Traction device for ES fiber preparation
Through the traction device designed by lifting and adjusting components, the problem of fiber wire breakage in ES fiber preparation is solved, and the stable traction and efficient preparation of fiber wire are achieved.
Patent Information
- Application Number
- CN202422441235.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-10
AI Technical Summary
During the preparation of ES fibers, the fiber wires are prone to break due to excessive surface tension during the traction process, which affects the fiber preparation effect.
A traction device including a lifting part, a traction part and an adjustment assembly is designed to adjust the height of the guide roller through a motor drive threaded rod, and combine the cylinder and spring structure to relieve the tension of the fiber wire to ensure that the fiber wire continues to crack during the traction process.
Effectively prevent the fiber wire from breaking during the traction process, improving the success rate of fiber preparation and the application scope of the device.
Smart Images

Figure CN223303911U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fiber preparation, in particular to a traction device for preparing ES fibers. Background Art
[0002] ES fiber is a two-component, low-melting-point, hot-melt fiber composed of polypropylene and polyethylene. The core layer of ES fiber is polypropylene, which acts as the main fiber, while the sheath layer is polyethylene, which acts as a hot-melt adhesive. This structure allows the sheath layer of ES fiber to melt and bond during the heat treatment process, while the core layer remains in a fiber state, thus forming a special thermally bondable composite fiber. The structure and production process of ES fiber are as follows: its core layer is polypropylene, which acts as the main fiber, while the sheath layer is polyethylene, which acts as a hot-melt adhesive. During the production process, ES composite fibers are prepared through processes such as spinning, drawing, and curling, among which curling molding and oven drying and heat setting are the two most critical steps.
[0003] ES fiber has a wide range of applications. Due to its high strength, good elasticity, good porosity, and excellent permeability, ES fiber is commonly used in the production of sanitary materials, thermal insulation fillings, and filter materials. For example, in the production of KN95 masks, ES fiber is used as hot air cotton to improve the mask's filtration efficiency and comfort.
[0004] At present, in the actual application of the traction device for ES fiber preparation, the fiber filaments ejected from the nozzle of the electrospinning equipment enter the receiving device under the action of the traction mechanism. In this process, the thin stream undergoes solvent volatilization, solidification and other processes, and finally deposits on the receiving device to form fibers. However, if the surface tension is too large during the fiber filament traction process, the fiber filaments will break, affecting the fiber preparation. Utility Model Content
[0005] The purpose of the present invention is to provide a traction device for preparing ES fibers, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a pulling device for preparing ES fibers, comprising a base, wherein a fiber filament is arranged on the top of the base;
[0007] A traction assembly, wherein the traction assembly is arranged on the top of the base;
[0008] Wherein, the traction assembly includes a lifting part and a traction part, and the lifting part and the traction part are both arranged on the top of the base;
[0009] An adjustment component is disposed on the top of the base;
[0010] Wherein, the adjustment component includes an adjustment part 1 and an adjustment part 2, and the adjustment part 1 and the adjustment part 2 are both arranged on the top of the base.
[0011] Preferably, the lifting part includes a motor 1, a base plate is provided on the top of the motor 1, a threaded barrel is fixedly installed on the top of the base plate, a threaded rod is fixedly installed on the output end of the motor 1, a top plate is fixedly installed on the top of the threaded barrel, and a guide roller is provided on the top of the top plate; the threaded rod is driven to rotate by the motor 1, and the threaded barrel and the guide roller on the top are lifted and lowered accordingly, thereby achieving the effect of facilitating the adjustment of the position height between the guide roller and the nozzle of the electrospinning equipment.
[0012] Preferably, the motor is fixedly installed inside the base, the threaded cylinder and the threaded rod are movably installed through threads, side panels are fixedly installed on both sides of the top plate, the side panels and the two ends of the guide roller are movably installed, the top of the guide roller is in contact with the fiber filament, and the guide roller and the fiber filament are movably installed.
[0013] Preferably, the traction part includes a cylinder, a frame is fixedly installed on the telescopic end of the cylinder, a rotating roller is movably installed inside the frame, a transmission roller is movably installed on the top of the frame, and a second motor is fixedly installed on one end of the transmission roller.
[0014] Preferably, the cylinder is fixedly installed inside the base, the top of the cylinder passes through the base and extends to the top of the base, the transmission roller is arranged directly above the rotating roller, the motor 2 is fixedly installed on the frame, the bottom of the transmission roller and the top of the rotating roller are in contact with the fiber filaments, and the transmission roller and the rotating roller are movably installed between the fiber filaments.
[0015] Preferably, the adjustment part 1 includes a frame, a spring 1 is fixedly connected to the interior of the frame, one end of the spring 1 is fixedly connected to a movable block 1, a limiting column is movably installed inside the movable block 1, and a movable roller 1 is movably installed inside the movable block 1; the movable roller 1 is movably installed inside the frame, and the movable roller 1 and the movable block 1 are movably installed, and the movable block 1 is fixedly connected to the spring 1, thereby achieving the effect of effectively reducing the tension during the fiber filament pulling process.
[0016] Preferably, the frame is fixedly mounted on both sides of the top of the base, the frame is arranged between the guide roller and the transmission roller, the limit column is fixedly mounted on the inner wall of the frame, one end of the limit column passes through spring 1 and movable block 1 in sequence, and one end of the limit column extends to the top of movable block 1.
[0017] Preferably, the second adjusting part includes a second movable block, the top of the second movable block is fixedly connected to a second spring, a second movable roller is movably installed inside the second movable block, a bottom column is fixedly installed on the top of the base, the second movable block is movably installed inside the frame, the second movable block is movably installed between the limit column, one end of the second spring is fixedly connected to the inner wall of the frame, the second movable roller is arranged directly above the first movable roller, a bottom plate and a threaded cylinder are movably installed inside the bottom column, and the bottom column is movably installed between the top plate.
[0018] The utility model provides a traction device for preparing ES fibers, which has the following beneficial effects:
[0019] (1) The utility model sets an adjustment component, wherein movable roller 1 is movably installed between movable block 1, and movable block 1 is movably installed between movable block 1 and a limiting column. When the tension of the fiber filament is large, movable block 1 moves on the surface of the limiting column, and spring 1 contracts to reduce the tension of the fiber filament. The movable roller 2 has a similar function to the movable roller 1, thereby preventing the fiber filament from breaking during the traction process.
[0020] (2) The utility model sets a lifting part and places the traction device at the nozzle of the electrospinning equipment. When the motor is started, the threaded rod rotates, and the threaded cylinder and the bottom plate are lifted and lowered inside the bottom column. The height of the guide roller is adjusted according to the actual height of the nozzle so that the guide roller and the nozzle are at the same horizontal height position, thereby achieving the effect of increasing the application range of the traction device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the structure of the utility model;
[0022] Figure 2 This is a front view of the traction device of the utility model;
[0023] Figure 3 This is a right side view of the traction device of the utility model;
[0024] Figure 4 For this utility model Figure 2 A magnified partial view of center A.
[0025] In the figure: 1 base, 2 fiber filament, 3 traction assembly, 31 lifting part, 311 motor 1, 312 bottom plate, 313 threaded cylinder, 314 threaded rod, 315 top plate, 316 guide roller, 32 traction part, 321 cylinder, 322 frame, 323 rotating roller, 324 transmission roller, 325 motor 2, 4 adjustment assembly, 41 adjustment part 1, 411 frame, 412 spring 1, 413 movable block 1, 414 limiting column, 415 movable roller 1, 42 adjustment part 2, 421 movable block 2, 422 spring 2, 423 movable roller 2, 424 bottom column. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0028] Example 1
[0029] A preferred embodiment of the traction device for preparing ES fibers provided by the present invention is as follows: Figure 1-4 As shown: A pulling device for preparing ES fibers, comprising a base 1, with fiber filaments 2 arranged on the top of the base 1;
[0030] The traction component 3 is arranged on the top of the base 1;
[0031] The traction assembly 3 includes a lifting portion 31 and a traction portion 32, and both the lifting portion 31 and the traction portion 32 are arranged on the top of the base 1;
[0032] The lifting part 31 includes a motor 311, a bottom plate 312 is provided on the top of the motor 311, a threaded cylinder 313 is fixedly installed on the top of the bottom plate 312, a threaded rod 314 is fixedly installed on the output end of the motor 311, a top plate 315 is fixedly installed on the top of the threaded cylinder 313, a guide roller 316 is provided on the top of the top plate 315, the motor 311 is fixedly installed inside the base 1, the threaded cylinder 313 and the threaded rod 314 are movably installed through threads, and both sides of the top plate 315 are fixedly installed. The side plates are fixedly installed, and the side plates and the two ends of the guide roller 316 are movably installed. The top of the guide roller 316 is in contact with the fiber filament 2, and the guide roller 316 and the fiber filament 2 are movably installed. The traction device is placed at the nozzle of the electrospinning equipment, and the motor 311 is started. The threaded rod 314 rotates, and the threaded cylinder 313 and the bottom plate 312 are raised and lowered inside the bottom column 424. The height of the guide roller 316 is adjusted according to the actual height of the nozzle so that the guide roller 316 and the nozzle are at the same horizontal height.
[0033] The traction part 32 includes a cylinder 321, a frame 322 is fixedly installed at the telescopic end of the cylinder 321, a rotating roller 323 is movably installed inside the frame 322, a transmission roller 324 is movably installed on the top of the frame 322, and a motor 2 325 is fixedly installed on one end of the transmission roller 324. The cylinder 321 is fixedly installed inside the base 1, the top of the cylinder 321 passes through the base 1 and extends to the top of the base 1, the transmission roller 324 is arranged just above the rotating roller 323, the motor 2 325 is fixedly installed on the frame 322, and the bottom of the transmission roller 324 The top of the rotating roller 323 is in contact with the fiber filament 2, and the transmission roller 324 and the rotating roller 323 are movably installed between the fiber filament 2; the fiber filament 2 sprayed by the nozzle passes through the top of the guide roller 316, between the movable roller 1 415 and the movable roller 2 423, between the transmission roller 324 and the rotating roller 323, and finally enters the interior of the receiving device, and the motor 2 325 is started. The transmission roller 324 rotates to pull the fiber filament 2, and the cylinder 321 is started. The frame 322 rises, and the height of the rotating roller 323 can be adjusted according to the actual height of the receiving device.
[0034] Example 2
[0035] On the basis of Example 1, a preferred embodiment of the traction device for preparing ES fibers provided by the present invention is as follows: Figure 1-4 As shown: the adjustment component 4 is arranged on the top of the base 1;
[0036] The adjustment component 4 includes an adjustment portion 1 41 and an adjustment portion 2 42 , both of which are arranged on the top of the base 1 ;
[0037] The adjusting part 41 includes a frame 411, a spring 412 is fixedly connected to the inside of the frame 411, one end of the spring 412 is fixedly connected to a movable block 413, a limiting column 414 is movably installed inside the movable block 413, and a movable roller 415 is movably installed inside the movable block 413. The frame 411 is fixedly installed on both sides of the top of the base 1, the frame 411 is arranged between the guide roller 316 and the transmission roller 324, the limiting column 414 is fixedly installed on the inner wall of the frame 411, one end of the limiting column 414 passes through the spring 412 and the movable block 413 in sequence, and one end of the limiting column 414 extends to the top of the movable block 413; the movable roller 415 is movably installed between the movable block 413, and the movable block 413 is movably installed between the limiting column 414. When the tension of the fiber filament 2 is large, the movable block 413 moves on the surface of the limiting column 414, and the spring 412 contracts to reduce the tension of the fiber filament 2;
[0038] The adjusting part 2 42 includes a movable block 2 421, the top of the movable block 2 421 is fixedly connected to a spring 2 422, a movable roller 2 423 is movably installed inside the movable block 2 421, a bottom column 424 is fixedly installed on the top of the base 1, the movable block 2 421 is movably installed inside the frame 411, and is movably installed between the movable block 2 421 and the limiting column 414. One end of the spring 2 422 is fixedly connected to the inner wall of the frame 411, and the movable roller 2 423 is arranged directly above the movable roller 1 415. The bottom plate 312 and the threaded cylinder 313 are movably installed inside the bottom column 424, and are movably installed between the bottom column 424 and the top plate 315; the movable roller 2 423 has a similar function to the movable roller 1 415.
[0039] When in use, the traction device is placed on the nozzle of the electrospinning equipment, the motor 311 is started, the threaded rod 314 rotates, the threaded cylinder 313 and the bottom plate 312 rise and fall inside the bottom column 424, and the height of the guide roller 316 is adjusted according to the actual height of the nozzle, so that the guide roller 316 and the nozzle are at the same horizontal height position. The fiber filament 2 ejected from the nozzle passes through the top of the guide roller 316, between the movable roller 1 415 and the movable roller 2 423, between the transmission roller 324 and the rotating roller 323, and finally enters the interior of the receiving device, and the motor is started. Machine 2 325, the transmission roller 324 rotates to pull the fiber filament 2, the cylinder 321 is started, the frame 322 rises, and the height of the rotating roller 323 can be adjusted according to the actual height of the receiving device. The movable roller 1 415 is movably installed between the movable block 1 413, and the movable block 1 413 is movably installed between the limiting column 414. When the tension of the fiber filament 2 is large, the movable block 1 413 moves on the surface of the limiting column 414, and the spring 1 412 contracts to reduce the tension of the fiber filament 2. The movable roller 2 423 and the movable roller 1 415 have similar functions.
[0040] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A pulling device for preparing ES fibers, characterized in that: It comprises a base (1), wherein a fiber filament (2) is arranged on the top of the base (1); A traction assembly (3), wherein the traction assembly (3) is arranged on the top of the base (1); The traction assembly (3) includes a lifting portion (31) and a traction portion (32), and the lifting portion (31) and the traction portion (32) are both arranged on the top of the base (1); An adjustment component (4), wherein the adjustment component (4) is arranged on the top of the base (1); The adjustment component (4) includes an adjustment portion 1 (41) and an adjustment portion 2 (42), and the adjustment portion 1 (41) and the adjustment portion 2 (42) are both arranged on the top of the base (1).
2. A pulling device for preparing ES fibers according to claim 1, characterized in that: The lifting part (31) includes a motor (311), a bottom plate (312) is provided on the top of the motor (311), a threaded barrel (313) is fixedly installed on the top of the bottom plate (312), a threaded rod (314) is fixedly installed on the output end of the motor (311), a top plate (315) is fixedly installed on the top of the threaded barrel (313), and a guide roller (316) is provided on the top of the top plate (315).
3. A pulling device for preparing ES fibers according to claim 2, characterized in that: The motor 1 (311) is fixedly mounted inside the base (1); the threaded cylinder (313) and the threaded rod (314) are movably mounted via threads; side plates are fixedly mounted on both sides of the top plate (315); the side plates and both ends of the guide roller (316) are movably mounted; the top of the guide roller (316) is in contact with the fiber filament (2); and the guide roller (316) and the fiber filament (2) are movably mounted.
4. The traction device for preparing ES fibers according to claim 1, characterized in that: The traction part (32) includes a cylinder (321), a frame (322) is fixedly installed at the telescopic end of the cylinder (321), a rotating roller (323) is movably installed inside the frame (322), a transmission roller (324) is movably installed at the top of the frame (322), and a second motor (325) is fixedly installed at one end of the transmission roller (324).
5. A pulling device for preparing ES fibers according to claim 4, characterized in that: The cylinder (321) is fixedly installed inside the base (1), the top of the cylinder (321) passes through the base (1) and extends to the top of the base (1), the transmission roller (324) is arranged directly above the rotating roller (323), the second motor (325) is fixedly installed with the frame (322), the bottom of the transmission roller (324) and the top of the rotating roller (323) are in contact with the fiber filament (2), and the transmission roller (324) and the rotating roller (323) are movably installed between the fiber filament (2).
6. The traction device for preparing ES fibers according to claim 1, characterized in that: The regulating part (41) includes a frame (411), a spring (412) is fixedly connected to the interior of the frame (411), one end of the spring (412) is fixedly connected to a movable block (413), a limiting column (414) is movably installed inside the movable block (413), and a movable roller (415) is movably installed inside the movable block (413).
7. A pulling device for preparing ES fibers according to claim 6, characterized in that: The frame (411) is fixedly mounted on both sides of the top of the base (1); the frame (411) is arranged between the guide roller (316) and the transmission roller (324); the limiting column (414) is fixedly mounted on the inner wall of the frame (411); one end of the limiting column (414) passes through the spring (412) and the movable block (413) in sequence, and one end of the limiting column (414) extends to the top of the movable block (413).
8. The traction device for preparing ES fibers according to claim 1, characterized in that: The second adjusting part (42) includes a second movable block (421), the top of the second movable block (421) is fixedly connected to a second spring (422), and a second movable roller (423) is movably installed inside the second movable block (421). The top of the base (1) is fixedly installed with a bottom column (424), the second movable block (421) is movably installed inside the frame (411), the second movable block (421) is movably installed between the limiting column (414), one end of the second spring (422) is fixedly connected to the inner wall of the frame (411), the second movable roller (423) is arranged directly above the first movable roller (415), the bottom plate (312) and the threaded cylinder (313) are movably installed inside the bottom column (424), and the bottom column (424) is movably installed between the top plate (315).