Dust collection system for crane travel mechanism of underslung crane

By designing a dust collection system in the suspension crane, the dust problem at the contact surface between the wheel and the track and the transmission connection is solved, the dust is effectively cleaned and the product quality is ensured.

CN223304031UActive Publication Date: 2025-09-05SUZHOU KEDAO HOISTING MASCH ENG CO LTD
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Patent Information

Application Number
CN202422277994.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-09-05
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

When a suspension crane is operating in a dust-free clean room, dust and particulate matter are generated at the contact surface between the wheel and the rail and at the transmission connection, affecting product quality.

Method used

A dust collection system for the trolley running mechanism of a suspended crane was designed, which includes an I-shaped steel rail, a trolley driving mechanism and a dust removal mechanism. A dust pan and a vacuum cleaner are used to absorb dust and particulate matter to prevent them from falling onto the product surface.

Benefits of technology

Effectively absorb and clean dust and particulate matter to prevent them from affecting customer product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cranes, and particularly discloses a dust collection system for a crane travelling mechanism of an underslung crane, which comprises an I-shaped steel rail, a crane driving mechanism and a dust removal mechanism, the cart driving mechanism comprises a driving wheel set, a driven wheel set, a gap bridge wheel set, a driving device and two [-shaped end beams, the gap bridge wheel set is arranged at the bottom of the driving wheel set in a matched mode and connected with the two [-shaped end beams, and the dust removal mechanism comprises a first dust accumulation disc, a second dust accumulation disc and a dust collector. The dust collector is arranged on the outer side of one [-shaped end beam and is connected with the first dust collection disc and the second dust collection disc through air suction hoses; the first dust accumulation disc and the second dust accumulation disc are arranged to be matched with the dust collector so that dust and particulate matter generated on the contact faces of the driving wheel set and the driven wheel set and the rail and the transmission connection positions of the driving wheel set and the gap bridge wheel set can be adsorbed, and therefore the dust and the particulate matter cannot fall onto the surfaces of products of customers; and the influence on the product quality of customers is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of cranes, in particular to a dust collection system for a trolley running mechanism of a suspension crane. Background Art

[0002] Suspension cranes are lifting equipment used to lift materials above workshops, warehouses, and material yards. During operation in a dust-free clean room, existing suspension cranes are prone to generating dust and particulate matter at the contact surfaces between their wheels (including the driving wheel set and the driven wheel set) and the rails, as well as at the transmission connections of the driving wheel set. These particles are easily dropped onto the surface of customers' products as the crane moves, directly affecting the quality of their products.

[0003] In order to solve the above problems, the present application discloses a dust collection system for a trolley operating mechanism of a suspended crane. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model discloses a dust collection system for a trolley running mechanism of a suspended crane.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a dust collection system for a trolley running mechanism of a suspension crane, comprising an I-shaped steel rail, a trolley driving mechanism and a dust removal mechanism;

[0006] The trolley driving mechanism includes a driving wheel group, a driven wheel group, a bridge wheel group, a driving device and two [-shaped end beams. The two [-shaped end beams are arranged in parallel on both sides of the width of the I-shaped rail. The driving wheel group and the driven wheel group are respectively arranged inside the two sides of the length direction of the I-shaped rail and are respectively fixed to the two [-shaped end beams; the driving device is arranged on the outside of one of the [-shaped end beams and is connected to the driving wheel group; the bridge wheel group is cooperatively arranged at the bottom of the driving wheel group and is connected to the two [-shaped end beams; the dust removal mechanism includes a first dust pan, a second dust pan and a dust collector; the first dust pan is fixed to the two [-shaped end beams below the bridge wheel group; the second dust pan is fixed to the two [-shaped end beams below the driven wheel group; the dust collector is arranged on the outside of one of the [-shaped end beams and is respectively connected to the first dust pan and the second dust pan through a suction hose.

[0007] It is further preferred that the driving wheel group includes two first wheel bodies arranged inside on both sides of the I-shaped rail in the width direction, and the rims of the two first wheel bodies are provided with a tooth structure. The driven wheel assembly includes two second wheel bodies arranged inside on both sides of the I-shaped rail in the width direction, and the bridge wheel group includes two bearing seats arranged at the bottom of the two [-shaped end beams, a transmission shaft passing through the two bearing seats, and two bridge gears passing through the transmission shaft and respectively meshing with the tooth structures of the two first wheel bodies.

[0008] Further preferably, the driving device includes a reduction gearbox, a motor and a brake that are integrally connected, and the output shaft of the reduction gearbox is mounted with a transmission gear that is meshed with the toothed structure of one of the first wheel bodies.

[0009] Further preferably, the bearing seat is a UCP bearing seat.

[0010] Further preferably, a shaft sleeve is provided on the transmission shaft corresponding to the bearing seat and the bridge gear.

[0011] It is further preferred that polyurethane buffers are provided on both sides of the two [-shaped end beams in the length direction.

[0012] Further preferably, the vacuum cleaner has two suction heads, the suction hose is provided with two openings, and the two suction heads of the vacuum cleaner are respectively inserted into the two openings.

[0013] The utility model achieves the following beneficial effects:

[0014] This application can adsorb dust and particulate matter generated at the contact surface between the driving wheel group, the driven wheel group and the track, and the transmission connection between the driving wheel group and the bridge wheel group by setting a first dust collection pan, a second dust collection pan and a vacuum cleaner. In this way, dust and particulate matter will not fall onto the surface of the customer's product, thereby avoiding affecting the quality of the customer's product.

[0015] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be achieved and obtained through the structures indicated in the description and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure, and together with the description, serve to explain the principles of the present disclosure.

[0017] Figure 1 It is a schematic side view of the entire disclosure of the present utility model;

[0018] Figure 2 This is a schematic top view of the entire disclosure of the present utility model;

[0019] Figure 3 This is a schematic structural diagram of the active wheel group disclosed in the present utility model;

[0020] Figure 4 This is a schematic structural diagram of the driven wheel group disclosed in the utility model;

[0021] In the figure: 10, I-shaped rail; 20, trolley drive mechanism; 21, driving wheel group; 211, first wheel body; 2111, tooth structure; 22, driven wheel group; 221, second wheel body; 23, bridge wheel group; 231, bearing seat; 232, transmission shaft; 233, bridge gear; 234, bushing; 24, driving device; 241, reduction gear box; 2411, transmission gear; 242, motor; 243, brake; 25, [-shaped end beam; 30, dust removal mechanism; 31, first dust tray; 32, second dust tray; 33, vacuum cleaner; 331, vacuum head; 34, suction hose; 40, polyurethane buffer. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0024] Example

[0025] In order to solve the problem that during the operation of the existing suspension crane in the dust-free clean room, dust and particles are easily generated at the contact surface between the wheels (including the driving wheels and the driven wheels) and the rails and at the driving wheel transmission connection, which will fall onto the surface of the customer's products, thereby directly affecting the quality of the customer's products; Figures 1-4 As shown, the present application discloses a dust collection system for a trolley running mechanism of a suspension crane, comprising an I-shaped steel rail 10, a trolley driving mechanism 20 and a dust removal mechanism 30;

[0026] The trolley driving mechanism 20 includes a driving wheel group 21, a driven wheel group 22, a bridge wheel group 23, a driving device 24 and two [-shaped end beams 25. The two [-shaped end beams 25 are arranged in parallel on both sides of the width of the I-shaped rail 10. The driving wheel group 21 and the driven wheel group 22 are respectively arranged inside the two sides of the length direction of the I-shaped rail 10 and are respectively fixed to the two [-shaped end beams 25; the driving device 24 is arranged on the outside of one of the [-shaped end beams 25 and is connected to the driving wheel group 21. The bridge wheel group 23 is equipped with a driving device 24 and a driving device 24. The dust removal mechanism 30 is arranged at the bottom of the driving wheel group 21 and connected to the two [-shaped end beams 25. The first dust tray 31 is fixed to the two [-shaped end beams 25 below the bridge wheel group 23, and the second dust tray 32 is fixed to the two [-shaped end beams 25 below the driven wheel group 22. The dust collector 33 is arranged on the outside of one of the [-shaped end beams 25 and is connected to the first dust tray 31 and the second dust tray 32 respectively through a suction hose 34.

[0027] During specific use, when the driving device 24 cooperates with the bridge wheel group 23 to drive the active wheel group 21 to rotate, the active wheel group 21 and the driven wheel group 22 will move on the I-shaped rail 10 with the two [-shaped end beams 25. During this process, the dust or particulate matter generated at the contact surface between the active wheel group 21 and the I-shaped rail 10 and the connection between the active wheel group 21 and the bridge wheel group 23 will fall into the first dust accumulation tray 31, and the dust or particulate matter generated at the contact surface between the driven wheel group 22 and the I-shaped rail 10 will fall into the second dust accumulation tray 32. When the vacuum cleaner 33 is working, the suction hose 34 will absorb all the dust or particulate matter in the first dust accumulation tray 31 and the second dust accumulation tray 32, so that the dust or particulate matter will not fall onto the products produced by the customer, thereby avoiding damage to the customer's product quality.

[0028] In some embodiments, the active wheel group 21 of the present application includes two first wheel bodies 211 arranged on both sides of the width direction of the I-shaped rail 10, and the rims of the two first wheel bodies 211 are provided with a toothed structure 2111. The driven wheel group 22 includes two second wheel bodies 221 arranged on both sides of the width direction of the I-shaped rail 10, and the bridge wheel group 23 includes two bearing seats 231 arranged at the bottom of the two [-shaped end beams 25, a transmission shaft 232 passing through the two bearing seats 231, and a transmission shaft 232 passing through the transmission shaft 232 and respectively connected to the two The tooth structure 2111 of the first wheel body 211 is meshed with two bridge gears 233. During specific implementation, the driving device 24 drives one of the first wheel bodies 211 to rotate through the transmission gear 2411. At the same time, the first wheel body 211 will cooperate with the two bridge gears 233 and the rotating shaft to drive the other first wheel body 211 to rotate, and cooperate with the two second wheel bodies 221 to enable the two [-shaped end beams 25 to move on the I-rail 10. As a preferred embodiment of this embodiment, the bearing seat 231 of the present application is a UCP bearing seat 231.

[0029] In one specific embodiment, the driving device 24 of the present application includes a reduction gear 241, a motor 242 and a brake 243 that are integrally connected. The output shaft of the reduction gear 241 is equipped with a transmission gear 2411 that is meshed with the tooth structure 2111 of one of the first wheel bodies 211. This ensures that the two [-shaped end beams 25 can travel at a low speed on the I-rail 10 and can be braked to stop at any position on the I-rail 10.

[0030] In order to better cooperate with the bearing seat 231 and the bridge gear 233 on the transmission shaft 232, the present application provides a shaft sleeve 234 on the transmission shaft 232 corresponding to the bearing seat 231 and the bridge gear 233.

[0031] In order to prevent the two [-shaped end beams 25 from colliding with the outside world and causing damage, the present application provides polyurethane buffers 40 on both sides of the two [-shaped end beams 25 in the length direction to play a protective role.

[0032] In one specific embodiment, the vacuum cleaner 33 has two vacuum heads 331, and two openings (not marked) are provided on the suction hose 34. The two vacuum heads 331 of the vacuum cleaner 33 are respectively inserted into the two openings. When the vacuum cleaner 33 is working, the two vacuum heads 331 of the vacuum cleaner 33 will suck the dust or particles accumulated in the first dust tray 31 and the second dust tray 32 through the suction hose 34 to achieve a cleaning effect, thereby preventing dust or particles from falling onto the surface of the customer's product and causing adverse effects thereon.

[0033] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0034] The above embodiments are intended only to illustrate the technical concepts and features of the present invention. Their purpose is to enable those skilled in the art to understand the contents of the present invention and implement them accordingly. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications made in accordance with the spirit of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A dust collection system for a trolley operating mechanism of a suspension crane, characterized in that: It includes I-shaped rails, trolley drive mechanism and dust removal mechanism; The trolley driving mechanism includes a driving wheel group, a driven wheel group, a bridge wheel group, a driving device and two [-shaped end beams. The two [-shaped end beams are arranged in parallel on both sides of the width of the I-shaped rail. The driving wheel group and the driven wheel group are respectively arranged inside the two sides of the length direction of the I-shaped rail and are respectively fixed to the two [-shaped end beams; the driving device is arranged on the outside of one of the [-shaped end beams and is connected to the driving wheel group; the bridge wheel group is cooperatively arranged at the bottom of the driving wheel group and is connected to the two [-shaped end beams; the dust removal mechanism includes a first dust pan, a second dust pan and a dust collector; the first dust pan is fixed to the two [-shaped end beams below the bridge wheel group; the second dust pan is fixed to the two [-shaped end beams below the driven wheel group; the dust collector is arranged on the outside of one of the [-shaped end beams and is respectively connected to the first dust pan and the second dust pan through a suction hose.

2. A dust collection system for a trolley running mechanism of a suspension crane according to claim 1, characterized in that: The driving wheel group includes two first wheel bodies arranged inside on both sides of the I-shaped rail in the width direction, and the rims of the two first wheel bodies are provided with a toothed structure. The driven wheel assembly includes two second wheel bodies arranged inside on both sides of the I-shaped rail in the width direction. The bridge wheel group includes two bearing seats arranged at the bottom of the two [-shaped end beams, a transmission shaft passing through the two bearing seats, and two bridge gears passing through the transmission shaft and respectively meshing with the toothed structures of the two first wheel bodies.

3. A dust collection system for a trolley running mechanism of a suspension crane according to claim 2, characterized in that: The driving device includes a reduction gear box, a motor and a brake which are integrally connected. The output shaft of the reduction gear box is provided with a transmission gear which is meshed with the toothed structure of one of the first wheel bodies.

4. A dust collection system for a trolley running mechanism of a suspension crane according to claim 2, characterized in that: The bearing seat is a UCP bearing seat.

5. The dust collection system for the trolley running mechanism of a suspension crane according to claim 2, characterized in that: A shaft sleeve is sleeved on the transmission shaft corresponding to the bearing seat and the bridge gear.

6. The dust collection system for the trolley running mechanism of a suspension crane according to claim 1, characterized in that: Polyurethane buffers are provided on both sides of the length direction of the two [-shaped end beams.

7. The dust collection system for the trolley running mechanism of a suspension crane according to claim 1, characterized in that: The vacuum cleaner has two suction heads. The suction hose is provided with two openings. The two suction heads of the vacuum cleaner are respectively inserted into the two openings.