14) are in contact with a film used for producing polarizing plates.
5. The cloth storage mechanism for polarizing plate production according to claim 1, characterized in that: One end of the connecting arm (9) is fixedly connected to an extension arm (15), and a top of the extension arm (15) is provided with multiple groups of driving teeth (16).
6. The cloth storage mechanism for polarizing plate production according to claim 2, characterized in that: Multiple groups of expansion plates (24) can be spliced together to form a complete circle.
7. The cloth storage mechanism for polarizing plate production according to claim 5, characterized in that: A driving gear (19) is rotatably connected to the inner wall of the support frame (1), and the driving gear (19) is meshed with the driving teeth (16).
8. The cloth storage mechanism for producing polarizing plates according to claim 4, characterized in that: The surface of the contact roller (13) is made of rubber.
9. The cloth storage mechanism for producing polarizing plates according to claim 3, characterized in that: A discharge platform (5) is obliquely provided on the other side of the carrier plate (2), and an adjustment source (6) is provided on one side of the support frame (1), wherein the adjustment source (6) is used to adjust the production speed of the polarizing plate.