Shaft-mounted wire supply steering guide wheel device

Through the design of rotating outlet assembly and guide wheel assembly, the wear problem caused by changing the position of the wire output end is solved, and the stable transmission and efficient guidance of the wire in different directions is achieved, which improves the stability and reliability of the device.

CN223303909UActive Publication Date: 2025-09-05PACIFIC WIRE & CABLE (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202422900646.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-09-05
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

When the output position of the existing shaft-mounted and wire-supply steering guide wheel device changes, it is easy to cause the wire to rub against the edge of the outlet hole, increase the wire resistance, and make the outlet operation inconvenient.

Method used

The rotating outlet assembly and guide wheel assembly design is adopted. The outlet shaft can rotate relative to the fixing frame. The guide wheel body is connected to the outlet shaft through the guide wheel frame. The conductor assembly changes the output angle of the wire, and combines the guide wheel groove and locking member to ensure stable transmission of the wire.

Benefits of technology

Effectively avoid wire wear, ensure the stability and reliability of wire output in different directions, improve transmission efficiency, and extend the service life of the equipment.

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Abstract

The utility model discloses a shaft-mounted wire supply steering guide wheel device, and relates to the technical field of wire guiding devices, the shaft-mounted wire supply steering guide wheel device comprises a rotary wire outlet assembly, a guide wheel assembly and a wire guiding assembly, the rotary wire outlet assembly is used for introducing a wire and comprises a fixing frame, a wire outlet shaft and a guide wheel frame, and the wire outlet shaft is rotationally connected with the fixing frame and allows the wire to penetrate through to enter the guide wheel assembly; the guide wheel frame is connected with a wire outlet shaft; the guide wheel assembly comprises a guide wheel body which is rotationally connected with a guide wheel frame. The wire guiding assembly comprises a connecting swing arm and a wire guiding shaft, the connecting swing arm is rotationally connected with the guide wheel body, and the wire guiding shaft is connected with the connecting swing arm and used for changing the wire guiding-out angle. The wire outlet shaft can rotate relative to the fixing frame, so that the guide wheel body can rotate relative to the fixing frame, when the output direction of the cable is changed, the guide wheel body can be correspondingly rotated, the guide function of the guide wheel can be kept when the cable is output in different directions, and wire abrasion or inconvenient wire outlet operation is avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of wire guide devices, and in particular to an axle-mounted wire supply steering guide wheel device. Background Art

[0002] Shaft-mounted wire feed steering guide pulley devices are widely used in wire and cable manufacturing, automated production lines, and other fields to precisely guide and efficiently transport wires. With the continuous development of industrial production, higher requirements are being placed on wire transport accuracy and efficiency. This device not only improves production efficiency but also reduces product quality issues caused by poor wire transport, thereby improving overall production quality. Furthermore, the device can adapt to diverse working environments, ensuring wire stability and safety under various complex working conditions. Existing wire transport technologies typically use fixed guide pulleys or pulleys to guide the wires. These traditional solutions primarily include the following: 1. Fixed guide pulleys, whose position can be adjusted to change the wire's path; 2. Adjustable guide pulleys, whose angle can be manually or electrically adjusted to achieve precise wire guidance; 3. Multi-stage guide pulley systems, where multiple guide pulleys work together to achieve complex wire path changes. While these methods can meet wire transport requirements to a certain extent, they still have some shortcomings in practical applications.

[0003] Utility model patent announcement number CN221116484U discloses a steerable wire guide wheel mechanism, which is provided by arranging a rotatable first wire wheel on the mounting bracket, and a second guide wheel is provided on the side of the mounting bracket located at the first wire wheel. The second guide wheel and the first guide wheel improve the stability of the wire during the pay-off movement to prevent the wire from jumping out of the first guide wheel due to excessive vibration. A wire outlet hole is provided through a section of the mounting bracket away from the second guide wheel. A rotating shaft for the wire to pass through is provided in the wire outlet hole, and a rotating shaft and a rotating assembly for the wire to pass through are provided on the mounting bracket. After the wire passes through the wire outlet hole for outlet, when the outlet end swings or turns, the rotating shaft rotates to adapt to the swing of the wire. However, this guide wheel mechanism is only applicable to the situation where the outlet end swings. When the position of the wire output end changes, the wire will be pulled to rub the edge of the wire outlet hole, causing wire wear and increasing wire resistance, making the outlet operation inconvenient. Summary of the Invention

[0004] The purpose of this application is to provide an axially mounted wire feeding steering guide wheel device to solve the problem of inconvenience in wire outlet operation caused by position change, which leads to friction between the wire and the wire outlet hole.

[0005] The present application provides an axle-mounted wire feeding steering guide wheel device adopts the following technical solution:

[0006] A shaft-mounted wire feeding steering guide wheel device, comprising:

[0007] The rotating outlet assembly is used to introduce wires, including a fixed frame, an outlet shaft and a guide wheel frame. The outlet shaft is rotatably connected to the fixed frame, the outlet shaft allows the wire to pass through to enter the guide wheel assembly, and the guide wheel frame is connected to the outlet shaft;

[0008] The guide wheel assembly includes a guide wheel body, and the guide wheel body is rotatably connected to the guide wheel frame;

[0009] The wire assembly includes a connecting swing arm and a wire shaft. The connecting swing arm rotates to connect the guide wheel body. The wire shaft is connected to the connecting swing arm. The wire shaft is used to change the lead-out angle of the wire.

[0010] By adopting the above technical solution, the fixed frame serves as the mounting component of the guide wheel assembly, which is used to fix the guide wheel assembly in the required installation position. The wire enters the guide wheel assembly from the outlet shaft. Since the guide wheel body is connected to the outlet shaft through the guide wheel frame, and the outlet shaft can rotate relative to the fixed frame, the guide wheel body can also rotate relative to the fixed frame. When the output direction of the cable changes, the guide wheel body can be rotated accordingly, so that the guiding function of the guide wheel can be maintained when outputting the wire in different directions, avoiding wire wear or inconvenience in output operation. The wire assembly can change the output angle of the wire in the direction of the guide wheel body, thereby improving the stability of the wire output at different angles.

[0011] Optionally, a guide wheel groove is provided on the guide wheel body, and the guide wheel groove is used to prevent the wire from falling off.

[0012] By adopting the above technical solution, the guide wheel groove on the guide wheel body can effectively prevent the wire from falling off in the guide wheel device, thereby improving the stability and reliability of the wire transmission process.

[0013] Optionally, the wire outlet of the wire outlet shaft corresponds to the guide wheel groove.

[0014] By adopting the above technical solution, the wire outlet of the wire outlet shaft is set corresponding to the guide wheel groove, which can ensure that the wire enters the guide wheel groove accurately after being led out from the wire outlet shaft, effectively avoiding the bending of the wire during transmission, and improving the stability and reliability of the wire guiding.

[0015] Optionally, the guide wheel assembly further includes a connecting rod, one end of which is coaxially connected to the guide wheel body and the other end of which is rotatably connected to the guide wheel frame.

[0016] By adopting the above technical solution, one end of the connecting rod is coaxially connected to the guide wheel body, and the other end is rotatably connected to the guide wheel frame, so that the guide wheel body can rotate more stably, while ensuring the overall structural strength and reliability of the guide wheel device, and improving the accuracy and stability of wire guiding.

[0017] Optionally, the connecting swing arm is rotatably connected to the connecting rod, and the connecting swing arm is arranged on a side of the guide wheel frame opposite to the guide wheel body.

[0018] By adopting the above technical solution, since the guide wheel frame is a structure that supports the guide wheel assembly and the wire assembly, the connecting swing arm and the guide wheel body are respectively arranged on both sides of the guide wheel frame, so that the guide wheel frame can balance the load on both sides, thereby improving the structural stability of the guide wheel device.

[0019] Optionally, the wire assembly further includes a locking member, which is provided on the connecting swing arm and is used to lock the relative position of the connecting swing arm and the lead body.

[0020] By adopting the above technical solution, the locking part is arranged on the connecting swing arm, which can effectively lock the relative position of the connecting swing arm and the guide wheel body, ensuring that the wire lead-out angle is stable during use, avoiding the wire from deviating from the predetermined path due to the shaking of the connecting swing arm, and improving the working reliability and stability of the device.

[0021] Optionally, a first bearing is provided between the fixing frame and the outlet shaft.

[0022] By adopting the above technical solution, setting the first bearing can significantly reduce the friction resistance between the fixed shaft and the outlet pipe, improve the operating efficiency and stability of the rotating outlet device, reduce wear and tear, and extend the service life of the equipment.

[0023] Optionally, a second bearing is provided between the connecting rod and the guide wheel frame.

[0024] By adopting the above technical solution, the second bearing between the connecting rod and the guide wheel frame can effectively reduce the friction between the two, improve the operating efficiency and stability of the device, and extend its service life.

[0025] In summary, this application includes at least one of the following beneficial technical effects:

[0026] 1. The fixed frame is the mounting component of the guide wheel assembly, used to fix the guide wheel assembly in the required installation position. The wire enters the guide wheel assembly from the outlet shaft. Since the guide wheel body is connected to the outlet shaft through the guide wheel frame, and the outlet shaft can rotate relative to the fixed frame, the guide wheel body can also rotate relative to the fixed frame. When the output direction of the cable changes, the guide wheel body can be rotated accordingly, so that the guide wheel can maintain its guiding function when outputting the wire in different directions, avoiding wire wear or inconvenience in output operation. The wire assembly can change the output angle of the wire in the direction of the guide wheel body, thereby improving the stability of the wire output at different angles;

[0027] 2. The wire outlet of the outlet shaft is set corresponding to the guide wheel groove, which can ensure that the wire enters the guide wheel groove accurately after being led out from the outlet shaft, effectively preventing the wire from bending during transmission and improving the stability and reliability of the wire guidance;

[0028] 3. The locking piece is set on the connecting swing arm, which can effectively lock the relative position of the connecting swing arm and the guide wheel body, ensuring the stability of the wire lead-out angle during use, avoiding the wire deviating from the predetermined path due to the shaking of the connecting swing arm, and improving the working reliability and stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a front view of the overall structure of the embodiment of the present application;

[0030] Figure 2 This is a side view of the overall structure of an embodiment of the present application;

[0031] Figure 3 It is a bottom view of the overall structure of an embodiment of the present application.

[0032] Figure numerals: 1. Rotating outlet assembly; 11. Fixed frame; 12. Outlet shaft; 13. Guide wheel frame; 14. First bearing; 2. Guide wheel assembly; 21. Guide wheel body; 22. Guide wheel groove; 23. Connecting rod; 24. Second bearing; 3. Wire assembly; 31. Connecting swing arm; 32. Wire shaft; 33. Locking piece. DETAILED DESCRIPTION

[0033] The present application is further described in detail below with reference to the accompanying drawings.

[0034] A shaft-mounted wire feeding steering guide wheel device, referring to Figure 1 , including a rotating outlet assembly 1, a guide wheel assembly 2 and a wire assembly 3. The guide wheel device is an inverted structure, the rotating outlet assembly 1 is used to connect the guide wheel device on the upper side, and the guide wheel assembly 2 and the wire assembly 3 are both installed on the rotating outlet assembly 1.

[0035] Reference Figure 1 and 2 The rotating wire-discharging assembly 1 includes a fixed frame 11, a wire-discharging shaft 12 and a guide wheel frame 13. The fixed frame 11 is the mounting structure of the guide wheel device. The fixed frame 11 is usually installed below the support surface, so that the guide wheel device is installed upside down. A first bearing 14 is installed between the wire-discharging shaft 12 and the fixed frame 11, so that the wire-discharging shaft 12 can rotate relative to the fixed frame 11. Since the wire-discharging shaft 12 is connected to the other components, the guide wheel device can rotate relative to the mounting surface. When the input angle of the wire changes, the guide wheel device can rotate accordingly, thereby ensuring that the wire can be smoothly output and avoiding wire wear or obstruction of the wire-discharging operation. The guide wheel frame 13 is connected to the wire-discharging shaft 12. The guide wheel frame 13 is used to connect the guide wheel assembly 2 and the wire assembly 3, so that the rotation of the wire-discharging shaft 12 drives the rotation of the other components.

[0036] Reference Figure 1 and 2The guide wheel assembly 2 includes a guide wheel body 21 and a connecting rod 23. A second bearing 24 is provided between the connecting rod 23 and the guide wheel frame 13, and the guide wheel body 21 is mounted on the connecting rod 23, so that the guide wheel body 21 and the connecting rod 23 can rotate relative to the guide wheel frame 13, and can rotate the conductive wire to ensure the stability of the wire transmission. A guide wheel groove 22 is provided on the guide wheel body 21, and the wire is wound around the guide wheel body 21 through the guide wheel groove 22, thereby preventing the wire from falling off the guide wheel body 21. A channel for the wire to pass through is provided in the middle of the outlet shaft 12, and the outlet of the outlet shaft 12 corresponds to the guide wheel groove 22, so that the wire can be wound around the guide wheel body 21 without bending.

[0037] Reference Figure 2 and 3 The wire assembly 3 includes a connecting arm 31, a wire shaft 32, and a locking member 33. The connecting rod 23 passes through the guide wheel frame 13. At the other end relative to the guide wheel body 21, the connecting rod 23 rotates to connect to the connecting arm 31, so that the connecting arm 31 and the guide wheel body 21 are respectively connected to the two sides of the guide wheel frame 13. This makes the load on both sides of the guide wheel frame 13 uniform and ensures the stable operation of the guide wheel device. The wire shaft 32 is connected to one end of the connecting arm 31 and the connecting rod 23. When the cable is output from the guide wheel body 21, the wire output angle can be changed along the guide wheel body 21 through the wire shaft 32, so that the wire can remain stable when output at different angles.

[0038] Reference Figure 2 and 3 The locking member 33 is disposed on the outside of the connecting swing arm 31 and is used to lock the relative position of the connecting swing arm 31 and the guide wheel body 21. The locking member 33 can be a locking nut or a buckle. When the wire lead-out angle needs to be adjusted, the locking member 33 can be loosened, the position of the connecting swing arm 31 can be adjusted, and then the locking member 33 can be re-tightened to ensure the stability of the connecting swing arm 31 and, in turn, the stable transmission of the wire.

[0039] The implementation principle of the embodiment of the present application is as follows: the wire enters the guide wheel device from the wire outlet shaft 12, and is wound on the guide wheel body 21, and the output angle is adjusted by the position of the locking piece 33. In addition, since the wire outlet shaft 12 can rotate relative to the fixed frame 11, the guide wheel body 21 can also rotate relative to the fixed frame 11, so that the wire can be output from different angles, and the wire transmission can be guaranteed to be stable during the output process to prevent the wire from falling off or wearing.

[0040] The examples of this specific embodiment are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, any equivalent changes made based on the structure, shape, and principle of this application should be included in the scope of protection of this application.

Claims

1. A shaft-mounted wire feeding steering guide wheel device, characterized in that: include: A rotating outlet assembly (1) is used for introducing wires, comprising a fixed frame (11), an outlet shaft (12) and a guide wheel frame (13); the outlet shaft (12) is rotatably connected to the fixed frame (11); the outlet shaft (12) allows the wires to pass through and enter the guide wheel assembly (2); and the guide wheel frame (13) is connected to the outlet shaft (12); A guide wheel assembly (2) includes a guide wheel body (21), wherein the guide wheel body (21) is rotatably connected to the guide wheel frame (13); The wire assembly (3) comprises a connecting swing arm (31) and a wire shaft (32), wherein the connecting swing arm (31) is rotatably connected to the guide wheel body (21), and the wire shaft (32) is connected to the connecting swing arm (31), and the wire shaft (32) is used to change the angle of the wire lead-out.

2. The shaft-mounted wire feeding steering guide wheel device according to claim 1, characterized in that: The guide wheel body (21) is provided with a guide wheel groove (22), and the guide wheel groove (22) is used to prevent the wire from falling off.

3. The shaft-mounted wire feeding steering guide wheel device according to claim 2, characterized in that: The wire outlet of the wire outlet shaft (12) corresponds to the guide wheel groove (22).

4. The shaft-mounted wire feeding steering guide wheel device according to claim 1, characterized in that: The guide wheel assembly (2) further comprises a connecting rod (23), one end of which is coaxially connected to the guide wheel body, and the other end of which is rotatably connected to the guide wheel frame (13).

5. The shaft-mounted wire feeding steering guide wheel device according to claim 4, characterized in that: The connecting swing arm (31) is rotatably connected to the connecting rod (23), and the connecting swing arm (31) is arranged on a side of the guide wheel frame (13) opposite to the guide wheel body (21).

6. The shaft-mounted wire feeding steering guide wheel device according to claim 1, characterized in that: The wire assembly (3) further comprises a locking member (33), which is provided on the connecting swing arm (31) and is used to lock the relative position of the connecting swing arm (31) and the guide wheel body.

7. The shaft-mounted wire feeding steering guide wheel device according to claim 1, characterized in that: A first bearing (14) is provided between the fixing frame (11) and the outlet shaft (12).

8. The shaft-mounted wire feeding steering guide wheel device according to claim 4, characterized in that: A second bearing (24) is provided between the connecting rod (23) and the guide wheel frame (13).

Citation Information

Patent Citations

  • Steerable wire outlet guide wheel mechanism

    CN221116484U