Kiwi fruit enzyme anaerobic fermentation equipment
Through the design of vacuum feeding mechanism and rotary bracket, combined with nitrogen to isolate oxygen, the problems of uneven distribution of materials and pollution are solved, efficient and uniform fermentation of kiwi fruit enzymes are achieved, and the operation efficiency and product quality of the equipment are improved.
Patent Information
- Application Number
- CN202422474980.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-12
AI Technical Summary
The materials conveying and distribution of existing fermentation equipment are not fast and uniform enough, and are susceptible to contamination by oxygen and miscellaneous bacteria, resulting in low fermentation efficiency and large fluctuations in product quality.
The vacuum feeding mechanism and rotary bracket design are adopted, combined with the limiting shaft and circular rail, to achieve rapid and even addition of materials, and nitrogen is introduced through the inflatable pipe to maintain anaerobic conditions and isolate external air interference.
It improves the uniformity and efficiency of the fermentation process, ensures product quality, prevents contamination of miscellaneous bacteria, and improves the operating efficiency and production capacity of the equipment.
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Figure CN223304423U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to fermentation equipment, in particular to kiwi enzyme anaerobic fermentation equipment. Background Art
[0002] With the improvement of health awareness, enzymes are becoming more and more popular as a natural health food. As a fruit rich in vitamins and minerals, kiwifruit’s enzymes have high nutritional value.
[0003] After searching, the existing patent (publication number: CN215560228U) discloses a fermentation device for the production of kiwi enzyme fruit drink, in which the air inlet of the blower is connected to the fermentation tank body through an air inlet pipe, and the air inlet pipe extends through the top of the fermentation tank body and is connected to an air suction hood, the air suction hood is fixedly connected to the air inlet pipe, and the air outlet of the blower is connected to the fermentation tank body through a gas transmission pipe, and the gas transmission pipe extends through the bottom of the fermentation tank body and is close to the discharge port, forming a gas circulation system inside the device, and air enters the fermentation tank from the bottom of the fermentation tank body. The gas drives the fermentation raw materials and plays a stirring role, which is beneficial to the early reproduction of microorganisms and avoids pollution from external air. However, in the process of realizing the utility model, the inventor found that the existing technology has the following problems:
[0004] The material transportation and distribution of existing fermentation equipment are often not fast and uniform enough, resulting in limited fermentation efficiency. At the same time, since traditional fermentation equipment is difficult to effectively isolate the influence of the external environment, it is easily contaminated by oxygen and miscellaneous bacteria, resulting in large fluctuations in product quality. Utility Model Content
[0005] In order to overcome the defects of the above-mentioned prior art, the purpose of the present utility model is to provide a kiwi enzyme anaerobic fermentation equipment, which can promote material mixing, improve the homogeneity and efficiency of the fermentation process, and realize continuous production, thereby significantly improving the operating efficiency and overall production capacity of the equipment.
[0006] In order to achieve the above technical objectives, the present invention adopts the following technical solutions:
[0007] A kiwifruit enzyme anaerobic fermentation device comprises a housing, wherein the housing is divided into an inner cavity and a bottom cavity from top to bottom, the inner cavity being provided with a centrifugal fermentation mechanism, the bottom cavity being provided with a vacuum discharge mechanism, and the top of the housing being provided with a drive motor for rotating the centrifugal fermentation mechanism within the housing, one side of the drive motor being connected to a vacuum feed mechanism for conveying material to the centrifugal fermentation mechanism, and an inflation tube communicating with the inner cavity of the housing being provided on the side of the drive motor away from the vacuum feed mechanism;
[0008] The centrifugal fermentation mechanism includes a rotating bracket, a centrifugal tank, a limiting shaft and a circular rail. The rotating bracket is connected to the driving shaft of the driving motor. Two groups of centrifugal tanks are arranged evenly in the horizontal direction of the rotating bracket and fixed below both sides of the rotating bracket. The top of the centrifugal tank is provided with a feeding port for connecting to a vacuum feeding mechanism, and a limiting shaft is provided at the bottom center of the centrifugal tank. The bottom of the internal cavity of the shell is provided with a circular rail for accommodating the movement of the limiting shaft, and one side of the limiting shaft is provided with a discharge port for connecting to a vacuum discharge mechanism.
[0009] Preferably, the vacuum feeding mechanism includes a storage tank, a No. 1 vacuum pump and a telescopic tube. The storage tank is placed on one side of the shell, the No. 1 vacuum pump is arranged on the top of the storage tank, and the pipeline of the No. 1 vacuum pump is connected to the telescopic tube. The telescopic tube passes through the top of the shell and is arranged in a vertical direction.
[0010] Preferably, the vacuum discharging mechanism includes a connecting pipe, a No. 2 vacuum pump and a discharging pipe. The connecting pipe is fixed to the bottom of the internal cavity of the shell. One side of the connecting pipe is connected to the No. 2 vacuum pump, and the other side of the No. 2 vacuum pump is connected to the discharging pipe. The discharging pipe passes through the outer wall of the shell.
[0011] Furthermore, the storage tank and the discharge pipe are made of stainless steel, and the telescopic tube is made of food-grade silicone.
[0012] Preferably, the top and bottom cavities of the shell are made of stainless steel, the inner cavity is made of light-transmitting material, and the centrifugal tank is made of light-transmitting glass.
[0013] Preferably, the inlet and outlet are both equipped with sealing covers.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] (1) The utility model realizes the rapid, continuous and uniform addition of materials into the centrifuge tank through the design of the vacuum feeding mechanism, the rotating bracket, the limiting shaft and the circular rail. During the rotation of the centrifuge tank, the materials can be subjected to a more uniform centrifugal force, which promotes the uniform mixing of the materials and ensures the consistency of the distribution of kiwi enzyme in each centrifuge tank, thereby avoiding the problem of incomplete fermentation or local over-fermentation caused by uneven distribution of materials, thereby improving the overall fermentation efficiency and yield.
[0016] (2) The vacuum design of the vacuum feeding mechanism and the vacuum discharging mechanism in the utility model and the use of an inflation tube to introduce nitrogen effectively isolate the interference of external air on the fermentation process and reduce the negative impact of oxygen on anaerobic fermentation. It is not only beneficial to maintain the activity of kiwifruit enzyme, but also prevents contamination by miscellaneous bacteria and ensures the quality of the final product.
[0017] (3) The internal cavity and centrifugal tank of the present invention are made of light-transmitting materials, which protect the internal environment from external pollution while allowing the operator to directly observe the fermentation process, including the mixing of materials, foam generation, etc., to facilitate real-time monitoring and adjustment of fermentation parameters. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall cross-sectional structure of an embodiment of the present utility model;
[0019] Figure 2 This is a schematic diagram of the overall three-dimensional structure of an embodiment of the utility model;
[0020] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of a centrifugal tank according to an embodiment of the present utility model.
[0021] In the figure: 1. Shell; 2. Drive motor; 3. Vacuum feeding mechanism; 4. Rotating bracket; 5. Centrifugal tank; 6. Feed inlet; 7. Limiting shaft; 8. Circular rail; 9. Discharge port; 10. Vacuum discharge mechanism; 11. Storage tank; 12. Vacuum pump No. 1; 13. Telescopic tube; 14. Connecting tube; 15. Vacuum pump No. 2; 16. Discharge pipe; 17. Inflation pipe. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0023] As attached Figure 1 and attached Figure 2 The anaerobic fermentation equipment of kiwi enzyme shown in the figure includes a shell 1, which is divided into an internal cavity and a bottom cavity from top to bottom. The top and bottom cavities of the shell 1 are made of stainless steel, and the internal cavity is made of translucent plastic material, allowing light to penetrate, making it convenient to observe the internal fermentation process and protecting the internal environment from external pollution. A driving motor 2 is provided on the top of the shell 1. The driving motor 2 is a high-efficiency adjustable motor that can adjust the required speed and torque. The driving shaft at the bottom of the driving motor 2 is connected to the rotating bracket 4. The rotating bracket 4 is used to support the centrifugal tank 5 inside the fixed shell 1 and keep its structure stable. There are two groups of centrifugal tanks 5, and the two groups of centrifugal tanks 5 are evenly arranged along the horizontal direction of the rotating bracket 4. They rotate under the action of the driving motor 2, as shown in the attached figure. Figure 3As shown, a limit shaft 7 is provided at the bottom center of the centrifuge tank 5, and a circular track 8 is provided at the bottom of the internal cavity of the shell 1, which can accommodate the movement of the limit shaft 7 therein, thereby making the motion trajectory of the centrifuge tank 5 controllable during rotation. At the same time, a vacuum feeding mechanism 3 for conveying materials to the centrifuge tank 5 is connected to one side of the top of the shell 1, and an inflation pipe 17 connected to the internal cavity of the shell 1 is provided on the side of the shell 1 away from the vacuum feeding mechanism 3. Nitrogen is filled between the internal cavity of the shell 1 and the centrifuge tank 5 through the inflation pipe 17 to maintain strict anaerobic conditions. At the same time, the presence of nitrogen between the shell 1 and the centrifuge tank 5 can keep the temperature of the material in the centrifuge tank 5 stable and reduce the influence of the ambient temperature.
[0024] Illustratively, a feed port 6 is provided at the top of the centrifuge tank 5, and the feed port 6 is equipped with a sealing cover to maintain the sealing of the centrifuge tank 5 during the non-feeding period to prevent air from entering, and a discharge port 9 is provided at the bottom of the centrifuge tank 5 on one side of the limiting ball 7, and the discharge port 9 is equipped with a sealing cover to maintain the airtightness of the inside of the centrifuge tank 5 during the non-discharging period.
[0025] Exemplarily, the vacuum feeding mechanism 3 includes a storage tank 11, a No. 1 vacuum pump 12 and a telescopic tube 13. The storage tank 11 is placed on one side of the shell 1, and the No. 1 vacuum pump 12 is arranged on the top of the storage tank 11, and the pipeline of the No. 1 vacuum pump 12 is connected to the telescopic tube 13. The telescopic tube 13 passes through the top of the shell 1 and can be displaced up and down vertically along the top inner wall of the shell 1. When the equipment is in the feeding state, by starting the No. 1 vacuum pump 12, the air in the storage tank 11 and the telescopic tube 13 is extracted to form a negative pressure environment. At this time, since the interior of the centrifugal tank 5 is also in a negative pressure state, the telescopic tube 13 stretches under the action of the pressure difference and is automatically tightly connected with the feed port 6. The sealing cover of the feed port 6 automatically opens under the action of the pressure difference, allowing the material in the storage tank 11 to enter the centrifugal tank 5 through the feed port 6. After the material is transported, the No. 1 vacuum pump 12 is turned off, the telescopic tube 13 shrinks upward, disconnected from the feed port 6, and the sealing cover of the feed port 6 is automatically closed.
[0026] Exemplarily, the vacuum discharging mechanism 10 includes a connecting pipe 14, a No. 2 vacuum pump 15 and a discharge pipe 16. The connecting pipe 14 is fixed to the bottom of the internal cavity of the shell 1. The two groups of centrifuge tanks 5 are actively controlled to stay on the connecting pipe 14 in turn, so that the discharge port 9 is connected to the connecting pipe 14. The size and shape of the connecting pipe 14 should ensure that it matches the discharge port 9 of the centrifuge tank 5. One side of the connecting pipe 14 is connected to the No. 2 vacuum pump 15, and the other side of the No. 2 vacuum pump 15 is connected to the discharge pipe 16. The inner diameter of the discharge pipe 16 is large enough to facilitate the smooth passage of the fermented kiwi material.
[0027] Furthermore, the storage tank 11 and the discharge pipe 16 are usually made of food-grade stainless steel, with a smooth internal surface to reduce material residue, and have good sealing properties to maintain internal pressure conditions, while the telescopic tube 13 is usually made of food-grade silicone and can expand and contract under the action of vacuum attraction to adapt to the feed port 6 at different positions.
[0028] Illustratively, the centrifuge tank 5 is made of light-transmitting glass material, so that the operator can directly observe the fermentation process, including material mixing, foam generation, etc., which facilitates real-time monitoring and adjustment of fermentation parameters.
[0029] The working principle of the utility model is as follows: first, the processed kiwi fruit material is loaded into the storage tank 11, and the No. 1 vacuum pump 12 is started to extract the air in the storage tank 11 and the telescopic tube 13 to form a negative pressure environment. At this time, the telescopic tube 13 is automatically and tightly connected with the feed port 6 of the centrifuge tank 5 under the action of the pressure difference. Under the action of vacuum attraction, the kiwi fruit material in the storage tank 11 is sucked into the centrifuge tank 5 through the telescopic tube 13. After the material is added to the centrifuge tank 5, the drive motor 2 is started and the centrifuge tank 5 is driven to perform circular motion through the rotating bracket 4 and the circular rail 8 system. This process helps to mix the materials evenly and start fermentation. During the entire fermentation process, nitrogen is filled into the internal cavity of the shell 1 and the centrifuge tank 5 through the inflation pipe 17 to maintain strict anaerobic conditions, which helps to inhibit the growth of aerobic microorganisms, protect sensitive ingredients, and improve product purity and quality. After the fermentation is completed, the No. 2 vacuum pump 15 is started to form a negative pressure inside the centrifuge tank 5 through the connecting pipe 14, which promotes the fermented material to be discharged along the discharge pipe 16.
[0030] Obviously, the above-mentioned embodiments are only preferred embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
Claims
1. A kiwi enzyme anaerobic fermentation equipment, characterized in that, The invention comprises a shell (1), wherein the shell (1) is divided into an inner cavity and a bottom cavity at the upper and lower parts, the inner cavity is provided with a centrifugal fermentation mechanism, the bottom cavity is provided with a vacuum discharge mechanism (10), and a driving motor (2) for driving the centrifugal fermentation mechanism in the shell (1) to rotate is provided at the top of the shell (1), a vacuum feeding mechanism (3) for feeding materials to the centrifugal fermentation mechanism is connected to one side of the driving motor (2), and an inflation pipe (17) communicating with the inner cavity of the shell (1) is provided on the side of the driving motor (2) away from the vacuum feeding mechanism (3); The centrifugal fermentation mechanism comprises a rotating bracket (4), a centrifugal tank (5), a limiting shaft (7) and a circular rail (8); the rotating bracket (4) is connected to the driving shaft of the driving motor (2); two groups of centrifugal tanks (5) are arranged and evenly arranged in the horizontal direction of the rotating bracket (4) and fixed below both sides of the rotating bracket (4); a feeding port (6) for connecting to a vacuum feeding mechanism (3) is provided at the top of the centrifugal tank (5); a limiting shaft (7) is provided at the center of the bottom of the centrifugal tank (5); a circular rail (8) for accommodating the limiting shaft (7) to move therein is provided at the bottom of the internal cavity of the shell (1); and a discharge port (9) for connecting to a vacuum discharge mechanism is provided on one side of the limiting shaft (7).
2. The kiwifruit enzyme anaerobic fermentation equipment according to claim 1, characterized in that: The vacuum feeding mechanism (3) comprises a material storage tank (11), a first vacuum pump (12) and a telescopic tube (13); the material storage tank (11) is placed on one side of the housing (1); the first vacuum pump (12) is arranged on the top of the material storage tank (11); and the pipeline of the first vacuum pump (12) is connected to the telescopic tube (13); the telescopic tube (13) passes through the top of the housing (1) and is arranged in a vertical direction.
3. The kiwifruit enzyme anaerobic fermentation equipment according to claim 1, characterized in that: The vacuum discharge mechanism (10) comprises a connecting pipe (14), a second vacuum pump (15) and a discharge pipe (16); the connecting pipe (14) is fixed to the bottom of the internal cavity of the shell (1); one side of the connecting pipe (14) is connected to the second vacuum pump (15); the other side of the second vacuum pump (15) is connected to the discharge pipe (16); and the discharge pipe (16) passes through the outer wall of the shell (1).
4. The kiwifruit enzyme anaerobic fermentation equipment according to claim 2, characterized in that: The storage tank (11) and the discharge pipe (16) are made of stainless steel, and the telescopic tube (13) is made of food-grade silica gel.
5. The kiwifruit enzyme anaerobic fermentation equipment according to claim 1, characterized in that: The top and bottom cavities of the shell (1) are made of stainless steel, the inner cavity is made of light-transmitting material, and the centrifugal tank (5) is made of light-transmitting glass.
6. The kiwifruit enzyme anaerobic fermentation equipment according to claim 1, characterized in that: The feed port (6) and the discharge port (9) are both equipped with sealing covers.
Citation Information
Patent Citations
Fermentation device for producing kiwi fruit enzyme fruit drink
CN215560228U