Hot melting glass forming structure

By designing the hot-melt glass forming structure of the injection barrel, rotating rod, lifting screw and transmission mechanism, the problems of frequent replacement of embossing rollers and difficult control of injection volume in the traditional structure are solved. The precise adjustment of the injection volume and the rapid replacement of the embossing rollers are achieved, which improves work efficiency and avoids glass cracking.

CN223304319UActive Publication Date: 2025-09-05GUANGDONG SOUTH STAR GLASS LTD
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Patent Information

Application Number
CN202422645185.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-05
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The traditional hot-melt glass molding structure requires frequent replacement of embossing rollers during the molding process and is difficult to control the injection amount of hot-melt glass, resulting in low work efficiency.

Method used

A hot-melt glass forming structure is designed, which includes a filling barrel, a rotating rod, a lifting screw, a conveying mechanism and a quickly replaceable patterned roller sleeve. The injection volume is adjusted by rotating the screw, the roller core thickness is adjusted by the lifting block, and the conveyor belt reduces thermal unevenness, thereby achieving precise control and rapid replacement of the hot-melt glass.

Benefits of technology

It realizes precise control of the injection amount of hot-melt glass and rapid replacement of embossing rollers, improves work efficiency, avoids glass bursting, and meets the molding requirements of different products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hot-melt glass forming structure, relates to the field of glass processing, and provides the following scheme aiming at the problems that an embossing roller needs to be replaced according to different forming processes and the injection amount of hot-melt glass is difficult to control in the forming process of the existing hot-melt glass forming structure: the hot-melt glass forming structure comprises a base, the top of one side of the base is provided with a material injection barrel, a rotating rod is arranged in the material injection barrel in a penetrating manner, the outer side of the rotating rod is wound with a rotating screw sheet, the two sides of the supporting plate are both provided with supporting columns, the tops of the supporting columns are provided with lifting blocks, a rotating shaft is connected between the lifting blocks, the outer side of the rotating shaft is wrapped with a roller core, and the outer side of the roller core is connected with a pattern roller sleeve in a clamped manner; a heat dissipation bin is installed on the top of the base, and a conveying mechanism is arranged between the tops of the supporting plates. According to the utility model, the patterned roller sleeve can be quickly replaced according to the requirements of products, and the injection amount of hot melting glass is controlled by adjusting the rotating speed of the rotating screw sheet, so that the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of glass processing, in particular to a hot-melt glass forming structure. Background Art

[0002] There are many processes in the manufacturing process of hot-melt glass, and the roller process is one of them. It is a method of softening heated molten glass and forming it through roller pressing. This process is usually used to manufacture glass products with specific textures or patterns, such as embossed glass or patterned glass. The traditional hot-melt glass molding structure often needs to replace the embossing roller according to different molding processes during the molding process. At the same time, it is difficult to control the injection amount of hot-melt glass. A new hot-melt glass molding structure is proposed, which can quickly replace the embossing roller according to the needs of the product. At the same time, by adjusting the rotation speed of the rotating screw, the purpose of controlling the injection amount of hot-melt glass is achieved. The structure is simple and effective, and work efficiency is improved. Utility Model Content

[0003] The utility model provides a hot-melt glass forming structure, which solves the existing problems.

[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0005] A hot-melt glass forming structure comprises a base, support plates are provided on both sides of the base, and a pouring barrel is installed on the top of one side of the base, a rotating rod is provided inside the pouring barrel, and a rotating screw is wrapped around the outside of the rotating rod, support columns are installed on both sides of the support plate, and a lifting screw is connected through the inside of the support column, a lifting block is provided on the top of the support column, and a rotating shaft is connected between the lifting blocks, the outside of the rotating shaft is covered with a roller core, and a fixed slot is provided on the outside of the roller core, a fixed block is engaged and connected inside the fixed slot, and a patterned roller sleeve is provided on one side of the fixed block to form a rotary stamping forming structure, a heat dissipation bin is installed on the top of the base, and a transmission mechanism is provided between the tops of the support plates.

[0006] Preferably, the conveying mechanism includes a conveying roller and a conveying shaft, and the conveying roller is arranged and distributed on one side between the support plates, sliders are evenly provided on the outside of the conveying roller, and the conveying shaft is symmetrically installed on the other side between the support plates, and the outside of the conveying shaft is covered with a conveyor belt.

[0007] Preferably, a filling hopper is provided on the top of the filling barrel, and a filling pipe is installed on the bottom of the filling barrel.

[0008] Preferably, a lifting hole is provided at the bottom of the lifting block, and the shape and size of the lifting hole match the top of the lifting screw.

[0009] Preferably, a transmission motor is provided on one side of the lifting block, and one end of the transmission motor is connected to the rotating shaft.

[0010] Preferably, the support columns are symmetrically arranged on both sides of the support plate, and a lifting motor is installed at the bottom of the support column, one end of the lifting motor is connected to a lifting screw, and the lifting screw is threadedly engaged with the lifting block.

[0011] Preferably, the circumferential array of fixed slots is opened on the outside of the roller core, and the fixed slots match the shape and size of the fixed blocks.

[0012] Preferably, heat dissipation holes are provided inside the heat dissipation bin, and the heat dissipation holes are symmetrically distributed on both sides of the heat dissipation bin, and heat dissipation fans are correspondingly installed inside the heat dissipation holes.

[0013] Preferably, a first conveying motor is fixedly mounted on one side of the support plate, and one end of the first conveying motor is connected to the conveying shaft; a second conveying motor is fixedly mounted on the other side of the support plate, and one end of the second conveying motor is connected to the conveying roller shaft.

[0014] Preferably, a support plate is fixedly installed on the top of one side of the support plate

[0015] The beneficial effects of the utility model are:

[0016] 1. The hopper injects hot melt glass into the barrel, which is used to hold the hot melt glass. The rotating rod controls the rotating screw to rotate and adjust the amount of hot melt glass injected into the barrel.

[0017] 2. The lifting motor drives the lifting screw, which controls the lifting block to move up and down to adjust the thickness of the roller core;

[0018] 3. The conveyor roller drives the slider to rotate. The slider is set to reduce the contact area with the glass during transportation to prevent uneven heating and glass cracking. The conveyor belt is made of high-temperature resistant material. The conveyor belt is used to transport the hot-melt glass to the bottom of the patterned roller sleeve for roll forming. The conveyor roller and the slider cooperate to transport the roll-formed glass out;

[0019] 4. The patterned roller sleeve is engraved with a specific pattern. It is clamped on the outside of the roller core through a fixed clamping block. The fixed clamping slot is engaged with the fixed clamping block to achieve the purpose of fixing the patterned roller sleeve. It can be quickly replaced to meet the needs of different products.

[0020] In summary, the use of the structure of the present invention can better solve the problem that the traditional hot-melt glass molding structure often needs to replace the embossing roller according to different molding processes during the molding process, and it is difficult to control the injection amount of hot-melt glass. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the filling barrel of the utility model;

[0023] Figure 3 This is a schematic diagram of the roller core structure of the utility model;

[0024] Figure 4 This is a schematic diagram of the lifting block structure of the utility model;

[0025] Figure 5 This is a schematic diagram of the heat dissipation chamber structure of the present utility model;

[0026] Figure 6 This is a cross-sectional view of the base structure of the present utility model;

[0027] Figure 7 This is a schematic diagram of the base structure of the present utility model.

[0028] Numbers in the figure: 1. Base; 2. Support plate; 3. Filling barrel; 4. Filling hopper; 5. Filling tube; 6. Rotating rod; 7. Rotating screw; 8. Lifting block; 9. Support column; 10. Lifting hole; 11. Lifting screw; 12. Lifting motor; 13. Rotating shaft; 14. Roller core; 15. Fixed slot; 16. Patterned roller sleeve; 17. Fixed block; 18. Transmission motor; 19. Heat dissipation chamber; 20. Heat dissipation hole; 21. Cooling fan; 22. Conveyor roller; 23. Slider; 24. Conveyor shaft; 25. Conveyor belt; 26. Support plate; 27. First conveying motor; 28. Second conveying motor. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0030] Reference Figure 1-Figure 7, a hot-melt glass forming structure, including a base 1, support plates 2 are provided on both sides of the base 1, and a pouring barrel 3 is installed on the top of one side of the base 1, the pouring barrel 3 is used to hold the hot-melt glass, and a pouring hopper 4 is provided on the top of the pouring barrel 3, the pouring hopper 4 is used to inject the hot-melt glass into the inside of the pouring barrel 3, and a pouring tube 5 is installed at the bottom of the pouring barrel 3, the pouring tube 5 is used to inject the hot-melt glass into the top of the conveyor belt 25, a rotating rod 6 is provided inside the pouring barrel 3, and a rotating screw 7 is wound around the outside of the rotating rod 6, the rotating rod 6 controls the rotating screw 7 to rotate, so as to achieve the purpose of adjusting the amount of hot-melt glass injected, support columns 9 are installed on both sides of the support plate 2, and a lifting screw 11 is connected inside the support column 9, a lifting block 8 is provided on the top of the support column 9, and the lifting screw 11 controls the lifting block 8 to move up and down, and a rotating shaft 13 is connected between the lifting blocks 8, and a roller core 14 is covered on the outside of the rotating shaft 13. The rotating shaft 13 controls the roller core 14 to rotate, and a fixed slot 15 is provided on the outside of the roller core 14. A fixed block 17 is connected to the fixed slot 15, and a patterned roller sleeve 16 is provided on one side of the fixed block 17 to form a rotary embossing molding structure. The patterned roller sleeve 16 is engraved with a specific pattern and is engaged with the outside of the roller core 14 through the fixed block 17. It can be quickly replaced to meet the needs of different products. A heat dissipation bin 19 is installed on the top of the base 1, and a conveying mechanism is provided between the tops of the support plates 2. A support plate 26 is fixedly installed on the top of one side of the support plate 2. The support plate 26 is used to prevent the injected hot-melt glass from flowing out.

[0031] Reference Figure 6 and Figure 7 The conveying mechanism includes a conveying roller 22 and a conveying shaft 24, and the conveying roller 22 is arranged on one side between the support plates 2. Sliders 23 are evenly arranged on the outside of the conveying roller 22. The conveying roller 22 drives the slide 23 to rotate. By setting the slide 23, the contact area with the glass during transportation is reduced to prevent uneven heating and the glass from bursting. The conveying shaft 24 is symmetrically installed on the other side between the support plates 2. The outside of the conveying shaft 24 is covered with a conveyor belt 25. The conveyor belt 25 is a high-temperature resistant material. The conveyor belt 25 is used to The hot-melt glass is transported to the bottom of the patterned roller sleeve 16 for roll forming, and the conveying roller 22 and the slider 23 cooperate to transport the roll-formed glass out; a first conveying motor 27 is fixedly installed on one side of the support plate 2, and one end of the first conveying motor 27 is connected to the conveying shaft 24, and the first conveying motor 27 is used to control the rotation of the conveying shaft 24, and a second conveying motor 28 is fixedly provided on the other side of the support plate 2, and one end of the second conveying motor 28 is connected to the conveying roller 22, and the second conveying motor 28 is used to drive the conveying roller 22.

[0032] Reference Figure 3 , Figure 4A lifting hole 10 is provided at the bottom of the lifting block 8, and the shape and size of the lifting hole 10 match the top of the lifting screw 11. A transmission motor 18 is provided on one side of the lifting block 8, and one end of the transmission motor 18 is connected to the rotating shaft 13. The transmission motor 18 is used to drive the rotating shaft 13. The support columns 9 are symmetrically arranged on both sides of the support plate 2, and a lifting motor 12 is installed at the bottom of the support column 9. One end of the lifting motor 12 is connected to the lifting screw 11. The lifting motor 12 drives the lifting screw 11, and the lifting screw 11 is threadedly engaged with the lifting block 8. A circular array of fixed slots 15 is provided on the outside of the roller core 14, and the fixed slots 15 match the shape and size of the fixed blocks 17. The purpose of fixing the pattern roller sleeve 16 is achieved by engaging the fixed slots 15 with the fixed blocks 17.

[0033] Reference Figure 5 There are heat dissipation holes 20 inside the heat dissipation bin 19, and the heat dissipation holes 20 are symmetrically distributed on both sides of the heat dissipation bin 19. There are corresponding heat dissipation fans 21 installed inside the heat dissipation holes 20. The heat dissipation fans 21 are used to dissipate heat for the roll-formed hot-melt glass inside the heat dissipation bin 19.

[0034] Working principle: First, when in use, the mixed batch materials are heated and melted at high temperature to form liquid hot-melt glass. The liquid hot-melt glass is introduced into the injection hopper 4, and the liquid hot-melt glass is poured into the injection barrel 3 through the injection hopper 4. Then, the rotating rod 6 drives the rotating screw 7 to rotate, so that the liquid hot-melt glass flows into the top of the conveyor belt 25. Then, the second conveying motor 28 drives the conveyor belt 25 to send the liquid hot-melt glass to the bottom of the roller core 14. The pattern roller sleeve 16 with a specific pattern engraved on the outside of the roller core 14 is placed under the liquid hot-melt glass. Patterns are rolled out on the molten glass to form rolled glass with different patterns. Then, the conveyor belt 25 feeds the roll-formed hot-melt glass to the top of the conveyor roller 22. The first conveyor motor 27 drives the conveyor roller 22. The slider 23 is provided to reduce the contact area with the glass during transportation to prevent uneven heating and glass cracking. Then, the roll-formed hot-melt glass is fed into the heat dissipation chamber 19. The heat dissipation fan 21 dissipates heat for the roll-formed hot-melt glass, completing the hot-melt glass forming process.

[0035] When the embossing roller needs to be replaced, the pattern roller sleeve 16 is pulled out from the surface of the roller core 14 along the fixed card slot 15, and a suitable pattern roller sleeve 16 is selected to install the fixed card block 17 corresponding to the fixed card slot 15 to complete the replacement of the embossing roller.

[0036] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A hot-melt glass forming structure, comprising a base (1), characterized in that: Support plates (2) are provided on both sides of the base (1), and a material injection barrel (3) is installed on the top of one side of the base (1), a rotating rod (6) is provided inside the material injection barrel (3), and a rotating screw (7) is wound around the outside of the rotating rod (6), support columns (9) are installed on both sides of the support plate (2), and a lifting screw (11) is connected to the inside of the support column (9), and a lifting block (8) is provided on the top of the support column (9), and the lifting block (8) A rotating shaft (13) is connected between the two parts, the rotating shaft (13) is covered with a roller core (14) on the outside, and a fixed card slot (15) is provided on the outside of the roller core (14), a fixed card block (17) is connected and engaged inside the fixed card slot (15), and a pattern roller sleeve (16) is provided on one side of the fixed card block (17) to form a rotary stamping molding structure, a heat dissipation chamber (19) is installed on the top of the base (1), and a transmission mechanism is provided between the tops of the support plates (2).

2. A hot-melt glass forming structure according to claim 1, characterized in that: The conveying mechanism comprises a conveying roller (22) and a conveying shaft (24), and the conveying roller (22) is arranged and distributed on one side between the support plates (2), sliders (23) are evenly arranged on the outside of the conveying roller (22), and the conveying shaft (24) is symmetrically installed on the other side between the support plates (2), and the outside of the conveying shaft (24) is covered with a conveyor belt (25).

3. The hot-melt glass forming structure according to claim 1, characterized in that: A material injection hopper (4) is provided on the top of the material injection barrel (3), and a material injection pipe (5) is installed on the bottom of the material injection barrel (3).

4. The hot-melt glass forming structure according to claim 1, characterized in that: A lifting hole (10) is provided at the bottom of the lifting block (8), and the shape and size of the lifting hole (10) match the top of the lifting screw (11).

5. The hot-melt glass forming structure according to claim 1, characterized in that: A transmission motor (18) is provided on one side of the lifting block (8), and one end of the transmission motor (18) is connected to the rotating shaft (13).

6. The hot-melt glass forming structure according to claim 1, characterized in that: The support columns (9) are symmetrically arranged on both sides of the support plate (2), and a lifting motor (12) is installed at the bottom of the support columns (9). One end of the lifting motor (12) is connected to the lifting screw (11), and the lifting screw (11) is threadedly engaged with the lifting block (8).

7. The hot-melt glass forming structure according to claim 1, characterized in that: The circumferential array of the fixed card slots (15) is opened on the outside of the roller core (14), and the shape and size of the fixed card slots (15) match those of the fixed card block (17).

8. The hot-melt glass forming structure according to claim 1, characterized in that: The heat dissipation chamber (19) is provided with heat dissipation holes (20) therein, and the heat dissipation holes (20) are symmetrically distributed on both sides of the heat dissipation chamber (19), and heat dissipation fans (21) are correspondingly installed inside the heat dissipation holes (20).

9. The hot-melt glass forming structure according to claim 2, characterized in that: A first conveying motor (27) is fixedly mounted on one side of the support plate (2), and one end of the first conveying motor (27) is connected to a conveying shaft (24); a second conveying motor (28) is fixedly mounted on the other side of the support plate (2), and one end of the second conveying motor (28) is connected to a conveying roller shaft (22).

10. The hot-melt glass forming structure according to claim 1, characterized in that: A support plate (26) is fixedly mounted on the top of one side of the support plate (2).